I-PEX CABLINE-CA II PLUS Assembly Manual Download Page 1 | Manualshive

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Document No.

ASM-16004

Confidential C

I-PEX Inc.

QKE-DFFDE09-04 REV.8

CABLINE

®

-CA II PLUS PLUG

Part No. 20788-0**T-0#

Assembly Manual

0

S16442

June 29, 2016

T.Masunaga

H.Mashima

J.Tateishi

Rev.

ECN

Date

Prepared by

Checked by

Approved by

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Summary of Contents for CABLINE-CA II PLUS

Page 1: ... ASM 16004 Confidential C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE CA II PLUS PLUG Part No 20788 0 T 0 Assembly Manual 0 S16442 June 29 2016 T Masunaga H Mashima J Tateishi Rev ECN Date Prepared by Checked by Approved by ...

Page 2: ...Discrete P N HOUSING ASS Y 20680 0 T 01 LOCK BAR ASS Y 20789 0 T 0 SHELLA 3204 0 1 3 使用機器等 Fixtures 3 1 条件確認に使用した部材及び機器等 Components and Instruments used in the condition confirmation パルスヒート Pulse heater ヒーターチップ Heater chip 60P 板厚 Thickness 0 5 幅 Width 24 2 Unit mm 推奨半田バー Recommended solder bar 内橋エステック製単芯ヤニ無し糸半田を使用 Resin free solder made by Uchihashi Estec Co Ltd was used Positions 60P Solder size...

Page 3: ...holding time 3 0sec ヒーターチップ加圧力 Heater tip Pressure 5 10N パルスヒート条件の評価は弊社のパルスヒート冶具装置で確認しておりますパルスヒート冶具形状や装置環境等の違いにより最適なパルスヒート条件は変わることが予想されます貴社で御使用の際は充分なパルスヒート条件の検討を行っていただくよう御願い致します This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may change based on the shapes of pulse heat jig and instruments the environments or other reason...

Page 4: ...al C 5 作業手順 Work procedures 5 1 芯線の半田付け Soldering of center conductor まず適合ケーブルの端末処理形状を下図の様にして下さい The cables have to be fabricated as shown below in advance of soldering Pos A 60P 23 60 Recommended MICRO COAX dimension MICRO COAX dimension MICRO COAX 36 POWER ONLY MICRO COAX AWG ...

Page 5: ...CABLINE CA II PLUS PLUG Assembly Manual Document No ASM 16004 5 17 Confidential C ...

Page 6: ...CABLINE CA II PLUS PLUG Assembly Manual Document No ASM 16004 6 17 Confidential C ...

Page 7: ...contacts were applied flux Photo 1 After applying flux Photo 2 のようにフラックスを塗布し過ぎないで下さいフラックスの飛散及びフラックス過多による嵌合部への染み出しの原因となります Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux 洗浄機等によるフラックスの洗浄は行わないで下さいフラックスが嵌合部に付着する可能性が有ります Washer must not be used to take flux off because it may cause flux attached to mating area Applying Flux area N...

Page 8: ...er bar at center of connector HSG ASS Y Fig 1 Set of solder bar ケーブルをセットする Set the cable ディスクリートケーブルのセットは芯線と SHELL が接触する恐れがある為 Fig 3 のように 0 2MAX を守ってください Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set of cable Fig 3 Setting Discrete Cable 0 2 MAX Solder Bar ...

Page 9: ...soldering condition Photo 3 AWG 40 注意 PLUG HSG ASS Y の SHELL 底面には Fig 4 の箇所に凸形状を設けておりますのでパルスヒート受け JIG には干渉しないように凸形状の逃がしを設けてください Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater to prevent interference A B 60P 16 0 29 4 Fig 4 The SHELL bottom side of PLUG HSG ASS Y Unit mm ...

Page 10: ...cable after soldering 5 2 SHELL A 取扱注意事項 Cautions in treating SHELL A SHELL A はキャリア付きリール状態にて納品されます SHELL A をキャリアから折り取る手順を明記します SHELL A is delivered in the reel with a carrier The following is the method to cut SHELL A from Carrier キャリアを金属用はさみ等を用いて下左写真の Cut Line 緑線にて切断する Cut carrier on the cut line of the left below picture green line by a scissors for metal PLUG SHELL A の中心部を持ち 45 の範囲で 1 往復させてノッチ...

Page 11: ... Plug SHELL A ノッチ部状態 Detail of Notch 注意下写真赤矢印の様に無理やり引っ張ったりして切り離すとバリや変形の原因になります Caution By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused Photo 8 Bottom side view Photo 9 Upper side view Photo 10 Cut by force Bad example ...

Page 12: ...付ける LOCK BAR ASS Y の LOGO MARK をケーブル側に向けて組み立てる事 LOCK BAR ASS Y is assembled to HOUSING ASS Y I PEX logo mark side of LOCK BAR ASS Y facing the cable side Fig 5 Assembly of LOCK BAR ASS Y 5 4 SHELLA 組み付け Assembly of SHELLA Fig 6 の様に LOCK BAR ASS Y をケーブル側に 45 傾ける LOCK BAR ASS Y is tilted to the cable side 45 deg Fig 6 Tilt LOCK BAR ASS Y LOGO MARK LOCK BARASS Y P N 20790 0 T 0 45 ...

Page 13: ...INE CA II PLUS PLUG Assembly Manual Document No ASM 16004 13 17 Confidential C Fig 7 の様に SHELLA を HOUSING ASS Y の上側から組み付ける SHELLA is assembled from the upper side of HOUSING ASS Y Fig 7 Assembly of SHELL A ...

Page 14: ... No ASM 16004 14 17 Confidential C SHELLA が正常に組み立てられているか確認する SHELL どうしのロックが掛かっているか Fig 8 部 Confirms whether SHELLA is assembled properly Whether SHELL locks are assembled properly Fig 8 point Fig 8 The assembly confirmation of SHELL A Point Point 135 ...

Page 15: ... 半田の高さ半田量の限度は Fig 13 参照半田コテの条件は 10 頁参照 SHELLA B and GND BAR are soldered with the soldering iron at all designated points Fig 9 10 point Refer to Fig 13 for a limit of the solder height For conditions of Soldering iron refer to sheet 10 Fig 9 Soldering of SHELL A and GND BAR Fig 10 Soldering of SHELL B and GND BAR Point Point ...

Page 16: ... 17 Confidential C SHELL A と SHELL B を半田コテにて全箇所半田付けする Fig 11 部半田コテの条件は 10 頁参照 SHELL A and SHELL B are soldered with the soldering iron at all designated points Fig 11 point Conditions of Soldering iron refer to sheet 10 Fig 11 Soldering of SHELL A and SHELL B Point ...

Page 17: ... Confidential C 5 5 ケーブル固定 Cable fixation ケーブル端末部を接着剤にて固定する接着剤 LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 12 Bonding Fig 13 Soldering Bonding VIEW A 半田染み出し Solder leaking VIEW A VIEW B VIEW B 半田染み出し Solder leaking BNONDING AND SOLDERING ...

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