I-PEX 20978-040T-01 Assembly Manual Download Page 1 | Manualshive

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Document No.

ASM-17011

Confidential C

I-PEX Inc. QKE-DFFDE09-04 REV.8

CABLINE

®

-CX II PLUG Without Cover

Part No. 20978

Assembly Manual

1

S19504

September 4, 2019

S.Yamaguchi

T.Kurachi

H.Ikari

0

S17869

November 27, 2017

R.Hoshino

T.Yayoshi

M.Takemoto

Rev.

ECN

Date

Prepared by

Checked by

Approved by

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2
3
...
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Summary of Contents for 20978-040T-01

Page 1: ... Inc QKE DFFDE09 04 REV 8 CABLINE CX II PLUG Without Cover Part No 20978 Assembly Manual 1 S19504 September 4 2019 S Yamaguchi T Kurachi H Ikari 0 S17869 November 27 2017 R Hoshino T Yayoshi M Takemoto Rev ECN Date Prepared by Checked by Approved by ...

Page 2: ...978 040T 01 Discrete P N HOUSING ASS Y 20974 040T 01 SHELL A 3655 0401 LOCK BAR 3656 0402 3 使用機器等 Fixtures 3 1 条件確認に使用した部材及び機器等 Components and Instruments used in the condition confirmation パルスヒート Pulse heater Name P N Manufacturer リフローヘッド Reflow head NA 66 Nippon Avionics Co Ltd パルスヒート電源 Pulse heat power supply TCW 215 Nippon Avionics Co Ltd ヒーターチップ Heater chip Positions 40P 板厚 Thickness 0 30 幅 W...

Page 3: ... time 0 5sec 維持時間 holding time 5 0sec ヒーターチップ加圧力 Heater tip Pressure 11N パルスヒート条件の評価は弊社のパルスヒート冶具装置で確認しておりますパルスヒート冶具形状や装置環境等の違いにより最適なパルスヒート条件は変わることが予想されます貴社で御使用の際は充分なパルスヒート条件の検討を行っていただくよう御願い致します This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may change based on the shapes of pulse heat jig and instruments the environments...

Page 4: ... 16 Confidential C 5 作業手順 Work procedures 5 1 芯線の半田付け Soldering of center conductor まず適合ケーブルの端末処理形状を下図の様にして下さい The cables have to be fabricated as shown below in advance of soldering Micro coax cable Unit mm Micro coax cable 39 Not recommended for high speed signal transfer ...

Page 5: ...CABLINE CX II PLUG Without Cover Assembly Manual Document No ASM 17011 5 16 Confidential C Discrete cable Unit mm ...

Page 6: ...were applied flux Fig 1 After applying flux Photo 1 After applying flux Photo 2 のようにフラックスを塗布し過ぎないで下さいフラックスの飛散及びフラックス過多による嵌合部への染み出しの原因となります Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux 洗浄機等によるフラックスの洗浄は行わないで下さいフラックスが嵌合部に付着する可能性が有ります Washer must not be used to take flux off because it may cause flux attached to mating area App...

Page 7: ...solder bar at center of soldering point Fig 2 Set solder bar ケーブルをセットする Set the cable Fig 3 Setting Cable MCX Discrete cable を使用する場合は Jacket の先端と製品のリブの端が合うようにセットして下さい When using a discrete cable set it so that the end of the jacket and the end of the product rib match Solder Bar X X SECT X X Rib Rib Fig 4 Setting Cable Discrete ...

Page 8: ...on Photo 3 AWG 44 万が一極間が短絡した場合は再度パルスヒートにて加熱を行って下さい製品にダメージを与える恐れがある為回数は 1 回だけです短絡が直らない場合は NG 箇所のみ半田コテにて手修正して下さい When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired repair only the NG point with a soldering iron 半田コテの条件 Condition of Soldering iron 50W 半田コテ先温度 Operating temperature 350 コテ先当て時間 Application time of sold...

Page 9: ... の様にケーブルを煽る等半田付け箇所に負荷が加わる作業は行わないでください半田付け箇所が剥がれる可能性があります Caution Do not forcedly pull the cable toward red arrow direction after soldering or apply excessive load on the soldered area or it may peel the solder Fig 6 Fig 6 Cause of solder peeling L h t 5 10 0 40 0 07 MAX HOUSING 及びケーブルのジャケットには掛からないようにお願いします SHELL A の浮きが発生する可能性があります Please do not hang on HOUSING and cable jackets It might cause th...

Page 10: ...elow picture green line by a scissors for metal SHELL A の中心部を持ち 45 の範囲で 1 往復させてノッチ部から切り離すもし切り離れない場合はこの往復動作を繰り返して切り離す切り離し後はノッチ折り取り部にバリ発生なきことを確認してください Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again this reciprocating work After separated check there is no burr around the cut part Photo 7 SHELL A ノッチ部状態 SHELL A D...

Page 11: ...原因になります Caution By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR 組み付け Assembly of LOCK BAR Fig 7 の様に LOCK BAR を HOUSING ASS Y へ組み付ける LOCK BAR is assembled to HOUSING ASS Y Fig 7 Assembly of LOCK BAR Lock Bar P N 3656 0402 Photo 10 Cut by force Bad example ...

Page 12: ...bly of SHELL A Fig 8 の様に LOCK BAR をケーブル側に傾け HOUSING ASS Y の上側から SHELL A の赤斜線部 Fig 9 を押し組み付ける LOCK BAR is tilted to the cable side Place the SHELL A on the upper surface of the HOUSING ASS Y and push only the red shaded areas to assemble them Fig 8 Assembly of Shell A Fig 9 Push area of SHELL A Push area of SHELL A ...

Page 13: ...ent No ASM 17011 13 16 Confidential C point Fig 10 はコネクタを正面から見て以下のように確認して下さい Check point Fig 10 from the front of connector as shown below Fig 10 Confirm whether SHELL A Check point Y OK NG Red line below blue line Red line is above blue line OK NG VIEW Y ...

Page 14: ...ssembly Manual Document No ASM 17011 14 16 Confidential C points が適切に組み立てられているか確認して下さい Confirm whether Fig 11 points is assembled properly and SHELL A locks properly Fig 11 Assembly of SHELL A LOCK BAR Closed LOCK BAR Opened point point ...

Page 15: ...d points Fig 12 13 point Conditions of Soldering iron refer to sheet 8 Fig 12 Soldering of Shell A and Ground Bar Fig 13 Soldering of Shell B and Ground bar Shell A and Shell B 半田付け時はコネクタに必要以上の力で半田コテを押し当てないで下さいコネクタ変形の原因となります When soldering do not press the soldering iron against the connector with excessive force There is possibility of connector deformation Points Points Top view Bottom view To...

Page 16: ...Manual Document No ASM 17011 16 16 Confidential C 5 5 ケーブル固定 Cable fixation ケーブル端末部を接着剤にて固定する推奨接着剤 LOCTITE 352 Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 14 Bonding Fig 15 Soldering Bonding SECT Z Z Z Z Bonding ...

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