I-PEX 20679-020T-01 Assembly Manual Download | Manualshive

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Document No.

ASM-16004

Confidential C

I-PEX Inc.

QKE-DFFDE09-04 REV.8

CABLINE

®

-CA II PLUS PLUG

Part No. 20788-0**T-0#

Assembly Manual

0

S16442

June 29, 2016

T.Masunaga

H.Mashima

J.Tateishi

Rev.

ECN

Date

Prepared by

Checked by

Approved by

1
2
3
...
»

Summary of Contents for 20679-020T-01

Page 1: ...ASM 16004 Confidential C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE CA II PLUS PLUG Part No 20788 0 T 0 Assembly Manual 0 S16442 June 29 2016 T Masunaga H Mashima J Tateishi Rev ECN Date Prepared by Check...

Page 2: ...BLE ASS Y 20788 0 T 0 Discrete P N HOUSING ASS Y 20680 0 T 01 LOCK BAR ASS Y 20789 0 T 0 SHELLA 3204 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heate...

Page 3: ...d heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum conditio...

Page 4: ...004 4 17 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Pos A 60P 23 60 Recommended MICRO COAX dimension MIC...

Page 5: ...CABLINE CA II PLUS PLUG Assembly Manual Document No ASM 16004 5 17 Confidential C...

Page 6: ...CABLINE CA II PLUS PLUG Assembly Manual Document No ASM 16004 6 17 Confidential C...

Page 7: ...tc and please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extr...

Page 8: ...set and locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Con...

Page 9: ...See photo 3 of soldering condition Photo 3 AWG 40 PLUG HSG ASS Y SHELL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape sha...

Page 10: ...e after soldering 5 2 SHELL A Cautions in treating SHELL A SHELL A SHELL A SHELL A is delivered in the reel with a carrier The following is the method to cut SHELL A from Carrier Cut Line Cut carrier...

Page 11: ...6004 11 17 Confidential C Plug SHELL A Detail of Notch Caution By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused Photo 8 Bottom side view P...

Page 12: ...HOUSING ASS Y LOCK BAR ASS Y LOGO MARK LOCK BAR ASS Y is assembled to HOUSING ASS Y I PEX logo mark side of LOCK BAR ASS Y facing the cable side Fig 5 Assembly of LOCK BAR ASS Y 5 4 SHELLA Assembly of...

Page 13: ...CABLINE CA II PLUS PLUG Assembly Manual Document No ASM 16004 13 17 Confidential C Fig 7 SHELLA HOUSING ASS Y SHELLA is assembled from the upper side of HOUSING ASS Y Fig 7 Assembly of SHELL A...

Page 14: ...y Manual Document No ASM 16004 14 17 Confidential C SHELLA SHELL Fig 8 Confirms whether SHELLA is assembled properly Whether SHELL locks are assembled properly Fig 8 point Fig 8 The assembly confirmat...

Page 15: ...9 10 Fig 13 10 SHELLA B and GND BAR are soldered with the soldering iron at all designated points Fig 9 10 point Refer to Fig 13 for a limit of the solder height For conditions of Soldering iron refer...

Page 16: ...No ASM 16004 16 17 Confidential C SHELL A SHELL B Fig 11 10 SHELL A and SHELL B are soldered with the soldering iron at all designated points Fig 11 point Conditions of Soldering iron refer to sheet...

Page 17: ...t No ASM 16004 17 17 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 12 Bonding Fig 13 Soldering Bonding VIEW A Solder leaking VIEW A VIEW...

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