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1. Identification / recognition

VIN Label

The VIN (Vehicle Identification Number) identifies an electric car  with a “4” displayed in the 
8th position, as shown in the below picture.  

The VIN can be found:
1) Driver’s side windshield cowl.
2) On the vehicle certification label attached to the driver’s side (or passenger) center pillar.

8th position

1.1 Identifying a HYUNDAI SONATA HEV

4

XXXXXXX

4

XXXXXXX

Summary of Contents for SONATA hybrid

Page 1: ...Emergency Response Guide SONATA hybrid...

Page 2: ...abilization lifting 6 3 Disable direct hazards satety regulations 7 4 Access to the occupants 12 5 Stored energy liquid gases solids 15 6 In case of fire 18 7 In case of submersion 22 8 Towing Transpo...

Page 3: ...d contact with the high voltage system within the vehicle The following procedures should be used whenever you are dealing with a SONATA HEV at an emergency scene However all operations should be cons...

Page 4: ...ntification recognition 1 1 Identifying a HYUNDAI SONATA HEV 4 The SONATA HEV has a plastic cover with Hybrid clearly shown on it Additionally there are orange colored high voltage electrical cables i...

Page 5: ...ctric car with a 4 displayed in the 8th position as shown in the below picture The VIN can be found 1 Driver s side windshield cowl 2 On the vehicle certification label attached to the driver s side o...

Page 6: ...de light is illuminated on the Instrument Panel the vehicle can move silently using the electric motor Responders should approach the vehicle from the sides and stay away from the front or rear as the...

Page 7: ...atus of the READY light on the instrument panel If the READY light is illuminated the vehicle is ON POWER START STOP Button a If the READY light is NOT illuminated the vehicle is off Do not push the P...

Page 8: ...Smart Key at least 2 meters away from the vehicle to prevent accidental restart 4 Disconnect the 12 volt auxiliary battery Negative cable B located in trunk trim Without depressing the brake pedal Pr...

Page 9: ...follow any of these instructions may result in serious injury or death by electrocution Electrocution Risk SRS components may remain powered and active for up to 3 minutes after the 12 volt electrica...

Page 10: ...nt the vehicle cannot be disabled using the Power START STOP Button pull the IG1 relay from the engine compartment room fuse box If the IG fuses cannot be located pull out all the fuses and relays in...

Page 11: ...to avoid electrocution Exposed cables or wires may be visible inside or outside the vehicle Never touch the metal chassis wires cables connectors or any electric components before disabling the syste...

Page 12: ...o the right Always be sure to connect to a structural member of the vehicle and avoid placing cribbing under high voltage cables and other areas not normally considered acceptable 4 3 Extraction tools...

Page 13: ...in the red colored areas Depending on the tools used ultra high strength steel can be challenging or extremely difficult to cut If necessary use a workaround technique Mild steel High strength steel U...

Page 14: ...ck the components as below Supplemental Restraint Syst em Control Module SRSCM Airbag Airbag Gas Inflators High voltage cable Air conditioning line 12 volt Battery OBC On Board Charger Ultra High Stre...

Page 15: ...harge using regenerative braking Motor When current flows through the coil It generates a rotating magnetic field and generates motor torque High voltage battery Supplies electric energy to traction m...

Page 16: ...o the traction motor and is located behind the rear seat in the trunk area Motor Type Permanent magnet synchronous motor Max Output kW 35 Max Torque Nm 205 HPCU Inverter Input Voltage V 200 310 LDC Ma...

Page 17: ...the under floor battery compartment or High Voltage cables under the car identifies the vehicle as an electric vehicle Never cut or disconnect the high voltage orange cabling and connectors without f...

Page 18: ...gases solids 16 Sonata HEV has a Gasoline engine The fuel type is Gasoline stored in the fuel tank When dealing with an emergency situation be careful not to cut the fuel line and tank 5 3 Fuel Gasoli...

Page 19: ...attery pack may be stored in a barrier of earth steel concrete or solid masonry A burning battery could release hydrogen fluoride carbon monoxide and carbon dioxide gasses Use NIOSH MSHA approved full...

Page 20: ...by applying a large volume of water It does not discharge the battery If electrolyte solution leakage or any damage to the High Voltage battery casing is observed Battery discharging 18 You must use...

Page 21: ...tely ventilate the area The high voltage battery contains electrolyte solution To avoid exposure to electrolyte solution and serious personal injury always wear appropriate solvent resistant PPE Perso...

Page 22: ...runaway and it can spread from one battery cell to many cells in a domino effect Stranded energy Energy remains inside any undamaged battery cells after the accident That stranded energy can cause a h...

Page 23: ...In the event the vehicle is submerged or partially submerged remove the vehicle from the water before attempting to disable the vehicle Drain the water from the vehicle Use one of the methods describe...

Page 24: ...erent from towing a conventional electric vehicle Do not tow with sling type equipment Use wheel lift or flatbed equipment Never tow the vehicle with the front wheels on the ground forward or backward...

Page 25: ...attery can be removed from the vehicle by moving the vehicle on a lift remove and discharge the battery Battery discharging 23 DO NOT USE SALT WATER FOR THE FIRST STEP A large volume of flammable gas...

Page 26: ...o clean up the spilled electrolyte Be sure to adequately ventilate the area To store the damaged battery safely the battery must be discharged If the battery can be removed from the vehicle discharge...

Page 27: ...mper cable to the positive terminal of the discharged battery in the engine compartment then connect the other end to the positive terminal on the booster battery 5 Start the vehicle with the booster...

Page 28: ...ats in the vehicle may differ from the illustration Seat Belt Pretensioner 1 Driver front airbag 2 Passenger front airbag 3 Side airbag 4 Curtain airbag In the SONATA HEV the driver s and front passen...

Page 29: ...ts 27 1 Driver s front airbag 2 Passenger s front airbag 3 Seat Belt Pretensioner FBPT 4 Side Airbag Driver Passenger side 5 Curtain Airbag Driver Passenger side 6 Supplemental Restraint System Contro...

Page 30: ...the image above Make sure the vehicle ignition switch is turned off disconnect the 12 volt auxiliary battery located in the left side of engine room and wait 3 minutes or longer to allow the system t...

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