Hyundai N300-P Instruction Manual Download

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Summary of Contents for N300-P

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Page 2: ...t in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage of product The matters described under may if not avoided lead to serious results depending on the situation Important matters are described in CAUTION as well as WARNING so be sure to observe them NOTE Notes indicate an area or subject of s...

Page 3: ...ARNING For protection install an earth leakage breaker with a high frequency circuit capable of large currents to avoid an unnecessary operation The ground fault protection circuit is not designed to protect personal injury WARNING Hazard of electrical shock Disconnect incoming power before working on this control WARNING Separate motor overcurrent overload and overheating protection is required t...

Page 4: ...stallation measure a Use a filter designed for N300 P inverter 3 Wiring a Shielded wire screened cable is required for motor wiring and the length must be less than 20 meters b The carrier frequency setting must be less than 3kHz to satisfy EMC requirements c Separate the main circuit from the signal process circuit wiring d In case of remote operating with connector cable the inverter does not co...

Page 5: ...llows 1 Cabinet and Cover The inverter must be installed into a cabinet which has the protection degree of Type IP2X In addition the top surfaces of cabinet are easily accessible shall meet at least the requirements of the protective Type IP4X or which is constructed to prevent small objects from entering inverter IP4X cabinet IP20 with louver Fig Inverter cabinet Air Air N300 P INSTRUCTION MANUAL...

Page 6: ... L WARNING Suitable for use on a circuit capable or delivering not more than 10 000 rms symmetrical amperes 480 V maximum For models with suffix H WARNING Tightening torque and wire range for field wiring terminals are marked adjacent to the terminal or on the wiring diagram 8 8 6 4 2 1 1 0 3 0 or 2 parallel of 1 AWG 250kcmil or 2 parallel of 1 AWG 350kcmil or 2 paralleI of 1 0 AWG 3 0 or 2 parall...

Page 7: ... 9 4 9 4 9 4 9 4 9 4 9 8 8 8 8 8 8 13 7 13 7 13 7 13 7 3 Circuit Breaker Fuse Size WARNING Distribution fuse circuit breaker size marking is included in the manual to indicate that the unit shall be connected with an UL Listed inverse time circuit breaker rated 600V with the current ratings or an UL Listed fuse as shown in the table below 30 40 60 80 100 125 150 175 225 250 400 Model Name Circuit ...

Page 8: ...P N300 1100HFP N300 1320HFP N300 1600HFP 15 20 30 40 50 60 70 90 125 125 4 Others WARNING Field wiring connection must be made by an UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manuf acturer or equivalent wording included in the manual Circuit Breaker A Fuse A N300 P INSTRUCTION...

Page 9: ...ble No Revision Contents The Date of lssue Operation Manual Number 1 Initial Release of Manual July 2003 HHIS WZ PE 032 00 N300 P INSTRUCTION MANUAL 2 The Modification of Parameter Initial Value Feb 2004 HHIS WZ PE 032 01 ...

Page 10: ...fications in the text Chapter 6 Specifications Otherwise it may fall and there is a danger of injury Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and there is a danger of injury Be sure not to install and operate an inverter which is damaged or parts of which are missing Otherwise there is a danger of injury Be sure install it in a roo...

Page 11: ...se Otherwise there is a danger of fire Be sure not connect AC power supply to the output terminals U V W Otherwise there is a danger of injury and or fire Be sure not to connect the resistor to DC terminals PD P and N directly Otherwise there is a danger of fire Be sure to set the earth leakage breaker or the fuse s the same phase as the main power supply in the operation circuit Otherwise there i...

Page 12: ...equipment or traveling equipment because there is output free running mode in term of retry Otherwise there is a danger of injury and or machine breakage Even if the power supply is cut for a short period of time it may restart operation after the power supply is recovered if the operation command is given If it may incur danger to personnel be sure to make a circuit so that it will not restart af...

Page 13: ...r of machine breakage Was the direction of the motor correct Was the inverter tripped during acceleration or deceleration Were the rpm and frequency motor correct Were there any abnormal motor vibrations or noise P 3 2 P 3 2 P 3 2 P 3 2 P 3 2 WARNING WARNING After a lapse of more than 10 minutes after turning off the input power supply perform the maintenance and inspection Otherwise there is a da...

Page 14: ...ain circuit wiring 2 2 3 Terminal Connection Diagram 2 2 4 Digital operator wiring Chapter 3 Operation 3 1 Operation 3 2 Test Run Chapter 4 Explanation of Function 4 1 About Digital Operator OPE S 4 2 Code list 4 3 Explanation of function 4 3 1 Monitor mode Output frequency monitor Output current monitor Operation direction monitor PID feedback monitor Intelligent input monitor Intelligent output ...

Page 15: ...d deceleration pattern Instantaneous power failure under voltage Open phase protection function selection Electronic thermal function Overload restriction Overload advance notice Start frequency Reduced voltage start selection BRD Dynamic breaking function Cooling fan operating selection Intelligent input terminal setting Input terminal a b NO NC selection Multi speed operation function Jogging op...

Page 16: ...ion 4 4 Protection function list 4 4 1 Protection function 4 4 2 Trip monitor display 4 4 3 Warning Monitor display Chapter 5 Maintenance Inspection 5 1 Precaution for Maintenance Inspection 5 1 1 Daily inspection 5 1 2 Cleaning 5 1 3 Regular inspection 5 2 Daily inspection and regular inspection 5 3 Megger test 5 4 Withstand Voltage test 5 5 The method to check Inverter converter part 5 6 Capacit...

Page 17: ... checking the specification label Specifications label Model N300 075HFP KW HP 7 5 11 Input 50Hz 60Hz 400 480 V 3ph A Output 0 1 400Hz 3ph 15A MFG No HYUNDAI Picture 1 1 Position of specification label Picture 1 2 Contents of specification label Inverter model Maximum applicable motor Input ratings Output ratings Production number 1 1 2 Instruction manual This instruction manual is the manual for ...

Page 18: ...ed personnel 2 Any damage sustained other than from transportation Which should be reported immediately 3 Using the unit beyond the limits of the specification 4 Natural Disasters Earthquakes Lightning etc The warranty is for inverter only any damage caused to other equipment by malfunction of the inverter is not covered by the warranty Any examination or repair after the warranty period one year ...

Page 19: ...ital operator Spacer cover Front cover Terminals cover Specifications Label Connector Installation point of self contained option Main circuit terminals Wiring blind cover Control circuit terminals Note When you use cable for remote operation please remove connector Chapter 1 General Descriptions N300 P INSTRUCTION MANUAL ...

Page 20: ...amaged by lightning or thunderbolt due to its sensitivity for the weather changing For N300 Inverter a protection circuit is built in to protect the inverter from lightning or thunderbolt by using J61 Connector Pin Pre caution You should confirm the grounding condition of power source When using the second inverter inverter power input you should confirm if Y wiring is in neutral ground system and...

Page 21: ...ing c Inquiry about J61 Connector If you have any technical inquires about grounding and J61 Connector please contact our company 1 4 2 Application of Connector Pin 1 Location of J61 Connector Pin according to N300 Inverter Capacity a 5 5KW 11KW Inverter Capacity the same location as 200V Supply 400V Supply b 15KW 22KW Inverter Capacity the same location as 200V Supply 400V Supply Chapter 1 Genera...

Page 22: ...s location you should connect Jump line ending line to J61 connector You should close the bottom cover after application You should operate the machine after turning on the Inverter power 3 Important items when applying J61 Connector Pin You should decide if you use J61 Connector Pin for Inverter before applying panel If using J61 Connector on the purpose of protection for lightning you should hal...

Page 23: ... Chapter 6 Specifications Otherwise it may fall and there is a danger of injury Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and there is a danger of injury Be sure not to install and operate an inverter which is damaged or parts of which are missing Otherwise there is a danger of injury Be sure to install it in a room which is not exp...

Page 24: ...0 The temperature should be measured in the air gap surrounding the Inverter shown in the diagram above If the temperature exceeds the allowable temperature the component life will become shortened especially in the case of the Capacitors 4 Operating Environment Humidity The humidity surrounding the Inverter should be within the limit of the allowable percentage range 20 to 90 Under no circumstanc...

Page 25: ...perature around is within the limit of the allowable range 8 External cooling of Inverter It is possible to install the inverter so that the heatsink is out of the back of the enclosure This method has two advantages cooling of the inverter is greatly increased and the size of the enclosure will be smaller To install it with the heatsink out of the enclosure a metal fitting option is required to e...

Page 26: ...t in the rubber bushes with nippers or cutters 2 Cable entry through Conduit After taking out the rubber bushes connect the conduit Note Except for when connecting conduit do not take out the rubber bushes It is possible that the wiring insulation is broken and a possible earth fault is caused Chapter 2 Installation and Wiring N300 P INSTRUCTION MANUAL ...

Page 27: ...hase Otherwise there is a danger of fire Be sure not to connect AC power supply to the output terminals U V W Otherwise there is a danger of injury and or fire Be sure not to connect the resistor to DC terminals PD P and N directly Otherwise there is a danger of fire Be sure to set the earth leakage breaker or the fuse s the same phase as the main power supply in the operation circuit Otherwise th...

Page 28: ... 8 Power Source 3phase Short wire Short bar at sink type Forward Intelligent input 8 connection FM output monitor PWM output AM output monitor Analogue output AMI output monitor Analogue output Thermistor Earth Option 2 Option 1 For terminal resistance Intelligent output 5 connection Intelligent relay output connection Initial alarm Put and take as terminal substrate Shortbar Braking resistor Opti...

Page 29: ... Power Source 3phase Short wire Short bar at source type Forward Intelligent input 8 connection FM output monitor PWM output AM output monitor Analogue output AMI output monitor Analogue output Thermistor Earth Option 2 Option 1 For terminal resistance Intelligent output 5 connection Intelligent relay output connection Initial alarm Put and take as terminal substrate Shortbar Braking resistor Opti...

Page 30: ...ol terminals P24 PLC Sink type CM1 PLC Source type Analogue Analogue L H O O2 OI AM AMI FM P24 CM1 FW 1 RS 2 AT 3 JG 4 FRS 5 2CH 6 CF2 7 CF1 8 RV PLC When a Thermistor connected to terminals TH and CM1 the inverter checks for over temperature and will cause trip event and turn off output to motor 11 FA1 12 RUN 13 OL 14 OTQ 15 IP TH AL0 AL1 AL2 setting operation Function Selection etc Analogue powe...

Page 31: ...ciency voltage or over current may be done Don t use it under open phase condition A converter module may be damaged in the case shown below Be careful When an unbalance of the power supply voltage is more than 3 Power supply capacity 10 times of the capacity of inverter and case beyond 500kVA When a change in the rapid power supply voltage occur Example When inverter of the plural is installed wi...

Page 32: ...braking resistor make sure that the resistance is correctly rated to limit the current drawn through the BRD 5 Regenerative breaking unit connection terminals P N The Inverters rated more than 18 5kW don t contain a BRD circuit If regenerative braking is required an external BRD circuit Option is required along with the resistor Option Connect external regenerative braking unit terminals P N to te...

Page 33: ...HFP Ro To M4 Other M5 Ro To R S T U V W PD P N RB G Short bar Short bar Short bar Short bar Charge lamp Charge lamp Charge lamp Charge lamp L1 L2 L3 T1 T2 T3 1 G R S T U V W PD P N RB G L1 L2 L3 T1 T2 T3 1 G Ro To Ro To PD P N 1 U V W T1 T2 T3 G G R S T L1 L2 L3 Ro To PD P N 1 U V W T1 T2 T3 R S T L1 L2 L3 Wiring of terminals Corresponding type 2 Wiring of main circuit terminals The wiring of main...

Page 34: ...L This part is used when the nubalance voltage rate is 3 or more and power supply is 500KVA or more and there is a rapid change in the power supply It also improves the power factor Using the the inverter may cause noise on the peripheral radio through the power lines This part reduces noise This part reduces common noise generated between the power supply and ground as well as normal noise Put it...

Page 35: ...P N300 1600HFP 5 5 8 14 22 30 38 60 22 2 100 38 2 100 38 2 150 60 2 150 60 2 3 5 3 5 5 5 8 14 22 30 38 50 60 100 38 2 125 50 2 150 60 2 80 2 100 2 5 5 5 5 5 5 5 5 3 5 3 5 5 5 5 5 M5 M5 M5 M6 M6 M6 M8 M8 M8 M10 M10 M5 M5 M5 M6 M6 M6 M6 M6 M6 M8 M8 M10 M10 M10 M10 2 0 2 0 2 0 2 5 2 5 2 5 6 0 6 0 6 0 10 0 10 0 2 0 2 0 2 0 2 5 2 5 2 5 2 5 2 5 2 5 6 0 6 0 10 0 10 0 10 0 10 0 HBS 60N HBS 60N HBS 100N HB...

Page 36: ...al on In this case please connect power terminals R0 and T0 to the primary side of the electromagnetic contactor Inverter unit side of ACL EMI filter on using input ACL EMI filter Connection 3 Connect power supply for control circuit power terminals The specification of the receiving voltage 200 240V 10 50 60Hz 5 DC 282 339V 380 480V 10 50 60Hz 5 DC 537 678V 1 Remove the wires connected 2 Take off...

Page 37: ...moter operation bar or a CVD E Insulated signal transducer 4 Separate the control circuit wiring from the main power and relay control wiring 5 If control and power wires must cross make sure they cross at 90 degrees to each other 6 When connecting a thermistor to the TH and CM1 terminal twist the thermistor cables sepa rate from the rests Limit connection wires to 20m 7 When using relays for the ...

Page 38: ... HFP Sink type The input logic type can be changed by changing the Short bar connection of control terminal Sink type Source type Between P24 and PLC on the control terminal Between PLC and Cm1on the control terminal 4 The connection to the input programmable logic controller sequencer Output module Sink type Source type Chapter 2 Installation and Wiring N300 P INSTRUCTION MANUAL ...

Page 39: ...RE OPE S NOP3 0J for remote operating put off digital operator from inverter and use connector cable NOP3 1A 1 5m or NOP3 3A 3m Note 1 When using connector cable be sure to use less than 3m length Otherwise there is a danger of malfunction Note 2 In case of remote operating with connector cable the inverter dose not conform to EMC Chapter 2 Installation and Wiring N300 P INSTRUCTION MANUAL ...

Page 40: ...re not to select retry mode for up and down equipment or traveling equipment because there is output free running mode in term of retry Otherwise there is a danger of injury and or machine breakage Even if the power supply is cut for a short period of time it may restart operation after the power supply is recovered if the operation command is given If it may incur danger to personnel be suer to m...

Page 41: ...otor is operated at a frequency higher than standard setting value 50Hz 60Hz be sure to check the speeds of the motor and the machine with each manufacturer and after getting their consent operate them Otherwise there is a danger of machine breakage Check the following before and during the test run Otherwise there is a danger of machine breakage Was the direction of motor correct Was the inverter...

Page 42: ...ng signals from the outside the frequency setting the starting switch etc With the control circuit terminals The operation is started when the operation setting FW RV is turned ON while the input power is turned ON Note The methods of the setting frequency with terminal are the voltage setting and the electric setting And they are selective by each system The control circuit terminal list shows th...

Page 43: ...operating the inverter in case of forward or reverse the RUN lamp will illuminate Display F Forward O Stop r Reverse PID feedback monitor When you select PID function 01 in A071 the inverter displays the feedback value changed by A075 PID scale Display of monitor part Feedback quantity x PID scale Frequency command value A075 Setting A071 0 1 PID is effective A075 0 01 99 99 Display is 0 01 99 99 ...

Page 44: ...intelligent terminal 8 6 5 4 3 OFF Input intelligent terminal Output intelligent terminal Relation code d005 Intelligent input monitor Intelligent output monitor The LED display will monitor the state of the intelligent outputs Example Output intelligent terminal 12 11 ON Output alarm AL Output intelligent terminal 15 14 13 OFF Black Lights up White Lights out Relation code d006 Intelligent output...

Page 45: ...ys the output torque estimation value The monitor lamp should illuminate while the contents of d012 are displayed Display substitutes only at the time of the sensorless vector control 0Hz domain sensorless vector control and vector control Display 300 0 300 0 Display is in 1 unit Output voltage monitor This inverter displays the output voltage of the inverter converted into the alternating voltage...

Page 46: ...p monitor 1 6 This displays the details for the last six protective trips The trip monitor 1 displayed the details of the last trip Display contents 1 Trip code Display anything from E01 to E79 Note1 2 Output frequency on tripping Hz 3 Output current on tripping A 4 The direct voltage between P and N on tripping V 5 The accumulated time inverter was operating until tripping h 6 The accumulated tim...

Page 47: ...irection This is effective when the operating command is set by the digital operator Selection with limits of operation direction The direction of the motor can be restricted Frequency command selection Select the method of frequency command When 0 10Vdc is inputted to the frequency command by 02 L terminal operation direction of motor reverses On output frequency monitor d001 you can t get inform...

Page 48: ... C019 C011 C018 a contact NO b contact NC Selection on stop When stop is commanded from the digital operator or the control terminals Terminal select the stop after slowing down according to slowing down time or the free run stop When the second cycle is started while in free run stop the inverter follows the free run stop selection b088 and restarts Refer to the item of free run stop Relation cod...

Page 49: ...leration time is disregarded and the output frequency flatters the command frequency instantaneously Relation code F002 F202 F302 F003 F203 F303 A004 A204 A304 C001 C008 Intelligent input selection ST nd rd 1 2 3 acceleration time ST nd rd 1 2 3 deceleration time ST nd rd 1 2 3 maximum frequency Set item Acceleration time Deceleration time Intelligent input selection Function code F002 F202 F302 F...

Page 50: ...ase frequency A203 third base frequency A303 an intelligent input terminal must be set to 08 SET 17 SET3 and switched on 2 AVR function Even if the incoming voltage changes this function will keep the output voltage and a constant voltage level The output voltage to the motor in this function references to the voltage selected on motor voltage selection Select Yes No of this function on A081 AVR s...

Page 51: ...z 10kHz 90kW to 1600kw 400V class 12 12 12 12 12 12 6 10 10 10 6 8 6 6 3 100 100 100 100 100 100 80 below 38 4A 75 below 43 5A 95 below 71 2A 80 below 72A 60 below 66A 95 below 141 5A 80 below 140 8A 70 below 151 9A 60 below 156A 100 output voltage Motor voltage selection Base frequency output frequency Hz Function code Function code Limit of setting Limit of setting Contents Contents A004 A204 A3...

Page 52: ...2 And the frequency set up when A006 is 01 or 02 becomes the value which O1 and O2 were added to The following frequency command methods are available by combining A005 A006 with the intelligent input AT terminal In the case that reverse and FW forward terminals are ON the inverter operates reversely when main frequ ency command auxiliary frequency command 0 Setting item Function code Data Content...

Page 53: ... 10V 4 20mA Unit Set start rate for output frequency command 0 10V 4 20mA External start frequency Output frequency from 0 to A013 A103 outputs the value of A011 A101 0Hz Output frequency from 0 to A013 A103 outputs the value of 0Hz Maximum frequency Maximum frequency Frequency command Frequency command O2 start O2 end O2 start rate O2 end rate A111 Set item A112 A113 A114 400 400 400 400 100 100 ...

Page 54: ... of setting is about 10ms 60ms set value 1 30 Function code A016 Limit to set 1 30 Contents Can set with the 1 unit Output voltage gain Regarding the voltage selected on A082 motor voltage selection as 100 set the rate of the voltage which the inverter outputs for the voltage selected Function code A045 Limit to set 20 100 Contents Unit Relation code A016 O O1 O2 filter Relation code A045 Output v...

Page 55: ...mum frequency is constant regardless of frequency 2 Reduced torque characteristic VP2 0 power This characteristic can be used when a large starting torque isn t required At low speeds it can cause improvement of efficiency low noise and low noise and low vibration because of lowering the output voltage V f characteristic is as follows Period The limit from 0 to 10 of basic frequency is the constan...

Page 56: ...Free V f frequency 1 Free V f voltage 7 Free V f voltage 6 Free V f voltage 5 Free V f voltage 4 Free V f voltage 3 Free V f voltage 2 Free V f voltage 1 Function code Set item Date Contents 0 Free V f frequency 7 0 Free V f frequency 6 0 Free V f frequency 5 0 Free V f frequency 4 0 Free V f frequency 3 0 Free V f frequency 2 b112 b110 b108 b106 b104 b102 b100 b113 b111 b109 b107 b105 b103 b101 0...

Page 57: ...otor and may cause damage The manual torque boost break point is the frequency at which the voltage torgue boost is switched off and normal operation resumes To change of A041 A042 A043 A241 A242 A243 A342 A343 an intelligent input needs to be set to 08 SET 17 SET3 and switched on Base frequency 100 Output frequency Output voltage 100 A042 A242 A342 A043 A243 A343 2 Automatic torque boost The outp...

Page 58: ...rrent is started Unit kHz 0 4 to 75kW Unit kHz 90 to 160kW DC braking power starting DC braking power DC braking time DC braking edge level selection Staring DC braking time DC braking carrier Frequency A051 A052 A053 A054 A057 A055 A056 A058 A059 00 01 0 0 5 0 0 100 80 0 0 60 0 00 01 0 0 60 0 0 5 15 0 5 10 1 DC braking carrier frequency It is possible to alter the DC braking carrier frequency Set...

Page 59: ...t DC braking time A055 or DC braking time by DB terminal paying attention to the heat of the motor Please set each setting in accordance with the system after level action or edge action are selected with A056 A055 Output frequency Output frequency Output frequency Output frequency Output frequency Output frequency FW DB Example 1 a FW DB Example 1 b A055 FW DB 2 a Example FW DB Example 2 b FW DB ...

Page 60: ...action time operate DC braking according to set time After turning operating command FW OFF when output frequency reachs the set value of A052 during setting A055 DC braking is run Even if operation command is turned ON during setting time of A055 DC braking is run Example 5 a Example 6 a Level action Give priority to operating command ignore DC braking time A055 and move to normal operation When ...

Page 61: ...utput frequency Hz Max frequency A004 A204 A061 A062 0V 10V 4mA 20mA Frequency command Max frequency Max frequency A061 A062 10V A062 A061 10V A004 A204 Reverse Forward 2 In use O2 L case 1 In use O L O1 L case When frequency command is control terminal Terminal by setting Min limiter even if 0V is input it is not possible to output less than the frequency set with Min limiter When using the minim...

Page 62: ...requency A067 A065 A063 Frequency command A064 A066 A068 A068 A064 A066 A070 A069 Output frequency Frequency command Acceleration stop function When the intertial moment of a load is high this is the function to wait until the slip of the motor on starting becomes smaller Use when the overcurrent trip occurs on starting Set item Acceleration stop frequency Acceleration stop time Function code A069...

Page 63: ...ipulate d variable Change into step function Change into lamp function A073 A073 1 fs Transducer S Operator Deviation 1 Feedback selection Select which analogue input terminals will be the feedback reference A076 Set the set frequency command selection with A001 In should not be the same as the terminals selected with A076 Or when the control terminal 01 is set with A001 the setting of AT selectio...

Page 64: ...gnal of PID can be monitored The monitor value can be displayed by the product of PID scale A075 Monitor display Feedback A075 setting 7 PID integral reset This is the function to clear integral value of PID action Assign 24 PIDC to intelligent input terminal It is cleared whenever PIDC is turned ON Don t turn absolutely ON PID terminal during PID action because there is a possibility of overcurre...

Page 65: ...leration frequency A095 A295 A096 A296 Example 2 Unit Hz it is valid when two stage acceleration and deceleration selection A094 A294 is 01 Example 2 Unit Hz it is valid when two stage acceleration and deceleration selection A094 A294 is 01 Example 2 FW 2CH Acceleration2 Acceleration2 Acceleration1 Acceleration1 Deceleration 2 Deceleration 2 Deceleration 1 Deceleration 1 Output frequency Output fr...

Page 66: ...erse U shape A097 Accel eration A098 Decel eration Contents Accelerate and decelerate in line frequency set value Collapsing the cargo such as the going up and down machine conveyor it uses it for prevention Cutting the tension control rolled book such as the volume collector machine it uses it for prevention 0 39 Output frequency Output frequency Output frequency Output frequency Output frequency...

Page 67: ... 02 00 01 0 3 1 0 Data Description Restart from 0Hz on retry Start equaling frequency on retry Example1 Start f equaling and stop decelerating on retry After stop start trip Note1 Units second If the instantaneous power failure time is shorter than the set time a restart will occur Example 1 If the instantaneous stop time is longer than set time trip Example 2 Units second Delay before motor resta...

Page 68: ...ration time of long Note 2 When using control power supply terminal R0 T0 and connecting DC voltage P N to R0 T0 an under voltage may be detected at power off and give trip signal If this may cause any problem to your system set data in 00 or 02 F equaling start The inverter reads the motor RPM and direction and restarts the inverter to match these readings Retry function b001 02 The timing chart ...

Page 69: ...hen instantaneous power failure or under voltage occurs with b004 Alarm outputs while control power of inverter remains Alarm output at an instantaneous power failure failure and under voltage during standstill Standard Example 5 7 Alarm signal performance when connecting DC voltage P N to R0 T0 terminal Example 8 10 3 It is possible to use an output by assigning the signal IP 08 during instantane...

Page 70: ...equency Function code b006 Data 00 01 Description Invalid Don t trip when the input supply opens valid Trip when the input supply opens Relation code b006 Open phase selection Relation code st nd rd b012 b212 b312 1 2 3 electric thermal level st nd rd b013 b213 b313 1 2 3 electric thermal characteristic selection b015 b017 b019 free electric thermal frequency 1 2 3 b016 b018 b020 free thermal curr...

Page 71: ...rheat protection by the electronic thermal protection occurs Warning level is set with C061 Assign 13 THM to intelligent output terminal C021 C025 or the alarm relay output C061 Inverter output frequency Hz Example b012 44 A when output frequency 2 5Hz Trip time S Motor current A Ratio for inverter rated current Motor current A Ratio for inverter rated current Function code Function code Set item ...

Page 72: ...requency will not reach the goal frequency the Inverter will adjust in the following way Make acceleration time longer Raise torque boost Raise overload restriction level Overload restriction level Output frequency Deceleration set with overload restrion constant Goal frequency F001 Maximum frequency A004 A204 A304 b023 b026 C Inverter output frequency Set item Overload restriction Selection Overl...

Page 73: ...mode selection Overload advance notice Level Overload restriction Constant Function code Data Description C040 C041 C111 00 01 0 0 0 0 0 1 to Rated current x 2 0 1 to Rated current x 2 On acceleration deceleration constant speed this is valid On constant speed only this is valid Overload advance notice is non effective Units A As load reaches overload advance notice level OL signal is output Units...

Page 74: ...Start frequency FW b082 b036 output frequency output voltage Function code Set range Description b082 0 10 9 99 Units Hz Reduced voltage start selection This function is to raise the voltage slowly on motor starting The lower this value the mote torque is available on starting However by making this value lower the inverter has a tendency of tripping on over current protection because of almost di...

Page 75: ...2 t3 ON ON 100 second Usage ratio t1 t2 t3 100second 100 BRD dynamic braking function This function only operates with the N300 15kW and lower as they have the built in BRD This function is to consume regenerative energy from the motor as heat by the use of an external resistor Regeneration occurs when the motor is decelerated to quickly and the motor turns into a generator and voltage flows back ...

Page 76: ...2 binary operation CF3 Multi speed 3 binary operation CF4 Multi speed 4 binary operation JG Jogging DB External DC braking SET 2nd Set of Motor Data 2CH Two stage adjustable speed FRS Free run stop EXT External trip USP Unattended start protection CS Commercial change SFT Software lock control terminal AT Analog input voltage current select SET3 3rd Set of motor data RS Reset inverter STA 3wire st...

Page 77: ... selected by binary operation max 16speeds with 4 terminals or by bit operation max 8 speeds with 7 terminals a contact ON with Close OFF with open b contact ON withOpen OFF with close RS terminal can set only a contact Relation code A019 Multi speed selection A020 A220 A320 1st 2nd 3rd multi stage speed zero speed A021 A035 Multi speed 1 15 C001 C008 Intelligent input terminal Set item Intelligen...

Page 78: ...FF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON X X X X X X X X X X X X X X X X X X X X X 2 Bit operation It is possible to set multi speed 0 to 7 by assigning 32 to 38 SF1 SF7 to the intelligent input terminals Set frequency SF1 SF7 to A021 A027 When each terminal turns ON simultaneously the lower number has priority In order for the inverter to operate both th...

Page 79: ...g the jogging function turn FW terminal or RV terminal ON after the JG terminal is turned ON It is the same when the operation command point is from the operator Data Jogging operation during run Valid Invalid A039 Note 2 00 01 02 03 04 05 Description Freeprun on jogging stop Free run on jogging stop Decelerating stop on jogging stop Decelerating stop on jogging stop Direct braking on jogging stop...

Page 80: ...5 A295 1 2 two stage acceleration frequency st nd A096 A296 1 2 two stage deceleration frequency st nd rd b012 b212 b312 1 2 3 electronic thermal level st nd rd b013 b213 b313 1 2 3 electronic thermal characteristic selection st nd H002 H202 1 2 motor constant selection st nd H003 H203 1 2 motor capacity selection st nd H004 H204 1 2 motor pole selection st nd H005 H205 1 2 speed answer st nd rd H...

Page 81: ...d from each command input the operation command once again as the stoppage at first for driving once again Relation code b031 Software lock mode selection C001 C008 Intelligent input terminal Function code Data SFT terminal b031 00 01 02 03 10 ON OFF ON OFF Description Write disable except for b031 write enable Write disable except for b031 F001 A020 A220 A320 A021 A035 A038 write enable Write dis...

Page 82: ...the frequency setting to match b007 and the frequency detected is under this setting when the free run stop is released the inverter is restarted from 0Hz The setting of this function is valid for selection b091 on stopping Set item Free run stop selection Retry wait time Frequency setting to match Function code b088 b003 b007 Data 00 01 0 3 100 0 00 400 0 Description 0Hz start Example 1 Equaling ...

Page 83: ...When the motor has ben started direct on0line Mc2 is switched OFF and Mc3 is switched on With the Forward command to the inverter already on the CS terminal is switched on and Mc1 is closed The inverter will then read the motor RPM and when the CS terminal is switched OFF the retry wait time b003 is started Once the wait time has elapsed the inverter will then start and match the frequency which i...

Page 84: ...2 selects when the alarm signal is cancelled and whether it is valid or invalid in normal operation The RS terminal is valid only when the contact is set to ON Set item Retry waiting time Frequency setting to match Rest selection Rest frequency matching selection Function code b003 b007 C102 C103 Data 0 3 100 0 00 400 0 Description Units seconds Reference to items of instantaneous power failure or...

Page 85: ... UP and 28 DWN to two of the intelligent input terminals 1 8 This function is valid only when the frequency command selection A001 is set to 01 or 02 However when 01 control terminal is set this can only be used for multi speed operation This function will not operate when the external analog frequency command or the jogging operation is used Acceleration time operates according to F002 F003 F202 ...

Page 86: ... applied or the Inverter switched OFF and ON again at the supply 3Wire input function STA STP E R This function is used when a momentary push start stop control is required Set the operation command selection A002 to control terminal 01 Assign 20 STA 21 STP and 22 F R to three of the intelligent input terminals and the operation becomes possible as follows When the terminal is assigned STP termina...

Page 87: ...tion OD output deviation for PID control AL Alarm signal FA3 Arrival signal for only setting frequency OTQ Over Torque IP Instantaneous stop signal UV Under voltage signal TRQ Torque limit RNT RUN time over ONT ON time over THM Thermal caution BRK Brake opening BER Brake error ZE Zero speed detect signal DSE Speed deviation excessive POK Positioning complection FA4 Arrival signal for over setting ...

Page 88: ...Intelligent out 11 15 a b NO NC selection Alarm relay output a b NO NC selection Function code C031 C035 C036 Data 00 00 01 01 Description a contact NO a contact NO b contact NC b contact NC C031 C035 Set value Power supply Output description State of output terminal 11 15 terminal 00 a contact 01 a contact On On Off Off ON ON OFF OFF Close Close Open Open Open Open Electric characteristic Between...

Page 89: ...ng frequency maximum frequency Hz However in ti set 06 FA3 25 FA5 case when inverter accelerate When ON ON with 1 of setting frequency maximum frequency Hz When OFF OFF with 2 of setting frequency maximum frequency Hz When inverter decelerates When ON ON with 1 of setting frequency maximum frequency Hz When OFF OFF with 2 of setting frequency maximum frequency Hz Output frequency Set item Accelera...

Page 90: ...43 FA2 C045 C046 FA4 on adjustable speed time the output relay is switched 3 Output setting frequency 06 FA3 25 FA5 The signal is switched only when the output frequency matches the arrival frequency set in C042 C043 FA3 C045 C046 FA5 on adjustable speed time Fon 1 of maximum frequency Foff 2 of maximum frequency f on 1 of max frequency f off 2 of max frequency f on 1 of max frequency f off 2 of m...

Page 91: ... comes into effect This function acts to the LAD output when the control method is VC VP free V f sensor less vectoy control or zero speed area sensor less vector control Also This function acts to the output of the rotation frequency of a motor when control method is vectrol with sensor Function code Data Description b034 0 1 9999 10000 6553 Don t operate Set by 10 hour unit Set by 100 hours unit...

Page 92: ...E24 E50 E79 Contents of trip Contents of trip Normal Normal Normal Over current protection Over current protection Overload protection Overload protection Over voltage Power source over voltage protection Over voltage Power source over voltage protection Lack voltage protection Lack voltage protection Instantancous power failure protection Instantancous power failure protection IGBT error IGBT err...

Page 93: ...lse Width Modeulation output 1 FM selection Select a signal to output from the following options When 03 digital frequency is set a digital frequency counter meter is required Use an analog meter for all other output signals Note 1 Display substitutes only at the time of the sensorless vector control 0Hz domain sensorless vector control and vector control 2 FM adjustment This function is used to c...

Page 94: ...ermistor TH Temperature protection of the external machine is possible by the use of a Thermistor fitted to you motor Wire the thermistor between control terminals TH and CM1 Set the following function according to the thermistor specification Output frequency Input electric power Thermal load ratio LAD frequency Output current Output torque Output voltage Function code Function code Data Data Des...

Page 95: ... any time to reinitialize the inverter parameters back to their factory default The trip history can also be cleared at any time however if problems occur it will be difficult to fault find without the trip history for reference Initialization details are as follows Initialization methods After setting the above parameters initialize as follows Set item Initialization selectiom Initial data select...

Page 96: ...4 A320 A342 A344 A392 A393 b312 b313 H306 C102 C101 A041 A243 H060 H260 b040 b046 H001 H070 H072 H002 H005 H020 H024 H030 H034 H050 H052 H060 H202 H205 H220 H224 H230 A131 A132 b099 C085 b051 b054 A038 A039 A241 A243 H234 H250 H252 H260 0 0I 02 terminal function stop key function Multi speed function control methods DC braking PID function 2stage adjustable frequency Electric thermal characteristi...

Page 97: ...uency b083 2 Lower the output voltage gain A045 Operation selection on option error When an add in option is the cause of protective trip this function can be used to switch the trip facility off and allow the Inverter to carry on it s operation Motor constant Set each constant according to the motor you use In case of using several motors in parallel set the constant values that are closest to th...

Page 98: ... with a change of the current 4 The fuzzy most suitable acceleration and deceleration setting function is valid only the V F control 5 If the jogging running is executed when the fuzzy most suitable acceleration and deceleration setting function is selected the normal jogging operation cannot be performed due to the fuzzy acceleration 6 When the load is more than the rated one the deceleration tim...

Page 99: ... braking releasing signal is outputted when BOK is not selected the inverter waits for the time for acceleration and the begins to accelerates again and accerates to the frequency 5 When running command turns off the inverter decelerates to releasing frequency and turns braking releasing signal BRK off 6 When braking confirmation signal BOK is set to intelligent input terminal when 44 is set to C0...

Page 100: ...releasing signal outputting b123 Set the mecanical late time to stop braking from releasing signal off b124 Set the more time to input releasing stop signal which braking outputs from releasing signal b125 Set frequency to output braking releasing signal Set up a bigger value than the start frequency b126 Set output current to permit braking releasing Be sure that the motor would slip down easily ...

Page 101: ...52 is less the starting voltage of non stop function at instantaneous power failure b051 be sure to raise non stop OV LADSTOP level at instantaneous power failure b052 to starting voltage of non stop function at instantaneous power failure b052 and to perform However be sure not to change setting range Note 2 This function is not canceled until it completes When driving after power supply again du...

Page 102: ...034 H234 the same frame constant as the constant Hyundai general purpose motor constant is set st 1 motor constant selection Note 2 st 1 motor capacity selection st 1 motor pole selection st 1 motor constant R1 st 1 motor constant R2 st 1 motor constant L st 1 motor constant I0 st 1 motor constant J st 1 autotuningmotor constantR1 st 1 autotuningmotorconstant R2 st 1 autotuningmotorconstant L st 1...

Page 103: ...ection with Operator Selection with Operator Selection with Operator Setting with operator station number is selected with operator 2400 4800 9600 19200 bps Half duplex communication methods Direct current transmission ASCII code Transmission from lower bit RS485 7 8 bit No parity even odd 1 2bit One way start form by command of host side 10 1000 ms 1 N N Maximum 32 Overrun Fleming BCC Vertical Ho...

Page 104: ...e RS485 communication Data command Communicating transmission speed Communication code Operator RS485 Option 1 Option 2 Loop back test C070 C071 C072 C073 C074 02 03 04 05 02 03 04 05 06 7 8 00 01 02 1 2 2400bps 4800bps 9600bps 19200bps This assigns the station number of the inverter This is used when you control more than one simultaneously C075 C078 Communicatio bit Communication waiting time 7b...

Page 105: ... This doesn t operate unless b084 is set to 01 or 02 Clear of the trip origin Forward backward stop command Setting of frequency command Setting of intelligent terminal state Collective reading of monitor data Reading of inverter state Reading of trip history Reading of 1 setting item Setting of 1 set item Returning of each set value to initial value This checks whether set value can be conserved ...

Page 106: ...0D ASCII converter Reply frame On normal reply 4 i Reference On abnormal reply 4 ii Reference ii 01 command This is to set frequency command Set up A001 in 03 in the case that this command is used Transmission frame Frame format Code Explanation Data size Value STX Command BCC CR Control code Start of Text Station number of inverter Transmission command Block check code Control code Carriage Retur...

Page 107: ...000000000008000 0000000000010000 0000000000020000 0000000000040000 0000000000080000 0000000000100000 0000000000200000 0000000000400000 0000000000800000 0000000001000000 0000000002000000 0000000004000000 0000000008000000 0000000010000000 0000000020000000 0000000040000000 0000000080000000 0000000100000000 0000000200000000 0000000400000000 0000000800000000 0000001000000000 0000002000000000 0000004000...

Page 108: ...c power monitor RUN time monitor ON time monitor Units Hz A V kW h h x100 x10 x100 x100 x1 x10 x10 x1 x1 Competitive rate Data size 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte 8byte Note Upper bite lower bite TenthASCII code TenthASCII code 0 stop 1 forward 2 backward TenthASCII code TenthASCII code TenthASCII code 00000000 paddingdata TenthASCII code TenthASCII code No...

Page 109: ... 0 02 01 32 Note 7 reference Exclusive OR of Code Command and Data 5 Reference CR 0 0D 8 byte Note 7 The data to indicate status contents of inverter is constructed from the following three factors A B C Status A Status B Status C 00 reservation Data 00 01 02 03 04 05 06 07 08 09 10 11 Initial status Vdc on waiting settlement On stopping On running On FRS On JG On DB On reading frequency On retryi...

Page 110: ... byte 1 byte STX 0 02 01 32 Note 8 reference Exclusive OR of Code Command and Data 5 Reference CR 0 0D 440 byte Note 8 The monitor data trip history on trip memorizes the last six errors six errors sith an accumulated count number 8byte Accumulated count number Trip history 1 Trip history 6 Monitor item Trip factor Inverter status A Inverter status B Inverter status C Output frequency Accumulated ...

Page 111: ...e STX 0 02 01 32 ACK 0x06 Exclusive OR of Code Command and Data 5 Reference CR 0 0D 1 byte Data Data Data tenth ASCII code Data tenth ASCII code Note 10 Note 10 8 byte 8 byte Note 10 When data is the selected item this transmits and receives corresponding to station number The data of H003 H203 motor capacity capacity selection is indicated following code data 00 0 2kW 0 2kW 11 5 5kW 5 5kW 01 0 37...

Page 112: ...OM or not Transmission frame Frame format Reference STX Code Code Command BCC CR Explanation Data size Value STX Command BCC CR Control code Start of Text Station number of inverter Transmission command Block check code Control code Carriage Return 1 byte 2 byte 2 byte 1 byte STX 0 02 01 32 09 Exclusive OR of Code Command and Data 5 Reference CR 0 0D 2 byte Transmission frame Frame format On norma...

Page 113: ...ly 4 Reference 0B command This recalculates the internal motor constants This function is required when base frequency and parameter of H Is changed by Rs485 Transmission frame Reference Replay frame On normal reply 4 Reference On abnormal reply 4 Reference STX Code Code Command BCC CR Explanation Data size Value STX Command BCC CR Control code Start of Text Station number of inverter Transmission...

Page 114: ... and Data 5 Reference Exclusive OR of Code Command and Data 5 Reference CR 0 0D CR 0 0D STX Code NAK BCC CR Error code Error code Parity error Sun check error Framing error Overrun error Protocol error ASCII code error Reception buffer overrun error Reception time out error Error for abnormal command Practice disapproval error Parameter abnormal error Note 11 Error code list Inverter doesn t reply...

Page 115: ...ve transmission frame BCC calculates it as follows 30 31 30 31 30 30 30 35 30 30 Xor BCC number Xor Xor Xor Xor Xor Xor Xor Xor 01 31 00 30 00 30 05 35 05 0 1 2 3 4 5 6 7 8 9 02 06 0D 15 30 31 32 33 34 35 36 37 38 39 A B C D E F H P 41 42 43 44 45 46 48 50 Appendix ASCII code transformation table 5 About the calculation of BCC the Block Check Code Example 5Hz is set up by using 01 command the sett...

Page 116: ...eck Please set up the following with the operator of the inverter Shut the power supply of the inverter at first and please turn on the power supply once again The check is started When the check ends the display is as follows Please push the reset button of the digital operator or copy unit And the setting of C071 is returned to the setting of an original request Normal Abnormal Chapter 4 Explana...

Page 117: ...witched off When an instantaneous power failure occurs for more than 15ms the inverter output is switched off Once the as a normal power failure However when the operation command is still ON with re start selection the inverter will restart So please be careful of this instantaneous power failure wait time has elapsed and the power has not been restored it is regarded When main circuit temperatur...

Page 118: ...ion and command value becomes more than 1 000 000pules during position controlling Detect abnormal connection between the inverter main bady and N FB E61 E71 E62 E72 E69 E79 OP1 0 OP2 0 OP1 1 OP2 1 OP1 2 OP2 2 OP1 9 OP2 9 2 Digital input option board N DG Item Contents E60 E70 OP1 0 OP2 0 SJ DG Error Detect abnormal connection between the inverter main bady and N DG 3 DeviceNet option board N DN D...

Page 119: ...vided between SAP and SAN Terminal resistance is provided between SBP and SBN 150 ohm No terminal resistance is provided between SBP and SBN 1 2 SWR SWITCH NO Contents OFF ON ON OFF OFF ON Dip Switch Rotary Switch Setting frequency Acceleration and deceleration time setting Torque limit setting Position setting TYPE CODE Switch No Setting code 0 01Hz 0 1Hz 1Hz Rate 0 01sec 0 1sec 1sec 1 1Pulse BIN...

Page 120: ... left becomes formula below 5 4 3 2 1 0 1 2 0 2 1 2 0 2 0 2 1 2 29 Hex 41 dec Dip switch setting MAC ID NA32 NA16 NA8 NA4 NA2 NA1 3 Device Net option board N DN The table below is the setting method of Baud rate Front view of the option board indicate direction for switch of Dip switch Note Do not switch on DR1 and DR0 at the same time The table below is the setting method of MAC ID Front view of ...

Page 121: ...e that the inverter has been powered up hr 0 During reset 1 During stop 2 During deceleration 3 During constant speed 4 During acceleration 5 The state operation command is set with frequency command 6 During start 7 During DB 8 During overload restriction E07 2 60 00 4 00 398 0 15 18 E07 2 1 2 1 2 1 2 1 2 1 2 1 2 Display the state of inverter on tripping 4 4 2 Trip monitor display Chapter 4 Expla...

Page 122: ...8 b110 Free v f frequency 1 1 b100 Free v f frequency 3 6 b104 b106 b108 b110 Free v f frequency 1 2 b015 b017 Free v f frequency 3 b019 Free v f frequency 1 b015 Free v f frequency 2 3 b017 b019 Free v f frequency 1 5 b100 b102 b104 b106 b108 Free v f frequency 6 b110 Free v f frequency 1 4 b100 b102 b104 b106 Free v f frequency 5 6 b108 b110 Free v f frequency 1 3 b100 b102 b104 Free v f frequen...

Page 123: ...ver current or discoloration 6 Is their any unusual odor present Check the input voltage to the inverter by using a meter during running 1 Is the supply voltage constant 2 Are all the phases of the supply balanced Make sure that the inverter is not dirty when operating Wipe clean with a soft cloth and synthetic detergent Note Don t use solvents containing any of the following acetone benzene tolue...

Page 124: ...hing 3 Measure with capacity measure 1 2 No abnormality 3 Over 80 of rated capacity Capacity meter Relay 1 Is there abnormal sound in operation 2 Is there damage to the contacts 1 By hearing 2 By watching 1 No abnormality 2 No abnormality Resistor 1 Is there any crack discoloration of resistance insulator 2 Confirm existance of breaking of wire 1 By watching cementing resistance Curl type resistan...

Page 125: ... has been removed Short terminals of R S T PD P N RB U V and W After the megger test is complete reconnect the J16 connector as before Never perform a withstand voltage test on the inverter The inverter main circuit uses semiconductors Semiconductors can deteriorate when a withstand voltage test is performed Disconnect power source DC500V megger Earth terminal Disconnect motor wires Motor Make sur...

Page 126: ...acitor the inverter conducts instantly and an infinite value isn t indicated Ohm number 10 ohms is indicated on conducting The values indicated will not be exactly the same for each terminal however they will be very close together If there is a significant difference a problem may exist Converter Inverter PD P RB D1 D2 D3 R S T D4 D5 D6 C N TR1 TR2 TR3 TR7 TR4 TR5 TR6 U V W D1 D2 D3 D4 D5 D6 TR1 ...

Page 127: ...rature of the inverter In case the inverter is installed in a cabinet ambient air temperature is the temperature of the internal air of the cabinet Note 2 DC bus capacitors are recommended to be replaced every 5 years And if the inverter is used in a worse condition this recommended replacing period is reduced Life time year N300 P INSTRUCTION MANUAL Chapter 5 Maintenance Inspection ...

Page 128: ...enerative control Regenerative control Minimum Resistance Tobeconnected OHM Minimum Resistance Tobeconnected OHM 5 5 5 5 7 6 7 6 9 1 9 1 22 11 70 17 17 17 7 5 7 5 10 4 10 4 12 5 12 5 30 15 50 11 11 15 2 15 2 18 2 18 2 44 22 50 15 15 20 0 20 0 24 1 24 1 58 29 18 5 18 5 25 2 25 6 30 3 30 7 73 37 22 22 29 4 29 7 35 3 35 7 85 43 30 30 39 1 39 4 46 9 47 3 113 57 37 37 48 4 48 4 58 1 58 1 140 70 45 45 5...

Page 129: ... Thermal caution THM Brake opning BRK Brake error BER Zero speed detect signal ZS Speed deviation excessive DSE Positioning completion POK Arrival signal for over setting frequency2 FA4 Arrival signal for only setting frequency2 FA5 Overload advance notice signal2 OL2 Alarm cord 0 3 AC0 AC3 Analog voltage output analog current output pulse line output Display monitor Output frequency output curren...

Page 130: ...N300 055LFP HFP N300 075HFP HFP N300 110 150LFP HFP 6 2 Dimension N300 P INSTRUCTION MANUAL Chapter 6 Specification ...

Page 131: ...N300 185 300LFP HFP N300 370LFP HFP N300 P INSTRUCTION MANUAL Chapter 6 Specification ...

Page 132: ...N300 450 550LFP HFP N300 750HFP N300 750LFP N300 P INSTRUCTION MANUAL Chapter 6 Specification ...

Page 133: ...N300 900 1100HFP N300 1320 1600HFP N300 P INSTRUCTION MANUAL Chapter 6 Specification ...

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