Hyundai H-1 2005 Owner'S Manual Download Page 1

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Summary of Contents for H-1 2005

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Page 2: ...TREET TOWN COUNTRY P CODE A000A01A GAT This Owner s Manual should be considered a part of the car and remain with it when it is sold for the use of the next owner OWNER S I D ORIGINAL ADDRESS DATE OF...

Page 3: ...i reserves the right to make changes at any time as part of our policy of continual product improvement may be carried out This manual applies to current Hyundai H 1 models and explanations of optiona...

Page 4: ...ibility to see that all maintenance operations specified by the manufacturer are carried out at the appropriate intervals When the vehicle is used in severe driving conditions more frequent maintenanc...

Page 5: ...each Hyundai we build is something of which we re very proud Your Owner s Manual will introduce you to the features and operation of your new Hyundai It is suggested that you read it carefully because...

Page 6: ...or consult your Hyundai dealer for precautionary measures or special instructions if you choose to install one of these devices A080A01S AAT A070A01A GAT CAUTION MODIFICATIONS TO YOUR HYUNDAI Modific...

Page 7: ...t in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your...

Page 8: ...or used salvage parts are not covered under the Hyundai New Vehicle Limited War ranty or any other Hyundai war ranty In addition any damage to or failure of Genuine Hyundai Parts caused by the instal...

Page 9: ...NTS AND CONTROLS STARTING AND OPERATING IN CASE OF EMERGENCY APPEARANCE CARE VEHICLE MAINTENANCE REQUIRMENTS EMISSION CONTROL SYSTEM DO IT YOURSELF MAINTENANCE VEHICLE SPECIFICATIONS INDEX TABLE OF CO...

Page 10: ...B250A01P GAT INSTRUMENTS AND CONTROLS MINIBUS VAN HSRFL002 1...

Page 11: ...5 Fuel filler lid release lever 16 Hood release lever 17 Panel brightness control knob Rheostat If installed 18 Engine RPM adjustment knob If installed 19 Heater Air conditioner control panel 20 Cigar...

Page 12: ...C020A02P 2 B250B01P GAT INSTRUMENTS AND CONTROLS TRUCK...

Page 13: ...RPM Adjustment Knob 12 Heater Air conditioner control panel 13 Cigarette lighter 14 Ashtray 15 Drink holder 16 Audio system If installed 17 Digital clock If installed CAUTION When installing the conta...

Page 14: ...ning Light If installed SRS Airbag Service Reminder Indicator Light If installed ABS Service Reminder Indicator Light If installed Turn Signal Indicator Lights High Beam Indicator Light Low Oil Pressu...

Page 15: ...tion Switch 1 11 Door 1 12 Hold Open Lock System 1 13 Central Door Locks 1 14 Theft alarm System 1 15 Tail Gate Rear Gate Side Gate 1 19 Hood Release 1 23 Remote Fuel filler Lid Release 1 24 Window 1...

Page 16: ...To ensure that sufficient vacuum exists within the brake system dur ing cold weather start up condi tions it is necessary to run the engine at idle after starting the en gine NOTE Fluid levels such as...

Page 17: ...serve all regulations regarding registration and insurance o Determine that acceptable fuel is available B055A02P GAT LOADING YOUR VEHICLE Never load the luggage and people to exceed GVWR MLW and GAWR...

Page 18: ...ment will ensure that your vehicle is maintained for optimum performance economy and safety In addition having all periodic inspec tion and maintenance done by an au thorized HYUNDAI dealer is a prere...

Page 19: ...illustration Please use this number when ordering replacement parts Minibus Van Truck B060A01P GAT ENGINE NUMBER Diesel Engine The engine number is stamped on the engine cylinder block as shown in the...

Page 20: ...with the keys to your Hyundai This key number plate should not be left with the keys but kept in a safe place not in the vehicle The key number should also be recorded in a place where it can be found...

Page 21: ...hevehiclekeynumberisrecordedon a metal tag attached to the keys when the vehicle is first delivered to you Without Theft alarm system With Theft alarm system Master key This key is for general use It...

Page 22: ...ber 0 you must turn the ignition key for 10 times 2 Wait for 3 10 seconds 3 You may set the remaining number of digits by following the same pro cedures 1 and 2 4 If all of four digits have been tried...

Page 23: ...e may not start or may stop soon after it starts Keep each keys separately not to have any malfunction after you receive your new vehicle CAUTION If you cannot start your engine in spite of limp home...

Page 24: ...r should be removed from the key ring after you receive your new vehicle In addition key numbers can not be provided by Hyundai for secu rity reasons If you need additional keys or if you should lose...

Page 25: ...es From this time you have to start your engine within 30 seconds If you start your engine after 30 seconds your en gine will not start NOTE If the engine dies while driving after limp home procedure...

Page 26: ...s locking the doors helps keep occupants from being ejected from the car in case of an accident o Before opening the door always look for and avoid oncoming traf fic B040B01A AAT Locking and Unlocking...

Page 27: ...n slope the sliding door should be always fully opened When the sliding door is open fully it is locked in position To close the sliding door pressing the hold open lever pull the door handle towards...

Page 28: ...CENTRAL DOOR LOCKS Minibus Van If installed The central door locking system is located on the driver s door lock but ton It is operated by depressing the door lock button If the rear door is open when...

Page 29: ...sition it cannot be opened by using the inner handle Use the outer handle to open the door If adults are to sit in the second seat releasethechildprotectionlock When thisisdone theleverwillbeinthe pos...

Page 30: ...m the system as described above CAUTION Do not arm the system until all passengers have left the car If the system is armed while a passenger s remains in the car the alarm may be activated when the r...

Page 31: ...R the interior light will illumi nate for 30 seconds The alarming horn will sound and the turn signal light will blink continuously for 27 seconds E C only Except E C 3 times To turn off the system un...

Page 32: ...e four screws at the back side of the built in circuit HTB054 HTB055 B070E02P AAT Replacing the battery When the transmitter s battery be comes weak it may take several pushes on the button to lock or...

Page 33: ...GATE B190A01P GAT LIFT TYPE Operation from outside the vehicle Minibus Van Pull the outside handle toward you to open the tail gate B190A01P LOCK UNLOCK 2 Remove the old battery from the case and note...

Page 34: ...andle rod thick rod to open the tailgate When the tail gate is locked lock rod outside handle rod B190B04P B190B02P GAT Operation from inside the vehicle Van 1 When the tail gate is unlocked pull the...

Page 35: ...N SWING DOOR TYPE Van To open from inside pull the inside door handle Outside Inside B190C01P 1 B190D01P To open from outside lift the door handle up Lock Unlock REAR GATE B191A01P GAT To open the rea...

Page 36: ...oothold WARNING When the rear combination lamps are hidden other road users should be warned by means of warning triangle or other devices To close the rear gate Lift the rear gate up and lock the rea...

Page 37: ...n to lock the side gates Minibus Van CAUTION Make sure that the support rod has been released prior to closing the hood 2 Press the secondary latch lever up side and lift the hood 3 Hold the hood open...

Page 38: ...to melt WARNING o Always double check to be sure that the hood is firmly latched before driving away If it is not latched the hood could fly open while the vehicle is being driven causing a total los...

Page 39: ...e and never allow sparks or open flames near the filler area If you need to replace the filler cap use a genuine Hyundai replacement part If you open the fuel filler cap during high ambient temperatur...

Page 40: ...dows may be opened by de pressing the appropriate window switch To stop at the desired opening re lease the switch The window may be closed by pulling the front portion of the switch Close HSRFL250 Op...

Page 41: ...ING YOUR VEHICLE 27 B220A01P GAT Sliding window glass Van To open Slide the window glass while pressing the lock knob To close Slide the window glass all the way and it will automatically lock CLOSE G...

Page 42: ...RIVING YOUR VEHICLE 28 SEATS HSRFL859 1 FRONT SEAT See page 1 30 2 SECOND SEAT See page 1 32 3 THIRD SEAT See page 1 33 4 FOURTH SEAT See page 1 35 5 AUXILIARY SEAT See page 1 36 1 2 3 4 5 5 For 12 pa...

Page 43: ...1 BEFORE DRIVING YOUR VEHICLE 29 HSRFL859 2 1 FRONT SEAT See page 1 30 2 SECOND SEAT See page 1 32 3 THIRD SEAT See page 1 34 4 AUXILIARY SEAT See page 1 36 For 9 passengers European community...

Page 44: ...thedesiredposition When you find the position you want release the lever and slide the seat forward or rearward on its track until it locks into the desired position and cannot be moved further B080C0...

Page 45: ...crash occurs when the seatbacks are reclined The seat belt cannot provide full protection to an occupant if the seat back is reclined B260A01P GAT Lumbar Support Control Driver s Seat Only If install...

Page 46: ...eat in position B290B02P GAT To rotate Second Seat Only If installed 1 Position the driver s seat at the end of forward And then position the third seat at the end of rearward 2 Pull the reclining lev...

Page 47: ...or raising and fold the seat sideways 3 Hook the securing band to the as sist handle to secure the seat and fold the legs of the seat B310A01P B310A02P B310A04P B310A05P a 4 Fix the headrest at the up...

Page 48: ...ing the seatback put the buckle into pocket not to dam age B320A04P B320A06P 2 Pull up the lever in the direction of the arrow sign and then lift the seat cushion until it is fixed 3 To return the sea...

Page 49: ...result in loss of control and an accident causing death serious injury or damage 2 Pull the lever b and lift the seat cushion until it is fixed B320A02P GAT FOURTH SEAT Folding the fourth seat Minibu...

Page 50: ...he seatback rearward to the lock ing position CAUTION Avoid full flat condition while driv ing WARNING Be careful not to be caught by hand or foot under the seat while fixing the auxiliary seat at the...

Page 51: ...lk slowly o To ensure the seats are locked securely attempt to move them back and forth o Do not jump on or impact the seatbacks heavily o Never drive with the luggage or passengers on the flat seat T...

Page 52: ...e headrest height while the vehicle is in motion B081D01P GAT Tilting Forward and Rearward If installed The headrest may be tilted forward to each different position by pulling the headrest forward To...

Page 53: ...position B270A01P B080G01O AAT UNDER TRAY If installed The tray is located under the front passenger seat It is opened by pulling forward WARNING To avoid the possibility of injury in case of an accid...

Page 54: ...tection for its wearer if the recliner seatback is placed in fully upright position When the seatback is reclined there is greater risk that the pas senger will slide under the belt especially in a fo...

Page 55: ...button Release the button to lock the anchor into position Try sliding the release button to make sure that it has locked into the position B180A02A GAT Driver sandPassenger s3 Point System with Webbi...

Page 56: ...adjusted manually so that it fits snugly around your hips If you lean forward in a slow easy motion the belt will extend and let you move around If there is a sudden stop or impact how ever the belt...

Page 57: ...e latch plate by hand pull it out until the webbing is fully extended andinsertthelatchplateintothebuckle When it fits snugly around your hip the webbing with the latch plate is auto matically retract...

Page 58: ...ar seat and seat belts and fits your child Follow all the instructions pro vided by the manufacturer when in stalling the child restraint system NOTE o When the pre tensioner seat belt is activated th...

Page 59: ...oulder never acrosstheneck Movingthechild closer to the center of the vehicle may help provide a good shoul der belt fit The lap belt portion of the lap shoulder belt or the cen ter seat lap belt must...

Page 60: ...straint system in the center rear seat extend the shoulder lap belt entirely from its retractor until a click is felt This will engage the seat belt retractor automatic locking feature which allows th...

Page 61: ...n infant or child seat Therefore install a child restraint system only in the rear seat of your vehicle G230G05P GAT Child Seat Restraint Suitability For Seat Position Use child safety seats that have...

Page 62: ...in this mass group X Seat poition not suitable for chil dren in this mass group Age Group 0 Up to 10 kg 0 9 months 0 Up to 13 kg 0 2 years I 9kg to 18kg 9 months 4 years II III 15kg to 36kg 4 12 year...

Page 63: ...point seat belt systems and is not a substi tuteforthem Thereforeyourseat belts must be worn at all times while the vehicle is in motion In addition the airbags deploy only in certain frontal impact...

Page 64: ...s forward motion thus reducing the risk of head or chest injury After complete inflation the airbag immediately starts deflating enabling the driver to maintain forward visibility The SRS service rem...

Page 65: ...use skin irritation Be sure to wash your hands and face thoroughly with lukewarm water and a mild soap after an accident in which the airbags were deployed B240B05L Passenger s Airbag o The SRS can fu...

Page 66: ...injury due to accidental inflation of the airbags or by rendering the SRS inoperative WARNING o Extreme Hazard Do not use a rearward facing child restraint on a seat protected by an airbag in front o...

Page 67: ...owstheseprecautionsandcan give you the necessary informa tion Failure to follow these pre cautions and procedures could increase the risk of personal in jury o If you sell your vehicle be sure to info...

Page 68: ...2 INSTRUMENTS AND CONTROLS 2 INSTRUMENT CLUSTER AND INDICATOR C130A05P GAT Minibus Van With Tachometor C130A05P 1...

Page 69: ...l Transmission 3 7 Automatic Transmission 3 9 Driving with Electronic Dual Range Automatic Transmission 3 13 Four Wheel Drive 4WD 3 15 Brake System 3 19 Anti Lock Brake System ABS 3 23 Back Warning Sy...

Page 70: ...foreyoustarttheengine youshould always 1 Look around the vehicle to be sure there are no flat tires puddles of oil water or other indications of pos sible trouble 2 After entering the car check to be...

Page 71: ...eeds with the air intake control leversetinthe Fresh position Mini bus Van KEY POSITIONS C040A01A AAT C040A01E 1 LOCK ACC ON START WARNING The engine should not be turned off or the key removed from t...

Page 72: ...e left in the ON position This will discharge the battery and may also damage the ignition system o ACC With the key in the ACC position the someelectricalaccessories radioetc may be operated o LOCK T...

Page 73: ...preheat again C050B01HP Amber lamp ON Amber lamp OFF C050B02S GAT NORMAL CONDITIONS The Starting Procedure 1 Insert key and fasten the seat belt 2 Depress the clutch pedal fully and place the gearshif...

Page 74: ...for longer than ten seconds doing so could run down the battery If the engine does not start turn the ignition switch back to LOCK wait a few minutes and then try again o If the engine cannot be star...

Page 75: ...CHARGER INTER COOLER If installed 1 Do not race the engine or sudden accelerate the engine immediately after start it If the engine is cold allow the engine to idle for several seconds before it is d...

Page 76: ...from fifth gear to fourth gear caution should be taken not to inadvertently press the gear lever sideways in such a man ner that second gear is engaged Suchadrasticdownshiftmaycause the engine speed t...

Page 77: ...ements such as sharp lane changes or fast sharp turns o Always wear your seat belts In a collision crash an unbelted personissignificantlymorelikely to die than a person wearing a seatbelt o The risk...

Page 78: ...h position is as follows o P Park Use to hold the vehicle in place when parking or while starting the engine shift the selector lever to the P posi tion Whenever parking the car apply theparkingbrakea...

Page 79: ...ear Use for driving on slippery road hill climbing or engine braking downhill 2 automatically shifts between 1st and 2nd gears This means that no shift up to 3rd gear is performed However the shift up...

Page 80: ...ke when shifting from P or N to R D 2 or L position o Do not use the P position in place of the parking brake Al ways set the parking brake shift the transmission into P and turn off the ignition when...

Page 81: ...AL mode where the switch is not pressed The PWR and HOLD indicators go out D070B01P GAT NORMAL Mode The N Normal mode offers quiet andsmoothauto shiftingwithoutstand ing fuel economy The N Normal mode...

Page 82: ...slow down and shift to a lower gear When you do this engine braking will help slow the car o Slow down before shifting to a lower gear Otherwise thelowergearmay not be engaged D070D01P GAT HOLD mode...

Page 83: ...f rollover is greatly in creased if you lose control of your vehicle at highway speeds o Loss of control often occurs if two or more wheels drop off the roadwayandthedriveroversteers to reenter the ro...

Page 84: ...Do not select 4WD mode on dry paved roads Especially on dry high way never select the 4WD 4H or 4L Four wheel driving on dry paved roads for a long period will increase the fuel consumption with possi...

Page 85: ...orm this operation when driving straight CAUTION If four wheel drive is to be used both the left and right free wheel hubs must be set to the LOCK position Do not attempt to drive the vehicle with the...

Page 86: ...into N position automatic trans mission 3 Select the 4H or 4L mode switch D090E01P GAT Driving Four wheel drive safely o The driving posture should be more upright and closer to the wheel than usual a...

Page 87: ...lower speeds in strong crosswinds Because of your vehicle s high center of gravity its stability will be affected in cross winds Slowerspeedsensurebetter vehicle control o Wheneveryoudriveoff roadthr...

Page 88: ...ngtoalowergearwhiledriving on steep downhill roads in order to prevent the brakes from overheat ing 7 Periodically confirm that the brake warning lamp functions properly 8 With new brake linings if po...

Page 89: ...loth etc Exhaust pipe temperature is very high just after driving and dry grass etc if present around the exhaust pipe can catch fire Also avoid such places for parking where there are inflammable ob...

Page 90: ...may be ex tremely hazardous Keep the vehicle in gear at all times use the brakes to slow down then shift to a lower gear so that engine braking will help you maintain a safe speed o Don t ride the bra...

Page 91: ...anti lock braking systemmaybelongerthanforthose without it in the following road con ditions During these conditions the ve hicle should be driven at reduced speeds o On rough gravel or snow cov ered...

Page 92: ...ion ofthebackwarningsystemwhen driving in uneven surfaces such as woods gravel road jagged road or gradient o Do not push or scratch the sur face of the sensor This will likely damage the covering o T...

Page 93: ...Sound 2nd Warning approx 800 mm to 410 mm from the rear bumper Buzzer sounds beeps more frequently 3rd Warning approx 400 mm Buzzer sounds continously DRIVING FOR ECONOMY C140A01P GAT You can save fu...

Page 94: ...e your engine a slightly longer warm up period o Don t lug or over rev the engine Lugging is driving too slowly in too high a gear resulting in the engine bucking If this happens shift to a lower gear...

Page 95: ...d resistance and fuel consumption In addition low tire pressures adversely affect tire wear and driving control D170H01P GAT 7 Load Do not drive with unnecessary articles in the luggage compartment Es...

Page 96: ...eze and cause severe dam age to the engine and or radiator Be sure to add a sufficient amount of antifreeze to the coolant to prevent it from freezing Theenginecoolantmixtureusedatthe factory is inten...

Page 97: ...care to avoid burning your fingers NOTE The proper temperature for using the immobilizer key is from 40 C to 80 C If you heat the immobilizer key over 80 C to open the frozen lock it may cause damage...

Page 98: ...damage to the vehicle body Before driving over long stretches of roadwhicharefreeofsnow youshould remove the chains to avoid damage to the tires NOTE The laws and regulations concern ing tire chains v...

Page 99: ...tial is that if the wheel on one side of the vehicle loses traction a greater amount of torque is applied to the rear wheel on the other side to improve traction NOTE In a stationary position the LD L...

Page 100: ...erential The vehicle should not become stuck if the differential is function ing properly 2 Depress the accelerator pedal gradually andthenwhentractionis good depress it forcefully If the vehicle acce...

Page 101: ...2 Depress the accelerator pedal gradually andthenwhentractionis good depress it forcefully If the vehicle accelerates well the differ ential is functioning properly CAUTION o Never start the engine wh...

Page 102: ...e Fuel System 4 18 Removal of Water from the Fuel Filter 4 19 If the Engine Will Not Start 4 20 Jump Starting 4 21 If the Engine Overheats 4 22 Checking and Replacing Fuses 4 24 Headlight Aiming Adjus...

Page 103: ...TOOLS E020A01P GAT JACK To use the jack The tool box is at the right rear corner of the luggage compartment minibus van or on the floor behind the seat truck Minibus Van Truck 1 Tool case 2 Wheel nut...

Page 104: ...holding nut E010B01P 1 HA14001 GS40050A GS40060A SPARE TIRE E050A02P GAT Minibus Van If installed Check the air pressure of the spare tire frequently and make sure it is ready for emergency use at an...

Page 105: ...e is changed put the flat tire in the spare tire mounting posi tion and use the wheel nut wrench to secure it firmly To remove the spare tire 1 Open the tailgate 2 Remove the plastic cover HSRFL052 HS...

Page 106: ...d the spare tire comes down 3 Disconnect the steel wire 3 from the tire support hook 4 after the spare tire comes down completely 4 To install the spare tire build the spare tire as following E050C01P...

Page 107: ...oes flat while you are driving 1 Take your foot off the accelerator pedal and let the car slow down while driving straight ahead Do not apply the brakes immediately or at tempt to pull off the road as...

Page 108: ...lever is in P automatic transmission or reverse gear manual transmission and that the parking brake is set then HSRFL060 D060A01P GAT 1 Obtain Spare Tire and Tool E010B01P 3 HSRFL050 Remove the spare...

Page 109: ...handle pull up on it with steady pres sure Do not remove the nuts at this time Just loosen them about one half turn HSRFL056 D060E01P AAT 4 Put the Jack in Place Rear E040A03P HSRFL040 HSRFL042 2WD Fr...

Page 110: ...own to raise the ram until just before the jack contacts the jacking point of the car Position the jack with the jack handle Position it only at the specified points indicated in the Put the Jack in P...

Page 111: ...will leak and the jack cannot be used o This jack is hydraulic and the ram is a two stage type When both rams are raised and the stop mark Green paint of the upper Stop mark ram becomes visible stop j...

Page 112: ...ers may have sharp edges Handle them carefully to avoid possible severe injury Before putting the wheel into place be sure that there is nothing on the hub or wheel such as mud tar gravel etc that int...

Page 113: ...ap is not replaced air may leak from the tire If you lose a valve cap buy another and install it as soon as possible After you have changed wheels al ways secure the flat tire in its place and return...

Page 114: ...local laws are observed It is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheels off the ground D080B02HP GAT Towing the 2 Wheel Drive Ve hi...

Page 115: ...thout a towing dolly A vehicle with an automatic trans missionshouldneverbetowedfrom the front with the rear wheels on the ground This can cause serious damage to the transmission 2 If the vehicle is...

Page 116: ...g the vehicle take care not to cause damage to the bumper or underbody of the ve hicle HHA4045 o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the ve hicle D0...

Page 117: ...ition 5 Turn on the hazard warning lamps 6 Duringtowing makesurethatclose contact is maintained between the drivers of both vehicles and that the vehicles travel at low speed Avoid abrupt starting or...

Page 118: ...n tenance due to the additional load See Maintenance Under Severe Usage Conditions on page 6 11 CAUTION o Neverconnectatrailerbrakesys tem directly to the vehicle brake system o When towing a trailer...

Page 119: ...t Tongue loads can be increased or decreased by redistributing the load in the trailer This can be verified by checking the total weight of the loaded trailer and then checking the load on the tongue...

Page 120: ...an Truck 1 ton Standard Super kg lbs With brake Type Without brake Type MaximumTowableWeight Trailerweight 1 500 3 307 700 1 543 Tongueload Minibus Van 60 132 3 Truck 75 165 4 C190E02P mm in C190E01P...

Page 121: ...iving 6 Check the condition and air pres sure of all tires on the trailer and your car Low tire pressure can se riously affect the handling Also check the spare tire 7 The vehicle trailer combination...

Page 122: ...exhausted during travel when the fuel filter is replaced or if the vehicle is not used for a long time 1 Loosen the air plug at the top of the fuel filter E090A01P 13 Avoidholdingthebrakepedaldown to...

Page 123: ...nearest authorized HYUNDAI dealer E090A02P REMOVALOF WATERFROM THE FUEL FILTER E100A02P GAT Diesel Motor If the fuel filter warning lamp illumi nates during driving it indicates that water has accumu...

Page 124: ...NG If the engine will not start do not push or pull the car to start it This could result in a collision or cause other damage In addition push or pull starting may cause the cata lyticconvertertobeov...

Page 125: ...ther quali fied assistance JUMP STARTING HA1FL4001 WARNING The gas produced by the battery during the jump start operation is highly explosive If these instruc tions are not followed exactly seri ous...

Page 126: ...eaming has stopped If there is no visible loss of engine coolant and no steam leave the engine running and check to be sure the engine cooling fan is operating If the fan is not running turn the engin...

Page 127: ...ouldnotmove than 30cm closer to the ECU or wiring harness within the engine room while engine is running since the high currents in the Common Rail system produce considerable magnetic fields 5 If the...

Page 128: ...cuits protected by each fuse If any of your car s lights or other electrical accessories stop working a blown fuse could be the reason If the fuse has burned out you will see that the metal strip insi...

Page 129: ...d by a Hyundai dealer If you do not have a spare fuse you may be able to borrow a fuse of the same or lower rating from an acces sory you can temporarily get along without the radio or cigarette light...

Page 130: ...tal parallel line at 30 mm 1 18 in under the horizontal line 7 Adjust each cut off line of the low beamtotheparallellinewithaphillips screwdriver VERTICAL AIMING 8 Adjust each cut off line of the low...

Page 131: ...45 33 27 2WD 4WD Longwheel base Extra long wheel base MINIBUS VAN TRUCK 1272 50 08 1380 54 33 REPLACEMENT OF LIGHT BULBS G260A02A AAT Before attempting to replace a head light bulb be sure the switch...

Page 132: ...he correct size remove the headlight assembly mounting bolts HSRFL272 5 Disconnect the power cord from the back of the headlight Replacement instructions 1 Allow the bulb to cool Wear eye protection 2...

Page 133: ...2 3 G270A03O WARNING This halogen bulb contains gas under pressure and if impacted could shatter resulting in flying fragments Always wear eye pro tection when servicing the bulb Protect the bulb agai...

Page 134: ...ove the mounting screws of the rear combination light with a phillips screwdriver 4 To replace the rear combination light remove it from the bulb holder and install the new bulb 1 Rear turn signal lig...

Page 135: ...1 Push the cover toward the front of the vehicle and remove it HSRFL292 3 Replace with a new bulb HSRFL284 2 Disconnect the power cord G270D01P GAT INTERIOR LIGHT Map light 1 Remove the plastic cover...

Page 136: ...35 Without sunroof HSRFL290 2 Replace with a new bulb HSRFL301 With sunroof Without sunroof HSRFL291 Front Room light 1 Remove the plastic cover with a flat head screwdriver HSRFL298 2 Replace with a...

Page 137: ...er HSRFL286 2 Removethemountingscrewsofthe roomlightholderwithphillipsscrew driver HSRFL287 G270E01P GAT STEP LIGHT 1 Remove the mounting screws with phillips screwdriver and then dis connect the powe...

Page 138: ...D APPEARANCE CARE 37 4 IN CASE OF EMERGENCY 37 E130F01P GAT LICENCE PLATE LIGHT HSRFL299 Remove the lens mounting screws remove the lens then remove the bulb by turning it counterclockwise while press...

Page 139: ...1d x 4 6D Part Name Rear fog light High mounted stop light License plate light Rear com binationlight Step light Stop taillight Turn signal light Back up light Part Name Headlight Front fog light Int...

Page 140: ...light Back up light G280B02P GAT TRUCK G280B01P Socket Type PK22s PT3t P14 5S BA 15s W2 1d x 9 5d S8 5 8 5 S8 5 8 5 1 2 3 4 6 5 NO 4 5 6 Wattage 5 21 5 21 21 5 NO 1 2 3 Part Name Front fog light Headl...

Page 141: ...LOW Ignition switch Generator Start relay COMP Fuse I C FAN Fuse ECU Fuse ABS control module Power window relay Siren relay Tail lamp relay Head lamp relay Front fog lamp relay Horn relay Power connec...

Page 142: ...ay Tail lamp relay Head lamp relay Front fog lamp relay Horn relay Power connector Inter cooler fan relay Air temperature switch Windshield glass defogger A C compressor relay Main power relay D4CB En...

Page 143: ...mirror defogger relay Rear window defogger relay Rear blower relay Rear blower main switch Rear blower sub switch Rear fog lamp relay Seat warmer switch Instrument cluster SRS control module ABS cont...

Page 144: ...Step lamp Instrument cluster Room lamp switch TCM Room lamp Ignition key ILL Door warning switch Back warning buzzer Immobilizer control module Audio Power antenna Door lock relay Door unlock relay Ov...

Page 145: ...w control Blower control Power window control Fog lamp Horn Power connector Fuse 13 14 15 Ignition switch Start relay Generator Tail lamp relay Head lamp fuse TCI fuse Compressor fuse Condenser fan AB...

Page 146: ...n pump Engine control relay Intercooler fan relay EGR solenoid valve SRS control module SRS control module Back up lamp switch Vehicle speed sensor ABS relay Instrument cluster Pre excitation resistor...

Page 147: ...Washing Waxing Polishing 5 2 Window Glass 5 3 Chassis and Underbody Protection 5 3 Engine Compartment 5 4 Tire 5 5 5 APPEARANCE CARE 5...

Page 148: ...re dirt is likely to re main F010C01P GAT Waxing Waxing the vehicle will help prevent the adherence of dust and road chemi cals to the paintwork Apply a wax solution after washing the vehicle and appl...

Page 149: ...by flying stones road chemicals etc as the vehicle is driven Have the underbody checked regularly autumn and spring and have addi tional protection treatment carried out as required As not all of the...

Page 150: ...0O01P GAT Load weight and driving speed Remove any luggage etc which is not necessary from the vehicle The load weight placed on the roof or towed in a trailer also should not be exces sive Correctly...

Page 151: ...this manual entitled Consumer Informa tion F010S01P GAT Tire air pressure The air pressure of the tires must always be maintained in accordance with the specifications and should be measured when the...

Page 152: ...Maintenance Intervals 6 2 Scheduled Maintenance 6 4 Maintenance Under Severe Usage Conditions 6 11 Explanation of Scheduled Maintenance Items 6 12 VEHICLE MAINTENANCE REQUIREMENTS 6 6...

Page 153: ...procedures must be per formed Although careful design and engineering have reduced these to a minimum those that are required are of the utmost importance It is your responsibility to have these main...

Page 154: ...keep copies of the service records in your glovebox This will help ensure that you can document that the required procedures have been per formed to keep your warranties in ef fect This is especially...

Page 155: ...good vehicle control and performance Keep receipts for all vehicle services to protect your warranty Where both kilometers and time are shown the frequency of service is determined by whichever occur...

Page 156: ...EL SYSTEM LEAKS INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACUUM PUMP WITH ALTERNATOR G020A04P GAT R Replace I Inspect and after inspection clean adjust repair or replace if necessary 80 64...

Page 157: ...LANT HOSES BRAKE PIPE CORROSION SEATBELTS MOUNTINGS HEAD LAMPS AIR CONDITIONER FILTER FOR EVAPORATOR AND BLOWER UNIT G020A06P GAT R Replace I Inspect and after inspection clean adjust repair or replac...

Page 158: ...I 30 24 R R I I 15 12 R I I 7 5 6 KILOMETERS X 1000 MONTHS G040A04P GAT FOR EUROPEAN COMMUNITY ONLY The following maintenance services must be performed to assure good vehicle control and performance...

Page 159: ...ER PUMP ALTERNATOR ENGINE IDLE SPEED INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACCUM PUMP WITH ALTERNATOR 75 60 I I I 90 72 R I R I I R I I I 60 48 R I R I I I I I I 45 36 I I I 30 24 R I...

Page 160: ...IVE BELT FOR WATER PUMP AND SALTERNATOR INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACCUM PUMP 75 60 R I I 90 72 R R I R I I 60 48 R R I R R I 45 36 R I I 30 24 R R I R I I 15 12 R I I KILOM...

Page 161: ...OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS CYLINDERS DISC REAR BRAKE DRUMS LININGS CYLINDERS HAND BRAKE TIRE CONDITION PRESSURE EXHAUST SYSTEM MOUNTING STEERING JOINT RAC...

Page 162: ...hart below for the appropriate maintenance intervals R Replace I Inspect and after inspection clean adjust repair or replace if necessary R R R R I I I R R R SEVERE DRIVING CONDITIONS A Repeated short...

Page 163: ...ly G080D01P GAT o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven dam age the emission system and cause hard starting If an excessive amount of foreign matter accum...

Page 164: ...r Hose and Fuel Filler Cap The fuel hose vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule Make sure that a new fuel hose vapor hose or fuel f...

Page 165: ...P GAT o Parking Brake Inspect the parking brake system such as parking brake lever cables and so on For detailed service procedures refer to the Shop Manual G080S01P GAT o Exhaust Pipe Connections Muf...

Page 166: ...for excessive free play in the steering wheel Check the linkage for bends or damage Check the dust boots and ball joints for deterioration cracks or damage Replace any dam aged parts G080U01P GAT o Wh...

Page 167: ...7 Emission Control System 7 2 Catalytic Converter 7 3 EMISSION CONTROL SYSTEM 7...

Page 168: ...aner Inside the crankcase the fresh air mixes with blow by gases then passes through the PCV valve into the induction system H080A01P GAT PCV Valve The crankcase ventilation system must be kept clean...

Page 169: ...e en gine coolant temperature is low and during idling it closes so that evapo rated fuel is not taken into the surge tank After engine warm up during ordinary driving it opens so as to introduce evap...

Page 170: ...re 8 14 Changing the Air Conditioner Filter 8 15 Checking the Brake Fluid 8 16 Checking the Clutch Fluid 8 17 Checking the Automatic Transmission Fluid 8 17 Filling the Washer Reservoir 8 19 Windshiel...

Page 171: ...asher fluid reservoir cap 2 Engine oil filler cap 3 Engine oil level dipstick I010A01P GAT DIESEL ENGINE 2 6 N A 4 Brake booster 5 Brake fluid reservoir 6 Radiator cap 7 Air cleaner 8 Power steering f...

Page 172: ...r fluid reservoir cap 2 Automatic transmission fluid level dipstick If installed 3 Engine oil filler cap 4 Engine oil level dipstick 5 Brake booster 6 Brake fluid reservoir 7 Engine coolant reservoir...

Page 173: ...ke booster 4 Brake fluid reservoir 5 Engine coolant reservoir 6 Air cleaner 7 Power steering fluid reservoir 8 Engine oil level dipstick 9 Battery 10 Fuse and relay box I010C02P CAUTION When inspectin...

Page 174: ...cap 3 Engine oil level dipstick 4 Brake booster 5 Brake fluid reservoir 6 Radiator cap 7 Air cleaner 8 Power steering oil tank 9 Battery 10 Fuse and relay box I011A03P CAUTION When inspecting or servi...

Page 175: ...o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and corrosion o Fluid leaks o Door and hood lock condition o Tire pre...

Page 176: ...e items which can be carried out by the owner In the event a malfunc tion or other problem is discovered have it corrected by an authorized HYUNDAI dealer This section con tains information on inspect...

Page 177: ...vehicle if the atmospheric temperatures are 0 C G030A02O GAT Recommended Oil Gasoline Engine Engine oil is essential to the perfor mance and service of the engine It is suggested that you check the oi...

Page 178: ...r before starting a long trip This check must be made with the engine warm but not running Park the vehicle on a level surface stop the engine and then wait a few mo ments to allow the engine oil in c...

Page 179: ...sucks some of the oil into the combustion cham ber This oil with some oil of the cylin der wall is burned by the high tem perature combustion gases during the combustion process o The engine oil consu...

Page 180: ...in a 50 50 mix with water The engine coolant should be compatible with aluminum engine parts Addi tional corrosion inhibitors or additives should not be used The cooling sys tem must be maintained wi...

Page 181: ...ine is not running Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotat ing fan blade As the engine cool ant temperature decreases the fan will au...

Page 182: ...milk of magnesia eat a raw egg or drink vegetable oil Get medical assistance as soon as possible While batteries are being charged either by a battery charger or by the vehicle s alternator they prod...

Page 183: ...ccumulation of dirt dead insects leaves etc These can interfere with maximum cooling effi ciency When removing such accu mulations brush or hose them away carefully to avoid bending the cooling fans G...

Page 184: ...ion should be approx 8 0 mm 0 315 in If the belt is too loose have it ad justed by your Hyundai dealer NOTE The compressor drive belt tension for diesel engine 2 5 CRDi only is adjusted automatically...

Page 185: ...falls markedly in a short time it indicates leaks from the brake system In such a case have your vehicle checked by an au thorized HYUNDAI dealer Use SAE J1703 or DOT3 or DOT 4 or equivalent type brak...

Page 186: ...KINGTHEAUTOMATIC TRANSMISSION FLUID I120A02P GAT If installed Transmission fluid in the automatic transmission should be changed at those intervals specified in the ve hicle maintenance schedule in Se...

Page 187: ...engaged When the transmission fluid level is checked the transmission fluid should be at normal operating temperature and the engine idling While the engine is idling apply the brakes and move the ge...

Page 188: ...her fluid should be used to fill the washer reservoir The fluid level should be checked more frequently during bad weather or whenever the washer system is in more frequent use WARNING Diesel only Nev...

Page 189: ...ned to remove accumulations of road film or other debris To clean the wiper blades and arms use a clean sponge or cloth with a mild soap or detergent and water If the wipers continue to streak or smea...

Page 190: ...he steering wheel back and forth Use very light finger pressure and be sen sitive to changes in resistance that mark the limits of the freeplay If the freeplay is greater than specified have it inspec...

Page 191: ...dal With the engine off press down on the brake pedal several times to re duce the vacuum in the brake booster Then using your hand press down slowly on the brake pedal until you feel a change in resi...

Page 192: ...he greater chance of skidding or hydroplaning The tread depth of the tires must exceed 1 6 mm 0 06 in in order for the tires to meet the minimum re quirement for use If there are belt line wear indica...

Page 193: ...as ply tires they must be installed in sets of four o Using tires and wheels of other than the recommended sizes may cause unusual handling characteristics that may cause death serious injury or prop...

Page 194: ...in the sequence illustrated Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted CAUTION If the front wheels are of a different type from the rear and s...

Page 195: ...Measurement 9 2 Engine 9 3 Lubrication Chart 9 4 9 VEHICLE SPECIFICATIONS 9...

Page 196: ...erall height Wheel base Wheel tread ITEMS FUEL TANK CAPACITY MINIBUS VAN 65L TRUCK 70L LONG 1ton STANDARD 5085 200 1820 71 3080 121 1570 62 1408 55 EXTRA LONG 1 25 ton STANDARD 5415 213 1820 71 3280 1...

Page 197: ...sion ratio Firing order Injection or Ignition timing Idle speed RPM 2 6 N A 2 607 cc 22 1 3 4 2 ATDC 5 850 100 DIESEL GASOLINE Minibus Van 12V 68AH MF 13 5V 110A 12V 1 2 kw PARA UTILIZA O APENAS EM ZO...

Page 198: ...G CONDITION SEVERE DRIVING CONDITION LUBRCATION CHART J060A08P GAT 1 Restricted by driving condition and area 2 SAE 5W 20 not recommended for sustained high speed vehicle operation DESCRIZIONE ENGINE...

Page 199: ...R ALUMINUM RADIATOR SAE J 1703 EQUIVALENT SAE J310a MULTI PURPOSE GREASE NLGI 2 OR EQUIVALENT API GL 4 MS517 15 SAE 90 140 API GL 5 MS517 15 SAE 80 ITEMS MANUAL TRANSMISSION OIL AUTOMATICTRANSMISSIONO...

Page 200: ...INDEX 10 10...

Page 201: ...TOMATIC TRANSMISSION 3 9 AUTOMATIC TRANSMISSION FLUID 8 17 AUXILIARY SEAT 1 36 B BACK WARNING SYSTEM 3 24 BATTERY 8 13 BEFORE STARTING THE ENGINE 3 2 BI LEVEL HEATING 2 42 BLEEDING THE FUEL SYSTEM 4 2...

Page 202: ...OF SCHEDULED MAINTENANCE ITEMS 6 12 F FOUR WHEEL DRIVE 4WD 3 15 FRONT DOOR EDGE WARNING LIGHT 2 25 FRONT DOOR WINDOW GLASS 1 25 FRONT FOG LIGHT SWITCH 2 25 FRONT REAR WINDOW DEFROSTER SWITCH 2 26 FUEL...

Page 203: ...L LOADING 3 22 LOCKING DIFFERENTIAL 3 31 LUBRICATION CHART 9 4 M MAINTENANCE INTERVALS 6 2 MAKING A FLAT SEAT 1 36 MANUAL TRANSMISSION 3 7 MEASUREMENT 9 2 MULTI FUNCTION LIGHT SWITCH Daytime Running...

Page 204: ...S SCHEDULED MAINTENANCE 6 4 SEAT BELTS 1 40 Pre tensioner seat belt 1 44 SEAT WARMER 1 39 SEATBACK HOLDER 1 39 SEATS Auxiliary Seat 1 36 Fourth Seat 1 35 Front Seat 1 30 Making a flat Seat 1 36 Secon...

Page 205: ...Inflation Pressure 8 24 Rotation 8 25 TOOLS AND JACK 4 2 TOWING 4 15 If your vehicle must be towed 4 13 TRAILER OR VEHICLE TOWING 4 17 TRANSAXLE FLUID 9 4 TWIN SWING DOOR 1 21 V VENTILATION 2 42 VEHIC...

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Hyundai H-1 2005, Owner'S Manual

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