1800 SRM 535
Brake Linkage and Cable Installation
Legend for Figure 8
1.
STEER HEAD
2.
CAPSCREW
3.
WASHER
4.
WASHER
5.
STEER ARM
6.
CAPSCREW
7.
CAPSCREW
8.
LOCKWASHER
9.
NUT
10. KNOB
11. NUT
12. CAPSCREW
13. LOCKWASHER
14. COVER
15. COVER
16. ARM
17. E-RING
18. PIN
19. LH BRAKE HANDLE
20. BRAKE ARM
21. PIN
22. RH BRAKE HANDLE
23. TENNERMAN NUT
24. STEER COLUMN
25. BUSHING
26. BUSHING
27. COTTER PIN
28. PIN
29. ROD END
30. CABLE
31. SETSCREW
32. SETSCREW
33. SETSCREW
34. STEER DISC
35. PIVOT SHAFT
36. LOCKWASHER
37. CAPSCREW
38. YOKE END
39. WASHER
40. PIN
41. BRACKET-CABLE MOUNTING
42. CAPSCREW
43. LOCKWASHER
44. BALL HANDLE
45. JAM NUT
46. PIPE FITTING
47. SPRING
48. WASHER
49. PIN
50. LOCKING PIN
Brake Linkage and Cable Installation
W/B60-80XT
See Figure 6.
1.
Install the bellcrank on the control handle pivot
with the clevis pin and a new cotter pin.
2.
Assemble the switch actuator plate, jam nuts,
and yoke ends to the connecting rod. The correct
length of the rod assembly must be determined
prior to connecting the rod to the upper bell crank
and the brake release cam. Make certain that
the cam follower is touching the cam on the con-
trol handle. Place a 0.38 to 0.76 mm (0.015 to
0.030 in.) shim between the brake release cam
and the upper adjusting nut. It may be necessary
to adjust the nut. Loosen the setscrew to make
any adjustment. Keep the shim between the nut
and brake release arm. Adjust the brake con-
necting rod to the length required to enable the
upper and lower clevis pins to be installed in the
brake release cam and the upper bellcrank. In-
stall the clevis pins and new cotter pins. Tighten
the setscrew and remove the shim.
3.
Install the same shim on the lower side of the
brake release cam. Loosen the setscrew and ad-
just the lower adjusting nut to obtain the same
clearance. Tighten the setscrew when a clear-
ance of 0.38 to 0.76 mm (0.015 to 0.030 in.) is
obtained.
4.
Adjust the brakes. Refer to Brake Adjustment,
W/B60-80XT.
5.
Install the drive unit compartment hood.
6.
Lower the lift truck so the drive wheel is on the
floor. Connect the battery and test the operation
of the lift truck prior to returning the lift truck to
service.
C60-80XT
See Figure 7.
1.
Install the brake switch (33) in the tower (40) and
install the upper nut to retain the switch to the
housing. Install the wires to the switch.
2.
Assemble the eye bolt (35), nut (30), and yoke (29)
to the parking brake and cam (36). Install the
clevis pin (28) and a new cotter pin. Align the
pivot pin (37) and the arm and cam in the tower.
Install the snap rings (38) to retain the pivot pin.
Refer to WARNINGS in Repairs - General.
3.
Assemble the rod weldments (10) to the plate
weldments (12) using the E-rings (9).
4.
Install the bushings (14) in the steer handle (25).
Install the handles (15 and 16) into the bushings.
Align the holes in the handles and plate weld-
ments (12) and install the roll pins (13).
5.
Install the pivot pin (23) for the bellcrank (22) in
one side of the tower. Position the bellcrank on
the pivot pin. Install the snap rings (24) to retain
the bellcrank. Complete installing the pivot pin
in the tower and install the outer snap rings to
retain the pivot pin.
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