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Hyperkontrol

Boost Management System

Installation and Operation Manual

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Summary of Contents for Hyperkontrol

Page 1: ...Hyperkontrol Boost Management System Installation and Operation Manual Page 1 of 29...

Page 2: ...TWARE 16 GENERAL OPERATION OF HYPERKONTROL SOFTWARE 18 Boost Management Theory with Hyperkontrol 18 Hyperkontrol Software Menu 18 Initial Set Up of Hyperkontrol 18 PROGRAMMING AND USING THE HYPERKONTR...

Page 3: ...he Hyperkontrol Boost Management System and will show you how to properly install configure and use it If this is your first time using a Hyperaktive Performance Solutions product or if you re a veter...

Page 4: ...lation misuse abuse improper operation lack of reasonable care incompatibility with other products or components or any other reasons Hyperaktive Performance Solutions assumes no responsibility or lia...

Page 5: ...o pressure sensors 0 75 PSI or 0 75 PSI boost and optional 0 100 PSI wastegate Serial communications cable Wiring harness Please inspect your package contents for completeness before beginning install...

Page 6: ...yperkontrol allows the user to specify wastegate pressure based on elapsed time since the launch in 0 05 second increments up to 12 5 seconds for example 55 PSI of wastegate pressure at 3 65 seconds M...

Page 7: ...g is another unique feature of the Hyperkontrol The setting for pre launch represents the pressure that will be maintained at the wastegate after Race is enabled but before Launch Pre launch gives the...

Page 8: ...use of this it is extremely important to mount the unit properly The Hyperkontrol unit 1 must be mounted inside the vehicle on the included rubber vibration isolation mounts 2 must be mounted in a loc...

Page 9: ...erly may result in imprecise boost control at best or unintended operation at worst When in doubt contact Hyperaktive Performance for guidance on proper mounting and installation As programming the un...

Page 10: ...ing anything to the vent may result in imprecise boost control or may damage the solenoid valve assembly REDUCE The reduce side is connected to the wastegate pressure control input Failure to properly...

Page 11: ...gs which will lead to unintended operation of the controller Mounting the wastegate pressure sensor on the wastegate is a good choice Wastegate Plumbing The following diagram illustrates proper plumbi...

Page 12: ...sor DB9he Serial Communications 23 pin AMP The main connector to plug into the controller Lights There are two lights on the Hyperkontrol unit One to indicate the unit has power the other to indicate...

Page 13: ...EM INSTALLATION AND OPERATION MANUAL Solenoid Valve Assembly The connectors should be appropriately attached to the solenoid valve assembly Pressure Sensors The connection for each pressure sensor is...

Page 14: ...utilize a vehicle speed sensor you will need to properly install it and then wire and connect it to the 4 pin Deutsch connector You will need a DTM04 4P to mate with the Hyperaktive harness connector...

Page 15: ...23 pin AMP connector is the main connector that plugs into the Hyperkontrol unit Auxiliary Outputs The switched auxiliary outputs are used for connecting the Hyperkontrol Boost Management System to o...

Page 16: ...boost management hyperkontrol boost management system 2 Click Click here to download our Latest Software 3 Save the ZIP file to your computer 4 Right click the start button and select Open Windows Exp...

Page 17: ...of the Hyperkontrol software It has a lower resolution of time MPH for easier and faster set up or for users who do not require as much precision The Q software has a resolution of 0 2 seconds and 4 M...

Page 18: ...o maintain 30 PSI of pressure on the wastegate Whether you are in an MPH based mode or a Time based mode when the desired MPH or elapsed time is reached Hyperkontrol will apply the pressure value of W...

Page 19: ...it Race and Launch Switch Setting These two settings tell Hyperkontrol whether to look for a 12V signal or a Ground signal Controller Mount Setting If the wiring harness connector on the Hyperkontrol...

Page 20: ...sed time For example 55 PSI of wastegate pressure at 163 MPH or 3 05 sec In the case of the auxiliary outputs you would either configure ON 1 or OFF 0 For example ON at 163 MPH or 3 05 sec There are t...

Page 21: ...the controller is the W Gate Sensor PSI setting The Hyperkontrol Boost Management System supports either 0 75 or 0 100 PSI wastegate pressure sensors When you have made your selection click the Contro...

Page 22: ...puter so that your serial communications device is COM1 The software will look for the Hyperkontrol unit across all your com ports however using COM1 is the most convenient Entering Values Clicking in...

Page 23: ...vel There is a legend to the right of the graph that depicts which colors are graphing which values All of the sensor setting auxiliary and comparison values will appear in the graph Dyno Mode To enga...

Page 24: ...ds for loading comparison data both accessible from the Files menu Load comparison values from a file When selecting load comparison values from a file the Hyperkontrol software will pull all of the W...

Page 25: ...to select boost management programs the desired program must be selected BEFORE Race Mode is turned on Changing the position of the switch while Race Mode is on will have no effect After the burnout t...

Page 26: ...od place to do this This will cause the Hyperkontrol unit to save the logged data internally Saving the data takes 6 8 seconds DO NOT kill the power to the Hyperkontrol unit before this time is up If...

Page 27: ...the latest software please contact Hyperaktive Performance Solutions Problem Connecting the purple wire causes the unit to go directly into Race Mode which makes it impossible to connect the software...

Page 28: ...tructions for the boost sensor Hyperaktive Systems provides an 18 hose with a boost sensor sealed to one end This hose must be used as supplied and cannot share a fitting with any other hoses or senso...

Page 29: ...ONTROL BOOST MANAGEMENT SYSTEM INSTALLATION AND OPERATION MANUAL APPENDIX B MOUNTING DIAGRAM You can print this page and use the markings to drill your holes for mounting the Hyperkontrol unit Page 29...

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