HygroMatik StandardLine Series Manual Download

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17. View of housing

Summary of Contents for StandardLine Series

Page 1: ...Electric Heater Steam Humidifier StandardLine IMPORTANT READ AND SAVE THESE INSTRUCTIONS SLH ENX SLH EN E 8881160 Manual...

Page 2: ...found on www hygromatik com HygroMatik GmbH grants the legal user of this product or device the right to use the Work s solely within the scope of the legitimate operation of the product or device No...

Page 3: ...Mode of Action 11 4 2 Operational sequence 12 4 3 Internal Output Setting 12 4 3 1 Continous control 12 4 3 2 Combination of 1 step switching and continous control 12 4 4 Mechanical Construction 12 5...

Page 4: ...r 34 9 4 Removing and cleaning the steam cylinder 35 9 5 Steam cylinder and cylinder base cleaning 39 9 6 Level control device cleaning 40 9 7 Heater element replacement 41 9 8 Thermo switch replaceme...

Page 5: ...user level reading values and settings 62 11 8 Detailed parameter descriptions 65 12 Trouble shooting 71 12 1 Error handling 71 12 1 1 Table of possible faults and related error codes 71 12 2 Table of...

Page 6: ...nual the appropriate FlexLine Control documentation is mandatory for the operation of the unit Retention Please retain these operating instructions in a secure always accessible location If the produc...

Page 7: ...nel may operate the unit Persons transporting or working on the unit must have read and understood the cor responding parts of the Operation and Main tenance Instructions and especially the chapter 2...

Page 8: ...and above as well as by persons with reduced physical sensory or mental ca pabilities or lack of experience and knowledge so long as they are supervised or have been instructed regarding the safe use...

Page 9: ...s electrical voltage Any work on the electrical system to be per formed by certified expert staff electricians or expert personnel with comparable training only Disconnect unit components from electri...

Page 10: ...y of Goods Upon receipt of the unit confirm that model and serial number on the name plate match those specified in the order and delivery documents the equipment is complete and all parts are in perf...

Page 11: ...ed the cy linder water is almost totally clear of minerals This situation guarantees a long lifetime of the cylinder s and the heater element s since virtually no hardeners will fall out and no minera...

Page 12: ...out smaller pieces of mineral deposit This extends the service life of the unit and reduces the required maintenance interval On blow down water flows from the pump into the drain hose system For mai...

Page 13: ...valve and pump as well as make hoses burst Relative humidity must not exceed 80 r h since values beyond may lead to electronic malfunction or dam age Installation in a closed room requires aeration a...

Page 14: ...SLH03 SLH09 350 13 8 535 21 245 9 6 295 11 6 535 21 SLH15 SLH25 425 16 7 695 27 4 320 12 6 370 14 6 695 27 4 SLH40 SLH50 590 23 2 790 31 1 415 16 3 535 21 787 31 Z X Y Detailed easurements under https...

Page 15: ...or the upper sus pension brackets screws drill holes and dowel screw in the supplied mounting screws let the screws protrude approx 12 mm 5 inch from wall ensure firm fixation and load carry ing capac...

Page 16: ...Seite 16 Device connections cable entries waste water connection water inlet steam outlet device front...

Page 17: ...Steam hose installed with a 5 10 minimum incline decline see chap ter Steam line Condensate hose features a loop functioning as a steam barrier see chapter Condensate hose Steam manifold s properly po...

Page 18: ...umidification t2 in C with steam humidifiers the change in air temperature due to humidification may be disregarded t1 or t2 Specific increase in humidity x in g kg can be determined in the h x diagra...

Page 19: ...Page 19 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 20: ...n the overall pres sure situation These modifications must be coordinated with your expert dealer Water drain We point out that according to the Ger man Association of engineers VDI guideline VDI 6022...

Page 21: ...staggered with respect to air flow direction in case of Lmin s above not to be met very flat by tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be red...

Page 22: ...ons mm inch Special lengths on demand will be replaced in 2019 by 1500 mm 59 1 inch long steam distributors Number and size of the steam manifolds available as well as the nominal diameter of the repe...

Page 23: ...ch for the main part of the piping just one steam hose is required and condensate loss is minimized Allow easy access to the steam pipe steam hose installation Pressure conditions within the duct are...

Page 24: ...below device upper edge In this arrangement the condensate hose cannot be fed back to the steam humidifier Run steam hose to a height of 400 mm 16 mm minimum above the steam humidfier and then to the...

Page 25: ...drai nage system is given Within the humidifier a double check valve 58 is located in the water supply line It prevents in accordance with DIN EN 61770 the backflow of water Supply water must not exce...

Page 26: ...and wastewa ter discharge must be on the same pressure level In case of a drain connection on posi tive pressure pls consult your expert dealer Guidelines for water discharge composi tion Use flexibl...

Page 27: ...the optional wastewater cooling system HyCool HygroMatik offers an option for limi ting the steam humidifier wastewater temper ature in order to protect thermosensitive wastewater pipe lines By blendi...

Page 28: ...ctronical components de struction through electrostatical dischar ge Prior to commencing electrical installation work steps must be taken to guard the sen sitive electronical components of the unit co...

Page 29: ...using types Characteristics of metric cable connec tions Multiple seal insert Model Current draw A Fusing A SLH03 9 4 10 2 1 x 16 SLH06 10 7 11 7 3 x 16 SLH09 16 17 5 3 x 20 SLH15 15 7 17 1 3 x 20 SLH...

Page 30: ...Control chapter section Provider level submenue and its parameters the unit control type is deter mined by parameter 1 2 control signal In accordance with the control type selected terminal wiring of...

Page 31: ...oard 2 K21 is the relay used for the connection of the suc cessing unit 7 5 Connection diagram Pls find the full wiring diagram in the Unit control chapter of this manual section Main PCB connections...

Page 32: ...n icon flashes for a couple of seconds On completion of the test the software version is displayed for a short moment Consequently normal opera tion is commenced However steam is not produced without...

Page 33: ...cylinder inside and the level control device and a unit test run As part of the maintenance work screw termi nals and plug connections must be checked each and every time and retightened if required...

Page 34: ...emove parts of this solid built up SuperFlush Blow down efficiency may be increased by use of the SuperFlush retrofit kit that boosts the blow down effect in that it creates a vortex flow in the strai...

Page 35: ...r bottom if applicable Remove steam hose from steam hose adapter If the steam hose is not to be disconnected the steam hose adapter with the steam hose still attached may be detached from the steamcyl...

Page 36: ...ip onto adapter outside of unit housing Remove clip from steam hose adapter Lift steam cylinder from cylinder base Separate connector halves Remove cylinder flange clamps Separate cylinder halves Remo...

Page 37: ...ose if applicable to steam cylinder bot tom stub Insert new o rings in steam hose adaptor and cylinder base Insert new o ring Place cylinder vertically in cylinder base Join cylinder halves and affix...

Page 38: ...Page 38 Reattach unit housing cover Attach steam hose adaptor to cylinder Affix steam hose adaptor with clip Activate main circuit breaker Open water supply Check for leakage in relevant areas...

Page 39: ...r or cleaning detergents only for cylinder and heater element cleaning Do not introduce in cylinder base or apply to hoses Prior to restarting the unit make sure that the device assemblies in question...

Page 40: ...t any deposits if present Inspect both level control connection hoses and clean if required Insert new o ring Re attach enclosure cap Align metallic plate with level control device enclosure mounting...

Page 41: ...g the correct sequence of all of the mounting parts Ensure proper grounding and tighten nut s Insert heater element wires into the terminals of the wiring connector fol lowing the markings made when d...

Page 42: ...trol enters fault state 120 i e thermo switch fault In case of one of the thermo switches trig gering repeatedly the reason for this must be identified prior to further unit usage Thermo switch es on...

Page 43: ...runnig water Reinstallation Reinsert fine filter into solenoid valve Reinsert solenoid valve with seal in unit housing bore Bolt down solenoid valve Reestablish tap water connection Reconnect electric...

Page 44: ...ation buffer and washers saved during removal Moisten O ring 31 and insert into adapter Slide adapter 30 onto pump stub Refit electrical cable to pump con nector no polarisation Let unit run for 15 to...

Page 45: ...owing the installation procedures in reverse order Warning Dismantling of the unit may only be performed by qualified personnel Electrical dismantling may only be performed by trained electricians Obe...

Page 46: ...logic including the relays for basic operation is realised on a compact PCB that is mounted on the vertical separating wall between the unit chambers All connections on the PCB are distinctive in ord...

Page 47: ...inimum water level underrun Intrinsic safety StandardLine steam humidifiers comply with intrinsic safety requirements in that the elec trical power supply may be cut by two devices In case of the elec...

Page 48: ...O VHQVRU DVVHUVWDQG VHQVRU FDSWHXU GH QLYHDX 665 VROLG VWDWH UHOD DOEOHLWHU UHODLV UHODLV VWDWLTXH 67 7KHUPDO FXW RXW 7HPSHUDWXU EHJUHQ HU WKHUPRVRQGH PDLQ FRQWDFWRU DXSWVFK W RQWDFWHXU SULQFLSDO 0 GU...

Page 49: ...IDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ H...

Page 50: ...DQG VHQVRU FDSWHXU GH QLYHDX 665 VROLG VWDWH UHOD DOEOHLWHU UHODLV UHODLV VWDWLTXH 67 7KHUPDO FXW RXW 7HPSHUDWXU EHJUHQ HU WKHUPRVRQGH PDLQ FRQWDFWRU DXSWVFK W RQWDFWHXU SULQFLSDO 0 GUDLQ SXPS EVFKOlP...

Page 51: ...HPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW 6 KHDWLQJ HOHPHQW HL N USHU...

Page 52: ...ing option is available comprising K21 only ST07 Control signal 0 10 VDC max 8 mA ST08 20 VDC humidity sensor supply voltage max 20 mA 11 1 2 2 System interfaces Power supply and safety interlock ST01...

Page 53: ...accessed by pressing any key on the control panel On user level among other information reading values r01 to r12 are available After a certain time span with no keystroke control switches the dis pl...

Page 54: ...of input stage 1 4 Filter input stage 5 1 Control 2 Blow down 3 Service 4 Governing 5 Functions 6 Settings 2 only when imperial system was selected 3 only when PI controller was selected 4 only shown...

Page 55: ...for outputting of operational and input data as well as error code presentation When control software expects an input the digits are blinked Display semantics are determined by lightening up of one...

Page 56: ...upports changing of the parameters s next section This function is not meant for usage by the steam humidifier user PAr ist only presented when a 10 was input as the P00 setting value for access to pr...

Page 57: ...ndicated in the table below may be addressed To output the value content the SET key must be pressed first Reading value index Description r01 Status r02 Fault r03 Actual steam output kg h r04 Actual...

Page 58: ...f values to be chosen from Fs stands for Factory set ting Submenu Control Group1 Fs Factory setting Par Denomination Setting options Code 1 1 Steam output max 25 100 Fs 100 10 1 2 Control signal 0 not...

Page 59: ...rval dead leg flushing h 0 1 96 0 Fs 24 0 10 2 7 Duration deadleg flushing s 1 600 Fs 90 10 2 9 Steam down time 0 250 WV 240 10 Par Denomination Setting options Code 3 1 Reset service interval steam a...

Page 60: ...Blow down on 62 Partial blow down 63 Full blow down 66 max level 67 Stand by blow down 68 Dead leg flushing 69 Start up blow down 270 Collectice Service Fs 0 5 5 Relay_K20 same as for basic relay Fs 2...

Page 61: ...dyness Using the keys change the display to 10 Press the SET key Provider level is now entered 1 is displayed as the first parameter group to be changed Since the parameter to be changed is in this gr...

Page 62: ...y sensor is required Safety interlock must be closed 05 Remote off Safety interlock was opened via Modbus e g by a building control system instruction 06 No Modbus When 1 2 Modbus is selected demand m...

Page 63: ...ced as preset in 3 3 SI units or 3 4 imperial units was exceeded The service icon in the display is permanently lit for the time the message is active The status message may be reset by setting param...

Page 64: ...ed r10 Set point r H only when PI controller was preset R h nominal value as preset in parameter 4 1 is displayed r11 Actual value r h only when PI controller was preset Actual value of r h is display...

Page 65: ...calibration in the range from 5 r h to 5 r h 1 4 Filter input stage This parameter allows for switching the damping of the input low pass filter from light to strong With a capacitive humidity sensor...

Page 66: ...ly drained to counteract contamination when no steam is produced for a lengthy period of time fac tory setting is 24 hours 2 5 Switch dead leg flushing When parameter 2 5 1 for flushing of the supply...

Page 67: ...mount pro duced and compares it with the service steam amount that was determined by the parameter 3 3 setting When the two data match the service icon is lit Steam humidifier operation is not disrupt...

Page 68: ...a tus is achieved Parameter 5 4 allows for allocating a logical function i e the relay is energised when a certain operating status occurs Factory setting is 0 defined as collective fault The followin...

Page 69: ...tatus Service steam amount Service main contactor K1 switching cycles is active 5 5 Relay_K20 allocation connected to the ST10 1 connector on the main board Defines logical function of the optional re...

Page 70: ...pt 6 2 Time Out Unit control switches the display back to actual steam output presentation after the time set in 6 2 Factory setting is 2 minutes 6 3 Imperial units This parameter enables a switch bet...

Page 71: ...or signal source not correct Check sensor signal cable and signal source if applicable Input stage defective Replace main PCB 022 023 Min max reference for current control signal not correct Software...

Page 72: ...de fective Water supply not opened Open water supply Solenoid valve elec trically not driven electrical cabling not o k Main PCB relay not energised Check electrical cable and replace if required Meas...

Page 73: ...mp blocked by hardeners Check blow down pump drainage sys tem and steam cylinder for hardeners and clean 120 Thermo switch One of the thermo switches has triggered Thermo switch on steam cylinder cove...

Page 74: ...Check solenoid valve Solenoid valve is per manently energised water intake stops when unit is switched off Relay on main PCB stuck Measure volt age across terminal 11 and N Replace PCB if required La...

Page 75: ...r find reason for tripping No voltage supplied to heater element s Check wiring mea sure voltage No proper main con tactor switching action Check and replace main contactor if required Main contactor...

Page 76: ...m and installa tion correctness Control signal not properly selected or software setting mismatch Check control signal and 1 2 parameter setting Excessive pressure in duct system caused by e g water b...

Page 77: ...ker and investi gate possible causes Switch on breaker If problem persists check for reason Blow down pump works but not wa ter is drained Steam cylinder and or drainage system blocked Clean cylinder...

Page 78: ...Page 78 13 Declaration of conformity...

Page 79: ...ting element CY17 45 5kg 400V incl gasket 4 3 3 6 SP 07 01104 Heating element CY17 45 8 4kg 400V incl gasket 5 1 1 1 1 1 2 2 B 2205031 Thermal circuit breaker steam cylinder incl incl gasket clips 27...

Page 80: ...te relay for SLH15 50 incl heatsink temp limiter 1 1 1 WR 03 01000 Connector e compartment water comparment plug socket 1 1 2 2 WR 07 01000 Connector e compartment water comparment plug socket 1 1 1 1...

Page 81: ...ight kg Max filling volume l Operation weight kg Width 6 mm Height 6 mm Depth 6 mm Water connection Drain water connection 1 Other voltages upon request 4 Internal control voltage upon request 6 Outer...

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Page 84: ...view The figure following shows the SLH25 model composition The number of cyl inders and heater elements vary with respect to the complete SLH series The index numbers in the figure corre spond to th...

Page 85: ...Page 85 17 View of housing 70 56 57...

Page 86: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com member of CAREL Group...

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