Hydrotechnik 3402-CX10-D100-000 Operating Instructions Manual Download Page 11 | Manualshive

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Hydrotechnik 3402-CX10-D100-000 Operating Instructions Manual Download Page 11

DESCRIPTION OF THE SERVICE MEASURING KIT

HySense

®

CX 197

11

ENG

3.2 Dimensions of the service measuring kit

For the dimensions of the CX 197, see the following technical drawing:

Table 1 CX 197 components

Component

Number

Function

Part number

Measuring block

1

Holder for the sensors

3402-CX10-D100-200

MINIMESS® test
point

5

Connection to oil circuit, ventilation of the
system

2103-01-18.00N

Direct connection

1

Holds the particle monitor

2103-07-41.62N

Bursting disk

2

Protection of the sensors against damage

880C-00-00.02

Current regulation
valve

1

Handles the reduction of the incoming system
pressure to <10 bar

8803-08-00.01

Sieve

1

Filtering of coarse contamination in the oil

8806-01-06.01

Figure 1: Technical drawing CX 197

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Summary of Contents for 3402-CX10-D100-000

Page 1: ...ENG HySense CX 197 Service Measuring Kit Operating Instructions Version 1 5 ENG 02 2020...

Page 2: ...ERVICE MEASURING KIT 13 4 1 Connection to a hydraulic system 13 4 1 1 Installation in the pressure line 14 4 1 2 Installation in the return line 15 4 1 3 Setting the flow 16 4 2 Ventilating the servic...

Page 3: ...urement values 37 5 2 6 Exporting the measurement data 38 5 2 7 Evaluation of the measurements Condition menu 39 6 Interpretation of the measurement results 42 6 1 Specific oil parameter change 42 6 1...

Page 4: ...ved by the manufacturer in order to exclude danger to people due to unsuitable spare parts Adhere to the technical data and environmental conditions specified in the product documentation If in safety...

Page 5: ...plies for which it is suited Unplug the power cable from the outlet during a thunderstorm Unplug the power cable if you detect smoke or there is an odor or if the power cable is damaged Ensure suffici...

Page 6: ...er all hydraulic and mechanical connections are connected and tight and ensure that all gaskets and seals of the plug connections are inserted correctly and undamaged Do not use hemp as a sealant 1 3...

Page 7: ...onger valid The general conditions of sale and delivery of HYDROTECHNIK GmbH are valid 2 3 Limitation of liability We guarantee the faultless functioning of our product in accordance with our advertis...

Page 8: ...ditions HYDROTECHNIK GmbH guarantees the perfect condition of the CX 197 for a period of twelve months Wearing parts and rechargeable batteries are excluded from this warranty The warranty is voided i...

Page 9: ...assess their duties and recognize possible dangers early on Operator of the CX 197 People are considered to be authorized if they have been instructed in the operation of the instrument and have read...

Page 10: ...exceeding of limit values are determined Furthermore it is possible to check whether the correct viscosity class is used the particle contamination is becoming critical or if a high humidity content i...

Page 11: ...for the sensors 3402 CX10 D100 200 MINIMESS test point 5 Connection to oil circuit ventilation of the system 2103 01 18 00N Direct connection 1 Holds the particle monitor 2103 07 41 62N Bursting disk...

Page 12: ...mess 1620 test points For this two simple Minimess connection lines E for the tank line and ventilation are included in the scope of delivery see Figure 1 The third connection line has a check valve o...

Page 13: ...ction for ventilation B Connection to sensors E Drain tank connection C Connection to measurement instrument or CAN sensors 4 1 Connection to a hydraulic system Heed the correct sequence when connecti...

Page 14: ...P symbol stands for pressure and the T for the tank side Figure 3 or Figure 4 The warning on the front of the CX 197 Figure 4 symbolizes the correct connection sequence with the maximum pressures tha...

Page 15: ...installed there Due to a prior measurement the CX 197 can be filled with an oil that is incompatible with other oils In order to avoid the danger of contamination empty the CX 197 or flush it out suff...

Page 16: ...ion valve that has a small nozzle If it happens that there is no sufficient flow despite the pressure applied the CX 197 can be opened and the current regulation valve unscrewed This way it is possibl...

Page 17: ...stem or measurement instrument MS5060Plus MS5070 or MS4070 If the sensors are supplied autonomously with current the plug on the CAN data line point B Figure 7 is connected to the socket of the power...

Page 18: ...the operation manual for the individual sensors HySense CM 100 or HySense CV 100 In principle it is also possible to use the individual sensors directly on the connected CX 197 via serial interface R...

Page 19: ...data cable to the 8 pin CAN connection on the measurement instrument as described in Chapter 4 3 Note that the power output on the measurement instrument is activated if the sensors should be supplied...

Page 20: ...On this menu you can also set the separator for the CSV file Furthermore you can also select the unit system that should be used to display the units These include the metric system and the US measur...

Page 21: ...t instrument searches automatically with the baud rate 125 kBit s and 250 kBit s Setting the baud rate on the MultiSystem 5070 is thus no longer necessary If the measurement instrument finds sensors t...

Page 22: ...additional measurements can be performed or these can be examined A new metering point can also be created There are two possibilities for this 1 You can select an existing metering point with the cu...

Page 23: ...ning limits Here you can also define limits that cause a warning with yellow and red indicators Oil database If you press the ENT key in the oil type field you reach the oil database Figure 13 Here yo...

Page 24: ...e permittivity depends on many properties such as the type and quantity of additives moisture content etc no precise specification for an oil type can be made However particular oil types can be divid...

Page 25: ...tion menu opens Figure 15 The header line displays the measurement system and the connection state ONLINE OFFLINE The condition window lists the four main points of the evaluation with a traffic light...

Page 26: ...low Oil condition If you open the first point Oil condition the window depicted in Figure 16 top left appears There are three windows in total for the menu element that you reach by pressing the right...

Page 27: ...Oil humidity element from the condition menu a window opens Figure 17 on which the measurement value of the relative humidity is depicted Here too you can adjust the warning limit with the F2 EDIT key...

Page 28: ...er the current flow The flow has to be provided with warning limits to warn if the flow is at its limits Oil temperature If you press Enter under oil temperature then it is indicated with a traffic li...

Page 29: ...left arrow keys The first three pages include the measurement values the fourth page the oil set For the evaluation of the measurement series and the limits set see the condition evaluation of the re...

Page 30: ...depicted on the right in Figure 21 appears Change the DATA volume element to Enable If you now connect the USB to the computer again a folder with the drive DATA VOL appears automatically Under it th...

Page 31: ...NIK com The tool is called Analysis tool_HySense CX 197 The file can be opened with Excel and the entire measurement file transferred to the tool with copy and paste The tool offers the opportunity to...

Page 32: ...er key ENT 5 2 2 Operating the Measuring section CX 197 function The interface of the Measuring section CX 197 menu is depicted in Figure 24 On the window the three sensors of the measurement set are...

Page 33: ...f the last measurement is displayed on the main menu Here for example it can happen that the display indicates red for the humidity sensor even though the rel humidity exhibits no abnormalities Since...

Page 34: ...then a measurement is performed and saved under F5 SAVE After that the number of measurement values in the display increases by 1 5 2 4 Selection of the metering point If you press the ENT key on the...

Page 35: ...ry number 038 The oils 001 006 are common oils of a brand The oils starting with numbers 007 to 037 describe oil types with their properties Here for example the oil type with the number 009 describes...

Page 36: ...antity of additives moisture content etc no precise specification for an oil type can be made However particular oil types can be divided into approximate ranges as seen in Table 6 Note Parameters for...

Page 37: ...igure 25 you can use the F1 key DISPLAY to reach the measurement value table Under this the saved measurement data for each metering point is saved The display is done in table form The table consists...

Page 38: ...an use to record a new measurement value 5 2 6 Exporting the measurement data With the measurement instrument it is possible to export the saved measurement values in the measurement value table Here...

Page 39: ...window depicted in Figure 31 appears There the difference to the setpoint is specified in the first block Here the difference from the data sheet value is displayed as a percentage or is displayed for...

Page 40: ...greater than 95 Particle contamination The three indicators depicted in Figure 33 are used for particle analysis Particle contamination This indicator turns red if a measurement value exceeds the lim...

Page 41: ...ow this indicator turns red Oil temperature If you select oil temperature then it is indicated with a traffic light control whether the set limit values for the oil temperature have been underrun or e...

Page 42: ...xamine the temporal change of the parameters there are two distinguishing criteria Quick change the parameters change suddenly as compared to the last measurement Here is should be assumed that there...

Page 43: ...se decrease If there is a jump in the viscosity it should be assumed that there has been an oil change or an oil top up with an oil with a different viscosity An oil change can be detected if the meas...

Page 44: ...ange A frequent error is due to the confusion of mineral and biological fluids Here you can see the differences in permittivity clearly The variable range of poly alcyl glycols 5 deviates significantl...

Page 45: ...se we recommend recalibrating it every 12 months Have the service measuring kit calibrated by the manufacturer with the Patrick sensors HySense CV 100 and HySense CM 100 HYDROTECHNIK maintains a high...

Page 46: ...urement hose DN2 63 MPa 1m Connection to service measuring kit tank line or for ventilation S110 AC AR 0100N Minimess measurement hose with check valve DN2 63 MPa 1m Connection to service measuring ki...

Page 47: ...ace cable M12 x 1 plug 8 pin D SUB connection 9 pin For configuration and reading out of the internal memory 8808 50 01 03 Y distributor M12 8 pin connector plug connector Required with the 8824 T7 00...

Page 48: ...Service and accessories HySense CX 197 48 ENG Hydrotechnik GmbH D 65549 Limburg Tel 49 6432 4004 0 Email info hydrotechnik com www hydrotechnik com L3402 CX10 D100 EN...

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