Hydro systems SuperDos 30 0.3% Operating Manual Download Page 1

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Model 0.3%
Model 0.3% HAC
Model 2.5%
Model 2.5% WSP
Model 2.5% HAC
Model 5%
Model 5% HAC

Fluid Flow Range:

0.15 gpm to 30 gpm

34 lph to 6,800 lph

Injection Range

Dosage:

0.025% to 5%

1:4000 to 1:20

Operating Pressure:

5 to 100 psi

0.34 to 6.9 bar

*Specifications vary by model.

Operating

Manual

Summary of Contents for SuperDos 30 0.3%

Page 1: ... 5 WSP Model 2 5 HAC Model 5 Model 5 HAC Fluid Flow Range 0 15 gpm to 30 gpm 34 lph to 6 800 lph Injection Range Dosage 0 025 to 5 1 4000 to 1 20 Operating Pressure 5 to 100 psi 0 34 to 6 9 bar Specifications vary by model Operating Manual 30 ...

Page 2: ......

Page 3: ...3 A A 2 in 51 mm Part 013826 Rev H Quick Start up ...

Page 4: ...power source The fluid drives the injector which pulls the required percentage of concentrate directly from the chemical solution container Inside the Hydro patented mixing chamber the concentrate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of vari...

Page 5: ...Please read this manual carefully before putting the Hydro injector into operation This booklet has the information you will need for the use and care of your new Hydro injector If you have any further questions about your injector the warranty routine maintenance or proper usage please contact your nearest distributor or Hydro Systems customer service These models are designed to inject liquid co...

Page 6: ... 20 Flow Rate 0 15 30 gpm 34 6 800 lph Operating Pressure 5 100 psi 0 34 6 9 bar Pipe Coupling 1 NPT BSP 5 model with remote injection kit has maximum operating pressure of 60 psi 4 bar and maximum flow rate of 20 gpm Housing Proprietary Engineered Composite Material Avg Dosing Accuracy 5 of ratio Repeatability 3 of ratio Maximum Temp 100ºF 38ºC Minimum Temp 34ºF 1ºC Maximum vertical suction of co...

Page 7: ... and the inner cylinder Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high usage areas and...

Page 8: ...g Fig 2 Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting Fig 2a 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert NOTE Do not screw Ratio Adjuster Sleeve below lowest setting line Measure outlet fluid to assure desired feed rate is being delivered Bypass Operation Injecting solution into the fluid line can be...

Page 9: ...alve Optional To prevent solution from being siphoned out from the solution container into the feed lines when the upstream valve is shut off The anti siphon valve must be installed on the downstream outlet Additional Siphoning Prevention Place solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon...

Page 10: ... Kit not included Is recommended for the following Single Injector To prevent mineral buildup within the body of the unit Use when injecting chemicals that cause minerals to precipitate from fluid see Fig 6 Injectors In a Series When injecting multiple chemical injections using two or more injectors Each injector adds chemical to the fluid water system while bypassing the next injector and elimina...

Page 11: ...g Step 5 Reinsert 15 SEAL RETAINER and 17 O ring onto 51 SHAFT ASSEMBLY Step 6 Reinsert 51 SHAFT ASSEMBLY into body and rotate 90º to lock Confirm the shaft is locked in by gently tugging on the shaft Shaft should remain inserted Step 7 Screw LOWER END CYLINDER ASSEMBLY onto body Ensure 16 gasket is seated on the top of cylinder assembly Step 4b For 0 03 Replace LOWER SHAFT assembly into upper sha...

Page 12: ...the closed position Dirty or plugged inlet filter Ensure mesh size is correct for proper filtration Clean filter 17 Worn or not seated properly Re seat 17 or replace Clicking Sound No Suction Of Solution Cylinders 7 or 68 worn Replace Dosage piston gasket WSP model 44 0 3 model 51 worn or installed incorrectly Replace Ensure during maintenance replacement that 44 dosage piston was installed correc...

Page 13: ...13 Kits Spare Parts List Injector Repair Parts 14 0 3 HAC 15 0 3 16 2 5 17 2 5 WSP 18 5 19 Accessories 20 ...

Page 14: ... 9 3 21 40 87 Ref Description 1 Upper Body 2 Cotter Ring 3 Mixing Chamber Gasket 9 Piston Assembly 21 Shaft Assembly 40 Lower Body NPT 1 Lower Body BSP 1 85 Upper Shaft Pin 87 On Off Handle Injector Repair Parts ...

Page 15: ...63 10 80 12 13 11 10 0 3 HAC Lower End Assembly Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Suction tube fitting 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 4 ID x 5 ft 27 Compression fitting 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 64 O ring inner cylinder lower end 65 In...

Page 16: ...nual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube x 5 27 Foot valve ID 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 68 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring outer cylinder lower end 67 Cylinder oute...

Page 17: ...65 27 011863 Kit H 9 Lower End Assembly 2 5 27 25 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring ou...

Page 18: ...Kit D 011461V Kit E 011831WSP Kit F 011961WSP 17 44 51 56 58 57 Lower End Assembly 2 5 WSP Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage gasket 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower en...

Page 19: ...ower End Assembly 25 27 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 1 2 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 2 x 5 27 Filter for suction tube 1 2 ID 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Pin upper interlock 66 O ring outer cylinder ...

Page 20: ... Twist II Clean Inline Filter Available In 3 4 25 gpm 95 l mn 100 psi 7 bar 1 39 gpm 114 l mn 100 psi 7 bar 1 5 78 gpm 295 l mn 100 psi 7 bar 2 150 gpm 568 l mn 100 psi 7 bar Various mesh sizes available Accessories ...

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Page 22: ...Bracknell Berkshire RG12 2PW Phone 44 0 1344 488880 Fax 44 0 1344 488879 Web hydrosystemseurope com South America Rua Mogiana 172 Chácaras Reunidas São José Dos Campos 12238 420SP Brasil Phone 55 12 3201 7707 Web hydronovabrasil com Australia Unit A 1 Kellham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 Asia Pacific Block B No 51 Mindong Road Pudong New Area Shanghai ...

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