Hydro-Force Stylus m1200 Operating Manual Download | Manualshive

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REVISED: 4-07-07

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Summary of Contents for Stylus m1200

Page 1: ...1 REVISED 4 07 07 ...

Page 2: ...r Supply Chemicals 9 Chemical Metering Tips 10 Water Supply 11 Pump Priming 12 Solution Vacuum Hoses 13 Pump Out System 15 Pressure Adjustments 16 Shutdown Procedures 17 Troubleshooting 18 20 Solution Flow Path 21 Wiring Diagrams 22 23 SECTION 3 Maintenance Technical Maintenance 25 Drawings Parts Lists o Pump 35 o Auto Fill 37 o Pressure Regulator 38 o Solution Tank 39 o Waste Tank 41 o Base Vacuu...

Page 3: ...and to ensure that the equipment operates at its maximum performance level All users must read and understand this manual completely before operating the machine Always maintain this manual in legible condition adjacent to the Olympus M1200 or place in a secure location for future reference Any questions pertaining to the operating or servicing of this unit should be directed to your nearest Hydro...

Page 4: ...de open 11 54amp full load Cord 2 16 25Amp max total 11 25 Pump 5 00 Waste Pump Standard Equipment M1200 High Pressure Extractor Vacuum Hose 25 X 1 1 2 with 1 1 2 cuff 2 cuff 4 x 1 1 2 with 2 cuffs Hydro Filter Inline Filter AC11 HP Solution Hose 25 x 1 4 with 1 4 male female quick connects Pump Priming Hose 12 x 1 4 with 1 4 male quick connect Auto Fill System with chemical draw Metering Tip Kit ...

Page 5: ...cuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose AH46 1 1 2 cuff for 1 1 2 Vac Hose AH42 2 Hose Connector PVC AH76 1 1 2 Hose Connector PVC AH74 HP Solution Hose Does not include Quick Connects AH79D 1 4 Male Quick Connect 100009 1 4 Female Quick Connect 100008 Pump out Hose AH65 Replacement Bags for Hydro Filter AC11A Metering Tip Kit PDE001 AW29 AW104 AW101 AR52 AR54 ...

Page 6: ...on wet surfaces Do not store the M1200 in wet conditions If extractor is leaking unplug machine power cords from outlets before approaching or touching machine Do not unplug power cord by pulling on the cord Grasp the plug when unplugging the cord Do not pull the extractor by the cord If cord or plug is damaged do not use cord Replace with new cord or repair as needed before use The power cords us...

Page 7: ...clean with solutions that are at temperatures above 180ºF Rinse the solution tank chemical system and pump with fresh water after each day s use Do not allow pump to run dry Always maintain adequate solution level to supply solution pump HP hoses may rupture if worn or damaged Do not use HP solution hoses if hose covering is cut bulging or otherwise damaged Examine HP solution hoses daily and repl...

Page 8: ... out is used 20amp circuits are usually found in kitchens and bathrooms Plug the two power cords into two outlets from different circuits If you are not sure if you are connected to separate circuits use a Breaker Buddy included with your machine to test your circuits in the following manner Plug the cords into the two outlets being tested and then plug the two cords into your machine If the green...

Page 9: ...arranty 2B Water Supply Chemical Dilution Auto Fill The chemical dilution rate is controlled by the metering tip and the dilution rate can only be changed by changing the metering tip See How to Change the Metering Tip on Page 10 for instructions Chemical Feed Setup Remove the chemical feed hose from the solution tank Place the end of the hose into a container of liquid chemical If the tip is remo...

Page 10: ...e dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals a liquid concentrate must be made Mix the concentrate according to the manufacturer s directions and then select the appropriate metering tip Contact your distributor or Hydro Force if you have questions about your chemical Metering Tip Application...

Page 11: ...length of the chain connecting the float bottle to the float valve Snap the beaded chain off the connector on the valve o Move the bottle down to decrease the water level o Move the bottle up to increase the water level Snap the chain back into the connector Turn the water supply back on If the chemical is not drawing or if the tank is not filling or is overflowing refer to the trouble shooting gu...

Page 12: ...k Let off the prime valve and your pump is then primed As long as there is solution in the tank the pump should remain primed After priming turn off the pump and step on the primer valve to relieve the pressure in the line If the pump still does not prime or if flow is low or unsteady check the hose from the solution tank to the pump as well as the inline filter for clogging kinks or restrictions ...

Page 13: ...e hydro filter The other end with the 1 1 2 cuff is connected to the cleaning tool When ready to begin cleaning turn both vacuum switches to the ON position While the M1200 can be operated with only one vacuum for cleaning delicate fabrics in most situations you will turn both vacuum switches ON Optional Accessories Foam Downer included A key problem with portable extractors is that they have smal...

Page 14: ...and cause soiling and problems later The Foam Downer is an attachment that draws a small amount of defoamer in a constant slow flow into the waste tank of Olympus through its vacuum system We recommend diluting a gallon at 1 to 32 and open the needle nose valve up one half turn as a starting place If not sufficient you can decrease the dilution or open up the valve more At one half turn it will ta...

Page 15: ... tank fills during cleaning the float ball assembly in the vacuum inlet filter will rise and will automatically shut off the vacuum air flow to prevent the recovery tank from overfilling and waste water from getting into the vacuums When this occurs Immediately shut off the vacuum switches Drain the recovery tank o Turn off the pump switch while draining the tank o Turn pump switch back upon resum...

Page 16: ...chine at the desired pressure o Choose the pressure setting that best meets your type of cleaning Pressure gauge To increase the solution pressure turn the regulator knob clockwise To decrease the solution pressure turn the regulator knob counter clockwise The maximum pressure setting is 1200psi however the highest pressure attained is dependent on the amount of water flow at the tool Smaller jets...

Page 17: ...isconnect the vacuum hose and solution hose from the machine If water remains in the solution tank use the short vacuum hose and vacuum the excess water from the tank If the auto fill system was utilized place the chemical feed hose back into the solution tank If the waste pump out system was used o Turn the waste pump switch on to pump out any remaining water from the recovery tank o Turn switch ...

Page 18: ...d Repair or replace hose Pump intake hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Pressure regulator sticking Lube o rings on regulator shaft Pressure regulator faulty Repair or replace pressure regulator Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank Check repair auto fill assembly Pump not primed Perform ...

Page 19: ...econnect or replace vacuum motor hoses Vacuum hose or tool clogged Clean out vacuum hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff Recovery tank damaged Replace recovery tank Chemical not Solution tank not fi...

Page 20: ... float overflowing Float chain tangled Make sure float chain free hanging properly Float too high Adjust chain to set float at proper level Float valve faulty Repair or replace float valve To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians If you are not experienced in checking electrical wiring contact your nearest a...

Page 21: ...ulator Unloader PT019 Outlet Quick Connect Chemical Jug Denotes Water flow in high pressure hose Denotes Chemical flow Denotes by pass water flow from pressure regulator Denotes incoming water flow M1200 Solution Flow Path Float Valve Inlet Quick Connect ...

Page 22: ...STE PUMP FLOAT SWITCH SOLUTION PUMP TO COMMON GROUND FOR ALL COMPONENTS CORD 1 RED YELLOW BLUE BLACK 12 GA BLACK BLACK 12 GA BLACK WHITE WHITE BLUE BROWN WHITE BLACK GREEN GREEN WHITE BLACK BLACK BLACK VACUUM 1 3 Stage VACUUM 2 2 Stage BLACK TO COMMON GROUND FOR ALL COMPONENTS ...

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Page 24: ...ng Only do not turn this switch ON Waste Pump Switch Power from Cord 2 When switch is turned to the ON position Waste Pump operation is controlled by the Float Switch in the Recovery Tank Pump will remain off until water level rises to the point at which the float switch will turn the Waste Pump ON Do not turn Waste Pump Switch ON unless a hose is connected to the Pump out Outlet port Vacuum 1 Pow...

Page 25: ...nal injury or death OPERATION INTERVAL Page CLEAN CHEMICAL FEED FILTER FOOT VALVE Daily After Each Job 24 CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job 24 CLEAN HYDRO FILTER Daily After Each Job 25 RINSE OUT RECOVERY TANK Daily 25 CLEAN WASTE PUMP OUT PUMP Daily 26 FLUSH SOLUTION TANK AND PUMP Daily 26 CLEAN PUMP INLET FILTER Weekly As needed 27 FLUSH CHEMICAL SYSTEM Monthly 28 LUBRICA...

Page 26: ...um Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M1200 without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty If debris builds up on this filter it will reduce the vacuum air flow and may cause a significant decrease in the rate of wate...

Page 27: ...replace as needed Re install the new or cleaned bag Close lid and secure latch RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Waste Pump and Drain Valve Clean out the tank on a regular basis to extend the life of these components as well as keep the tank and machine smelling better Remove the recovery tank lid and open the drain valve Place a bucket under the drain valve U...

Page 28: ...disconnect the prime hose Place a bucket under the drain valve open the drain valve to drain the water out of the recovery tank Close the drain valve and dispose of the water If there is a heavy chemical build up in the machine hoses or tools a mild acid can be added to the rinse water in the previous procedure REFER TO PHOTOS ON FOLLOWING PAGE After the pump has been primed turn the solution pump...

Page 29: ...box while working inside the base The filter is in the clear 1 2 ID hose from the solution tank to the inlet port on the solution pump Grasp the clear plastic filter cap and unscrew the cap from the black plastic filter body by turning counter clockwise Remove the stainless steel filter screen and clean as needed Examine the cap and body for cracks and replace filter as needed Replacement Filter P...

Page 30: ...e proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through the proportioner turn off the water faucet and disconnect the Auto Fill Water Supply Hose Plug in Cord 1 connect the short 4 vacuum hose to the vacuum barb turn on one or both vacuums and use the short vacuum hose to remove th...

Page 31: ...or box while working inside the base 6 Disconnect the vacuum hose from the vacuum manifold and move it out of the way to gain access to the regulator 7 Pull the regulator assembly from the base wall opening back into the base to access the regulator A hose may have to be disconnected to move the regulator into a better working position 8 Hold the body of the regulator with a wrench or vice grip pl...

Page 32: ...washer and jam nut back onto shoulder of regulator and tighten to secure regulator to base wall 15 Replace spring washer spring and spring plate back onto regulator stem 16 Screw black knob back onto regulator stem 17 Screw nut back onto regulator stem Do not screw nut on too far as the nut may interfere with the movement of the regulator knob and prevent the knob from being backed out when trying...

Page 33: ...ratches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes toward valve slide Larger flat sides seat on ring on flange and outlet adapter Sand and debris will collect in the bottom of the valve body and prevent the slide from going down and seating properly Clean...

Page 34: ...si to the Auto Fill system will cause damage to the Float valve and chemical proportioning mechanism 4 Turn the solution pump switch to the ON position Allow the anti freeze to circulate for 5 10 minutes Mix and add more anti freeze solution as needed Make sure end of chemical feed hose stays submerged in the anti freeze solution This will assure that the anti freeze will be drawn into the proport...

Page 35: ...35 Parts Replacementpartsavailableforrepairof yourM1200 Section 3 KIT A PT042 KIT B PT044 KIT C PT046 M1200 PUMP AP48 PARTS ASSEMBLY ...

Page 36: ... 8 Valve Assembly 4 0205 0014 9 O RING FOR VALVE 4 C0100 1116 10 PLASTIC SPACER RING 8 0205 0016 11 GUIDE VACUUM SEAL RETAINER 2 0311 0012 12 VACUUM SEAL 2 0311 0010 13 O RING FOR VACUUM SEAL 2 C0100 1117 14 BEARING ASSEMBLY 1 0300 1000 0001 ECCENTRIC INSERT Part of 14 Bearing Assembly 1 0300 0001 0XXX BEARING 6205 Part of 14 Bearing Assembly 1 C3000 0003 15 SOCKET HEAD CAP SCREW 2 C100 0504 16 WA...

Page 37: ... 36 Valve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90º Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight 61 22 3 Proportioner PDE61 22 3 63 35 Magnet 63 37 Spacer 63 38 Plunger 63 46 Screw 8 18 x 1 2 4 req 63 87 Valve Repair Kit PDE63 87 Includes 41 1 8 41 15 5 63 37 63 38 100 3 Rubber Washer 100 11P Foot Valve Filter PDE100 11P 100 12 8 x 1 4 Plastic T...

Page 38: ...RING BALL SEAT 10 BALL 11 STEM NUT 12 OUTLET ADAPTER CAP 13 INLET ADAPTER CAP 14 STEM RETAINER 15 SEAT 16 STEM 17 NUT SET POINT LOCK QTY 2 18 STEM O RING 19 STEM SPACER QTY 2 20 SMALL STEM O RING 21 SMALL STEM SPACER QTY 2 22 ROLL PIN NS PT019A REGULATOR REPAIR KIT Includes 4 5 6 7 8 9 10 15 18 19 20 21 3A 1A 16 17 18 19 19 20 21 22 17 14 16 Items not shown On Stem Inside Retainer ...

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Page 45: ...ot apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords batteries or other items which require replacement as a result of ordinary usage To obtain warranty service for the Olympus...

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