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Vacuum Assembly

 

 

 

Summary of Contents for O100

Page 1: ...1 OLYMPUS Portable Extractor s Owner s Manual For all currently manufactured Olympus models 2020 and newer Hydro Force Manufacturing 4282 South 590 West Salt Lake City Utah 84123 801 268 2673 ...

Page 2: ...o operate the Olympus portable safely and understand how to properly maintain the machine to ensure the maximum performance level All users must read and understand this manual completely before operating the machine Any questions on operating or servicing this unit should de directed to your nearest Hydro Force distributor This Manual is written for the Olympus portable extractor units manufactur...

Page 3: ...ge 2 3 Stage 2 2 Stage 2 3 Stage Vacuum Flow Rate CFM 194 CFM 194 CFM 198 CFM 198 CFM 194 CFM 198 CFM Vacuum Lift in H2O 131 in H2O 131 in H2O 188 in H2O 188 in H2O 131 in H2O 188 in H2O Solution Pump 100 psi 1 3 GPM 200 psi 2 0 GPM 200 psi 2 0 GPM 500 psi 2 5 GPM 500 psi 2 5 GPM 1200 psi 2 2 GPM Heater 1750 W 1750 W 1750 W Auto Fill Pump Out APO APO Cord 1 Required Breaker 115VAC 60Hz 15 A 15 A 2...

Page 4: ...when in use Keep all body parts hair and loose clothing away from openings and moving parts Always wear appropriate work clothing and safety equipment when operating unit Use extra care when cleaning on stairs Wet carpet on stairs can be slippery DO NOT move up or down stairs when tanks are full of water Drain solution and recovery tanks and secure latches before moving unit up or down stairs Lift...

Page 5: ... or plug is damaged do not use cord Replace with new cord or repair as needed before use An overloaded circuit may not always trip circuit breaker Reduced voltage to a machine on an overloaded circuit will prevent components from operating properly THIS MACHINE MUST BE PROTECTED FROM CONDITIONS WHICH MAY DAMAGE THE PUMP TANK HOSES AND OTHER COMPONENTS Freezing of water in this machine will cause s...

Page 6: ... Olympus Features 1 Waste Tank 12 Solution Tank Lid 2 Solution Tank 13 Base Vacuum Air Intake 3 Base 14 Power Cords 4 12 Rear Wheels 15 Pressure Gauge 5 5 Front Casters 16 Pressure Regulator 6 Vacuum Hose Attachment 17 Waste Tank Drain Gate Valve 7 Switch Plate 18 Dual Circuit Indicator 8 Waste Tank Lid 19 Circuit Breaker 9 Solution Line Quick Connect 20 Pump Primp Lever 10 Auto Fill Quick Connect...

Page 7: ...water while using this machine this can damage the pump Manual Fill Pour up to 10 gallons of water into the solution tank lift the lid and pour in the manual fill opening Auto Fill if equipped Connect the unit to the water source using a Water Supply Hose The garden hose connection attaches to the water source connect the hose to the Olympus using Male Quick Connect on the front of the unit Auto P...

Page 8: ... wait for the pressure to build in the solution line Manual Pump Prime If the pump does not prime quickly the vacuum may be used to aid priming Direct the end of a short prime hose NM5080 sold separately into the vacuum barb on the front of the machine The prime hose NM5080 has a quick connect into the machine on one end and is open on the other Turn on one or both of the vacuum motors Turn on the...

Page 9: ...hey can output at a set flow rate Jet size and water flow rate on the cleaning tool effects the highest possible pressure rate the pump can output Smaller jets and lower flow will allow for higher pressure at the tool Larger jets and higher flow will lower the maximum pressure attained at the tool Empty Waste Tank The Waste Tank will automatically shut off the vacuum air flow to the tank when it f...

Page 10: ...yed Shutdown procedures Turn off all switches If using Auto fill disconnect the water inlet hose from the quick connect on the front of the machine Remove any remaining water from the solution tank Use the vacuum hose and extract water from the solution tank through the manual fill opening Disconnect the vacuum hose from the Olympus Pull valve trigger to release pressure from the solution hose the...

Page 11: ...ter with 1 pint of automotive radiator anti freeze Ethylene glycol type 2 Mix well and pour into the solution tank 3 Connect the solution hose to the solution outlet female quick connect and hold the tool over a bucket 4 Turn the solution pump switch to the ON position Spray the tool into the bucket until you see the antifreeze solution coming out of the jet into the bucket 5 Turn the solution pum...

Page 12: ...12 Wiring Diagrams O200H O500H O1200 ...

Page 13: ...13 O3 200H O3 500 ...

Page 14: ...14 O100 ...

Page 15: ... Repair or replace hose Tighten clamps or replace fittings Solution tank empty Add water to tank Pump faulty Repair or replace pump Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and or hoses Heater Restricted with scale De scale or replace the heater Can t connect solution hose to machine Pressure in lines Release pressure Quick co...

Page 16: ...ly or gasket Vacuum hose or tool clogged Clean out vacuum hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Float shutoff stuck Repair or replace float shutoff Recovery tank damaged Replace recovery tank Tool won t spray slow or uneven spray Jet clogged Clean out or repl...

Page 17: ... 17 Parts List and Breakdown Olympus Sub Assemblies ...

Page 18: ... 18 Solution Tank Assembly ...

Page 19: ...4 Strainer Acorn 3 4 1 All 6 NM5740 Kit Float Valve Assembly 1 Pump Out 7 BR286 Elbow 90 1 2 NPT 1 Pump Out 8 BR138 Nipple 1 2 x 1 4 NPT 1 Pump Out 9 NM5751 Washer 1 2 Flat 2 Pump Out 10 BR282A Elbow 90 Street 1 4 1 Pump Out 11 AH102B Quick Connect 1 4 Male 1 Pump Out 12 2620 0028 Screw 1 4 x 1 5 8 2 All 13 NM5014 Washer Split Lock 1 4 8 All 14 NM5066 Washer 1 4 Flat 8 All 15 NM5027 Bracket 3 All ...

Page 20: ... 20 Waste Tank Assembly ...

Page 21: ...1 All 10 NM5741F Float 1 All 11 NM5739 Float Cage 1 All 12 NM5739A Float Cap 1 All 13 1650 5695 LID 9 1 All 14 1663 5397 GASKET 8 1 All 15 PA187 SCREW 10 X 5 8 14 All 16 NM5759 Bracket Cord Wrap 2 All 17 NM5066 Washer 1 4 Flat 22 All 18 NM5028 Screw 1 4 20 x 1 2 10 All 19 BR020 Barb 3 8 x 1 4 MPT 1 Pump Out 20 BR282 Elbow 90 1 4 Street 2 Pump Out 21 NM5087 Bulkhead Fitting 1 4 1 Pump Out 22 BR083 ...

Page 22: ...718 Switch Mounting Plate 1 All 2 Decal Olympus Switch Plate 1 All 3 NM5714 Switch Rocker Single 3 4 All 4 NM5028 Screw 1 4 20 x 1 2 4 All 5 NM5066 Washer 1 4 Flat 4 All 6 AH101B Quick Connect 1 4 F 1 All 7 BR272 Elbow 45 1 4 Street 1 All 8 NM5751 Washer 1 2 Flat 2 All 9 BR174 Adapter 1 4 MPT 1 4 FPT 1 All ...

Page 23: ... 23 Auto Pump Out Assembly ...

Page 24: ...600 GASKET 1 Pump Out 7 NM5052 CHECK VALVE 1 Pump Out 8 BR333 BARB 3 4 X 3 4 FGH 1 Pump Out 9 PA110 ELBOW 3 4 MPT X 3 4 1 Pump Out 10 NM5051 STRAIN RELIEF 2 Pump Out 11 2628 0711 BRACKET PUMP OUT 1 Pump Out 12 PA187 SCREW 10 x 0 625 2 Pump Out 13 NM4255 WSHR 10 FLAT 2 Pump Out 14 NM5790 SCREW 1 4 20 X 1 25 2 Pump Out 15 NM4261 NUT 1 4 20 SS NYLOCK 2 Pump Out 16 NM5066 WASHER 1 4 FLAT SS 4 Pump Out...

Page 25: ... 25 Base Assembly ...

Page 26: ...12 1 2 HUB 2 All 6 2626 0719 AXLE OLYMPUS 1 All 7 NM5125 WASHER 1 2 FLAT 4 All 8 NM5010 CAP AXLE NAUTILUS RE 2 All 9 NM5720 CASTER 5 NAUTILUS 2 All 10 2608 0630 SCREW 5 16 18 x 7 8 8 All 11 PFA10 NUT 5 16 18 SS 8 All 12 PFA11 WASHER 5 16 FLAT SS 16 All 13 S NM5758 DUAL CIRCUIT INDICATOR 1 All 14 PHY018 005 CIRCUIT BREAKER 20 A 1 1200 14 NM5110 CIRCUIT BREAKER 10 A 1 500 14 NM5105 CIRCUIT BREAKER 5...

Page 27: ... 27 Vacuum Assembly ...

Page 28: ...age 4 NM5135 SCREW 1 4 20 x 3 00 3 2 Stage 5 AV14 VAC MOTOR 5 7 3 STAGE 2 3 Stage 6 NM5131 Screw 1 4 20 x 4 5 SOCHD SS 3 3 Stage 7 NM5014 WASHER 1 4 SPLITLOC 18 All 8 NM5133 SCREW 1 4 20 X 2 6 All 9 NM5066 WASHER 1 4 FLAT SS 18 All 10 NM4261 NUT 1 4 20 SS NYLOCK 6 All 11 PA051 CLAMP HOSE 2 1 2 5 All 12 NM5726 VAC HOSE 2 27 All 13 NM5726 VAC HOSE 2 10 All 14 NM5726 VAC HOSE 2 7 All ...

Page 29: ... 29 Pump and Heater Assembly ...

Page 30: ...l 3 NM4261 NUT 1 4 20 SS NYLOCK 4 All 4 NM5066 WASHER 1 4 FLAT SS 4 All 5 NA2258 HOSE CLAMP 2 100 200 5 1611 5533 HOSE CLAMP 2 500 1200 6 2672 0274 HEATER 110 VOLT 1750 1 Heated 7 NM4478 SCREW 10 32 X 0 75 SS 4 Heated 8 PA232 WASHER 10 FLAT 8 Heated 9 NM4028 NUT 10 32 HEX NYLOCK 4 Heated 10 BR272 ELBOW 45 1 4 2 Heated 11 AH79CF GREY HOSE 1 4 39 Heated 12 XAF09 HOSE END 1 4 SWIVEL 1 Heated 13 XAF08...

Page 31: ...ranty shall not apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords or other items which require replacement as a result of ordinary usage To obtain warranty service for the Olym...

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