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HydraMaster Boxxer 318HP, Owner'S Manual

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HydraMaster Boxxer 318HP Owner'S Manual Download Page 66

   Electrical System:  7-2

Figure 7-1.  Electrical Schematic

000-179-036 Rev. A

85

87

30

86

87a

85

87a

30

87

86

CR-2

PMP-1

-1

TB2

-6

TB1

-3

TB2

AUTOMATIC PUMP OUT

PMP-3

RELAY

PUMP-IN PUMP(OPTIONAL)

GND

PUMP-IN PUMP

-2

TB2

-5

GND

AUTOMATIC PUMP OUT (OPTIONAL)

FS-3

TB2

FLOAT SWITCH

AUTOMATIC

PUMP OUT

AUTOMATIC PUMP OUT

N/O

SHUTDOWN

PS-1

STARTER

SOLENOID

VOLT. REG.

SHUTDOWN

12V BATTERY

ST

SOLENOID

SOL-1

CARB

FU-2

TS-1

P1

2

25A

SWITCH

OFF

HIGH TEMP

SWITCH

FS-2

FS-1

SW-3

STATOR

SOLENOID

HI-1

SW-1

WATER FLOAT

FLOAT SWITCH

SW-4

HIGH  TEMP

25A

ENGINE KILL LUG

SW-2

RELAY

FUSE

1

2

3

HOUR METER

WATER BOX 

V-1

4

5

6

FU-1

OFF

ON

PUMP-IN PUMP SWITCH

FUEL PUMP

+

-

IGNITION SWITCH

RECOVERY TANK HIGH

B&S ENGINE

THERMOSTAT

CR-1

V-1

BATT

VR-1

PMP-2

MTR-1

STARTER

ENGINE

FUSE

AUTOMATIC PUMP OUT

ON

GND

GND

GND

GND

GND

GND

TB1

GND

D-4

TB1

-3

TB1

-4

GND

-6

Summary of Contents for Boxxer 318HP

Page 1: ...may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of HydraMaster Specifications and info...

Page 2: ......

Page 3: ...rpet for Extraction 3 2 Rinse and Recover 3 2 Overwetting 3 3 Streaking 3 3 Severe Cleaning Situations 3 4 Cleaning Tool Tips 3 6 OPERATING INSTRUCTIONS SECTION 4 Start Up Procedure 4 4 Setting the Pr...

Page 4: ...ss Valve Assembly Parts List 9 20 Heat Exchanger Assembly Parts List 9 22 Silencer Assembly Parts List 9 23 Water Box Assembly Parts List 9 25 Float Valve Assembly Parts List 9 26 Dash Assembly Parts...

Page 5: ...ts Orders 10 1 Emergencies 10 1 WARRANTY INFORMATION SECTION 11 Blower 11 1 High Pressure Water Pump 11 1 Recovery Tank 11 1 Chemical System 11 1 Control Panel 11 1 Cleaning Tool 11 2 Water Heating Sy...

Page 6: ...f Valve Is OFF when Perpendicular to Pump 4 6 Figure 5 1 Servicing the Valves 5 5 Figure 5 2 Recirculation Fitting 5 9 Figure 6 1 Flow Diagram View 1 of 3 6 2 Figure 6 2 Flow Diagram View 2 of 3 6 3 F...

Page 7: ...ure 9 17 Heat Exchanger Assembly 9 21 Figure 9 18 Silencer Assembly 9 23 Figure 9 19 Water Box Assembly 9 24 Figure 9 20 Float Valve Assembly 9 26 Figure 9 21 Dash Assembly View 1 of 2 9 27 Figure 9 2...

Page 8: ...Boxxer 318HP Owner s Manual vi...

Page 9: ...rred to the high pressure water in the heat exchanger of the system Finally the chemical is injected into the pressurized water stream and the heated solution is delivered to the cleaning tool The sol...

Page 10: ...LEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Time Technical Support 425 775 7275 FAX 800 426 4225 Technical Support techsupport hydramaster com Customer Service Parts 42...

Page 11: ...es this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state reg...

Page 12: ...oxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry doors windows air conditioning unit...

Page 13: ...m cleaning operations when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount wit...

Page 14: ...d directly below the floor that can easily be damaged Before drilling holes in the floor of the vehicle inspect the underside of the vehicle for critical components Failure to do so may result in dama...

Page 15: ...e floor such as Rhino Lining or Line X Prior to operating the truckmount read this manual in its entirety and familiarize yourself with the information contained here Special attention should be paid...

Page 16: ...water and accessories in the vehicle and securing them with bolts and back up plates The distributor should verify that the owner is in agreement with the layout Ensure proper connection of the fuel l...

Page 17: ...shut down the truckmount How to correctly clean with the truckmount Where and how often to check and change component oil levels Freezing damage and how to avoid it This includes explaining proper fr...

Page 18: ...c Key Start Vacuum Blower Tuthill 3006 Competitor Plus SL Dual Splash Lubrication Max Vac 12 Hg Oil Type PneuLube or other ISO 100 rating Gear End Capacity Approx 7 0 oz Drive End Capacity Approx 5 0...

Page 19: ...1 1 2 x 10 ft Blue Whip Hose 1 1 2 Blue Dump Hose 1 4 x 100 ft Blue Solution Hose Chemical Jug 5 gallon Battery Box Van Decal Van Installation Kit Owner s Manual on CD Owner s Guide paper copy Availab...

Page 20: ...aMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is intol...

Page 21: ...mical use decreased and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas HydraMaster strongly urges the use of water softener units with the Boxxer...

Page 22: ...ntering streams rivers and reservoirs In most cases an acceptable method of waste water disposal is to discharge into a municipal sewage treatment system after first filtering out solid material such...

Page 23: ...commends installing a spray on bed liner in the vehicle This provides metal to cushion mounting rather than metal to metal and makes for an attractive van interior HydraMaster also recommends installi...

Page 24: ...l for cooling the engine and other components 2 For side door vans with barn doors open the doors as wide as their construction will allow Be sure to open the doors beyond their standard straight out...

Page 25: ...as far as possible Although installing the Boxxer 318HP through the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting not only provi...

Page 26: ...ng away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside the rear or side...

Page 27: ...system Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking antifreeze can cause d...

Page 28: ...e s fuel pump must be installed in a lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from s...

Page 29: ...TIONS The use of some chemicals such as concentrated acids and or solvents in your truckmount can seriously damage the internal plumbing and high pressure pump HydraMaster strongly recommends purchasi...

Page 30: ...rity of the cleaning will result in overly long dry times and excess detergent residue left in the carpet HydraMaster recommends the use of our pre sprays Fastbreak for residential carpet and Blitz fo...

Page 31: ...er filter or Recovery Tank lid not sealing properly 3 Recovery Tank drain valve left partially open 4 Obstructed cut or kinked vacuum hoses 5 Obstructed vacuum hoses while cleaning a heavily foam satu...

Page 32: ...filter i e nylon should be installed into the pre filter Contact your distributor for more information The recovery tank should be inspected and cleaned daily The recovery tank inlet filter screen sho...

Page 33: ...as an approved use of the truckmount Failure to follow this exclusion may lead to component failure and will invalidate your warranty If concentrated acids or solvents are used to pre treat surfaces b...

Page 34: ...nd chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of the carpet seams t...

Page 35: ...3 7 Cleaning Information...

Page 36: ...Cleaning Information 3 8...

Page 37: ...tard the cleaning process by soaking in deeper and requiring more drying time before sealing Avoid letting the pre spray dry on the floor by extracting it within the 5 minute time frame Recommended pr...

Page 38: ...he floor As with the wand drying times will be improved if you run a dry pass between wet passes Hold down the solution trigger and move the unit left or right across the floor 3 or 4 ft then immediat...

Page 39: ...surface of the upholstery too wet Adjust the volume of water on the tool without it touching any surface the water should just barely come out of the tool before the vacuum pulls it back in The water...

Page 40: ...Cleaning Information 3 12...

Page 41: ...e dash assembly controls the System s ignition switch and the engine throttle speed cable Automatic Pump Out APO Pump In system if included in the configuration Chemical metering Water box drain Ignit...

Page 42: ...perature control dial the vacuum and pressure gauges and the hour meter see Figure 4 2 The dash assembly also houses the blower lube port the water box drain valve and the solution port where the wand...

Page 43: ...l pump shutoff valve turned on can result in serious component damage Before adjusting the pressure for high pressure washing operations turn off the chemical pump shutoff valve by turning the handle...

Page 44: ...tle cable fully depressed IDLE position see Figure 4 1 5 After the engine starts push the choke in and allow the truckmount to run in IDLE for 2 3 minutes to warm up 6 Pull the throttle cable to full...

Page 45: ...the chemical to flow through the chemical meter at full flow for 30 seconds c Turn the CHEMICAL PUMP valve to ON The restriction can now be removed from the vacuum inlet d While spraying solution from...

Page 46: ...SURE REGULATOR up to 1 500 psi or as indicated on the tool Operating at pressure levels higher than 600 psi with the chemical pump shutoff valve turned on can result in serious component damage Turn o...

Page 47: ...covery Tank c Spray a HydraMaster recommended spray lubricant into the BLOWER LUBE PORT for about 5 to 7 seconds while the unit is running see Figure 4 2 d Allow machine to run additional 2 to 5 minut...

Page 48: ...Operating Instructions 4 8...

Page 49: ...s provided in the Owner s Guide This log must be maintained and may be required to be furnished to HydraMaster before a warranty claim is honored It is recommended that the log be affixed to the vehic...

Page 50: ...hoses and wiring for wear and chafing Secure as needed Flush the water and chemical systems with solution of equal parts white vinegar and water Check all the nuts and bolts Tighten as needed One time...

Page 51: ...heck the recovery tank and the recovery tank filters Empty and clean as necessary Daily Wipe the truckmount down thoroughly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Ins...

Page 52: ...e of the oil seals may be damaged Do not operate the pump if the crankcase oil has become contaminated Do not rotate the drive shaft without oil in the crankcase reservoir The pump should never be run...

Page 53: ...n and delivery check valves The valve assembly usually stays together when removing If the valve comes apart use the needle nose pliers or reverse pliers to remove the remaining parts 4 Inspect each s...

Page 54: ...king Maintenance 1 Remove the manifold as previously described It is possible that the seal and brass retainer ring assembly will stay on the piston or will remain in the manifold when removing it 2 C...

Page 55: ...e if necessary Plunger Re assembly 1 Generously grease the piston guide Replace the O ring making sure it does not twist or roll 2 Slide the lower washer and ceramic bushing onto the piston guide 3 Pl...

Page 56: ...pen to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the recovery tank free of foam The tank is protected from overflowing by a float kill...

Page 57: ...g the recirculation kit P N 000 078 058 start with an empty water box 1 Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that t...

Page 58: ...ch a section of solution hose to the outgoing solution fitting on the front of the machine Attach the opposite end to the recirculation fitting If more sections of hose are to be freeze guarded attach...

Page 59: ...to the front of the truckmount 3 Start the truckmount 4 Spray the solution through the hoses and wands into a sealable container until all signs of antifreeze are gone Freeze Protection of the Pump In...

Page 60: ...right cover of the machine to gain access to the tensioning screw 4 Adjust the tension of the belt by turning the 4 long screw P N 000 143 376 5 After the proper belt tension is achieved tighten the...

Page 61: ...eaning temperature The heat necessary to do this is provided by both the engine and blower exhausts The heated water finally travels to the high pressure manifold The high pressure manifold houses bot...

Page 62: ...Water and Chemical System 6 2 Figure 6 1 Flow Diagram View 1 of 3 000 179 038 Rev C...

Page 63: ...6 3 Water and Chemical System Figure 6 2 Flow Diagram View 2 of 3 000 179 038 Rev C...

Page 64: ...Water and Chemical System 6 4 Figure 6 3 Flow Diagram View 3 of 3 000 179 038 Rev C...

Page 65: ...ormation Electrical Schematic Wiring Diagram The Boxxer 318HP electrical system operates on 12 V DC which is provided by the battery Battery levels are maintained by a 20 Amp alternator that is built...

Page 66: ...UTDOWN PS 1 STARTER SOLENOID VOLT REG SHUTDOWN 12V BATTERY ST SOLENOID SOL 1 CARB FU 2 TS 1 P1 2 25A SWITCH OFF HIGH TEMP SWITCH FS 2 FS 1 SW 3 STATOR SOLENOID HI 1 SW 1 WATER FLOAT FLOAT SWITCH SW 4...

Page 67: ...A 14 BRN TO LOW WATER ENGINE STOP FS1 18 GRN WHT TO CARB SOLENOID V 1 16 GA 01 RED J 7 ALL WIRES ARE 18 GAUGE UNLESS OTHERWISE STATED TO ENGINE GROUND 17 WHT ORG 31 GRN J 8 P 8 24 PNK 20 BLK WHT 38 BL...

Page 68: ...6 TB1 RECOVERY TANK WATER BOX SOL 1 FS 2 BIO FLOAT SWITCH STARTER STARTER CARB ENGINE ST 39 WHT 14 GA 35 ORG TO IGNITION SW 1 5 16 GA 32 WHT GRN 23 PNK WHT P 2 J 5 HARNESS WHT HARNESS RED WHT BLK BLK...

Page 69: ...8 1 Troubleshooting 8 Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure System Vacuum System...

Page 70: ...enoid is operable refer to a qualified service technician to test the thermostat 2 0 Unable to achieve normal cleaning solution temperature Possible Cause Solution 2 1 Temperature control knob is turn...

Page 71: ...lace as necessary 2 0 Chemical flow is unstable or low Possible Cause Solution 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as nece...

Page 72: ...ctrical system for worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshoot...

Page 73: ...but will not start there is spark To check for spark refer to engine manual Possible Cause Solution 3 1 Fuel is not reaching the carburetor Test for power to the fuel pump Refer to Electrical Section...

Page 74: ...plugs Clean or replace as necessary 5 2 The spark plug wire s are faulty Inspect the wires and connectors for damage or loose connections Repair or replace as necessary 5 3 Inadequate fuel supply to...

Page 75: ...necessary 1 2 Worn seals or valves in the pump Test the pump output volume directly from the pump at normal running rpm If the volume is below the manufacturer s specifications replace the seals and i...

Page 76: ...and fittings for cuts breaks cracks etc Repair as necessary 4 2 The check valve s in the pump are faulty Remove each valve and inspect for correct operation See the Machine Maintenance Section 5 0 Wat...

Page 77: ...t Carefully check all the vacuum hoses for a cut or break Check the recovery tank lid gasket Make sure the recovery tank drain valve is fully closed 2 2 The vacuum blower is turning too slowly Check t...

Page 78: ...ry carefully use pipe wrench on the outer diameter of the pulley on the coupler to attempt to free lobes of the blower Do not use a wrench directly on the blower shaft If unable to free up the blower...

Page 79: ...part number including dashes into the Find window and press the Enter key Console Assembly Parts List 9 9 Frame Assembly Parts List 9 12 Engine Assembly Parts List 9 15 Blower Assembly Parts List 9 17...

Page 80: ...sealants thread lockers adhesive primer anti seize and lubricant specifications that are used in the construction of HydraMaster equipment Refer to Figure 9 1 to identify those substances such as A1...

Page 81: ...9 3 Assemblies and Parts Lists Figure 9 2 Console Assembly View 1 of 6 610 050 736 Rev B...

Page 82: ...Assemblies and Parts Lists 9 4 Figure 9 3 Console Assembly View 2 of 6 610 050 736 Rev B...

Page 83: ...9 5 Assemblies and Parts Lists Figure 9 4 Console Assembly View 3 of 6 610 050 736 Rev B...

Page 84: ...Assemblies and Parts Lists 9 6 Figure 9 5 Console Assembly View 4 of 6 610 050 736 Rev B...

Page 85: ...9 7 Assemblies and Parts Lists Figure 9 6 Console Assembly View 5 of 6 610 050 736 Rev B...

Page 86: ...Assemblies and Parts Lists 9 8 Figure 9 7 Console Assembly View 6 of 6 610 050 736 Rev B...

Page 87: ...4 000 068 1040 Hose 3 8 I D Rubber X 9 Lg Tee to Thermal Valve 1 25 000 068 1039 Hose 3 8 I D Rubber X 31 Lg Chemical Prime to Tee 1 Item Part Number Description Qty 26 000 068 1041 Hose 3 8 I D Rubbe...

Page 88: ...Assemblies and Parts Lists 9 10 Figure 9 8 Frame Assembly View 1 of 2 610 001 729 Rev E P N 000 081 327 available only as part of label set P N 000 081 039...

Page 89: ...9 11 Assemblies and Parts Lists Figure 9 9 Frame Assembly View 2 of 2 610 001 729 Rev E P N 000 081 327 available only as part of label set P N 000 081 039...

Page 90: ...033 067 Clamp 2 Cushion Loop 2 8 000 055 195 Frame Complete Coated 1 9 000 056 006 Fuse Holder In Line Weatherproof 2 Item Part Number Description Qty Item Part Number Description Qty 10 000 056 011 F...

Page 91: ...9 13 Assemblies and Parts Lists Figure 9 10 Engine Assembly Part 1 of 2 610 004 724 Rev F...

Page 92: ...Assemblies and Parts Lists 9 14 Figure 9 11 Engine Assembly Part 2 of 2 610 004 724 Rev F...

Page 93: ...1 10 000 068 157 Hose 1 4 Fuel Low Perm Non Fuel Injected Only 1 11 000 068 979 Hose 1 4 I D Fuel Low Perm X 120 Lg 1 12 000 131 139 Insulation 1 Hi Temp Alum Sleeve X 60 Lg 1 13 000 077 010 Key 1 4...

Page 94: ...Assemblies and Parts Lists 9 16 Figure 9 12 Blower Assembly View 1 of 2 610 002 725 Rev G See Figure 9 1 for adhesive sealant information...

Page 95: ...8 NPT X 1 4 FPT 2 5 000 033 057 Clamp 1 Cushion Loop 2 6 000 052 085 Elbow 1 4 NPT Street 2 7 000 068 794 Hose Assembly 3 8 I D 1 8 000 068 794 Hose Assembly 3 8 I D 1 9 000 052 106 Insert 1 8 NPT X...

Page 96: ...Assemblies and Parts Lists 9 18 Figure 9 14 Pump Assembly View 1 of 2 610 007 731 Rev C...

Page 97: ...26 1 8 NPT X 3 8 Barb 1 9 000 052 129 Insert 812 1 2NPT X 3 4 Hose 1 10 000 094 038 Nut 5 16 18UNC Nylock 2 11 000 097 057 O Ring Adapter Chemical Pump 1 12 000 097 002 O Ring 0 551 I D X 0 070 Wall...

Page 98: ...A3 By Pass Valve Assembly Parts List 1 000 052 023 Tee 3 8 NPT Male Street 1 2 000 052 074 Nipple 3 8 NPT Hex 1 3 000 052 086 Elbow 3 8 NPT Street 1 4 000 052 105 Insert 68 3 8 NPT X 1 2 Barb 2 5 000...

Page 99: ...9 21 Assemblies and Parts Lists Figure 9 17 Heat Exchanger Assembly 610 005 731 Rev B...

Page 100: ...52 113 Cross 3 8 FPT 1 7 000 038 066 Heat Exchanger 4 Row 1 8 000 068 122 Hose 2 5 I D Silicone X 14 5 Lg 1 Item Part Number Description Qty Item Part Number Description Qty 9 000 052 528 Nipple 3 8 M...

Page 101: ...r Assembly Parts List Figure 9 18 Silencer Assembly 610 021 724 Rev B 1 000 033 012 Clamp Size 44 Hose 4 2 000 068 104 Hose 2 5 I D X 2 5 Lg 2 3 000 093 108 Silencer 2 5 O D Inlet Outlet Coated 1 Item...

Page 102: ...Assemblies and Parts Lists 9 24 Figure 9 19 Water Box Assembly 610 010 725 Rev G...

Page 103: ...T X 1 2 Barb 1 10 000 052 056 Insert 68 GFBN 1 11 000 052 662 Nipple 3 8 NPT X 1 4 M SAE 1 12 000 094 097 Nut 1 14UNS Brass 4 13 000 097 041 O Ring 1 2 Bulk Head 2 14 000 143 017 1 Screw 3 8 16UNC X 0...

Page 104: ...alve Assembly 000 169 235 Rev B 1 000 005 013 Float 4 X 5 Poly 1 2 000 052 104 Insert 66 3 8 NPT X 3 8 Barb 1 3 000 117 031 Rod 4 5 Valve Stem 1 4 000 169 237 Valve Body Inlet 1 Float Valve Assembly P...

Page 105: ...9 27 Assemblies and Parts Lists Figure 9 21 Dash Assembly View 1 of 2 610 018 736 Rev A...

Page 106: ...Assemblies and Parts Lists 9 28 Figure 9 22 Dash Assembly View 2 of 2 610 018 736 Rev A See Figure 9 1 for adhesive sealant information...

Page 107: ...Nylock 4 25 000 094 098 Nut 7 16 24UNF 2 Way Metering Valve 1 26 000 100 310 Panel Dash Steel Coated 1 27 000 100 349 Panel Grill Coated 1 28 000 052 051 Quick Connect 440 Female w EPDM O Ring 1 29 00...

Page 108: ...ial Check Valve 1 3 000 106 180 Cap Differential Check Valve 1 4 000 097 056 O Ring Check Valve Plug 1 5 000 097 054 O Ring Chemical Pump Valve 1 6 000 148 012 Seat Differential Check Valve 1 7 000 15...

Page 109: ...3 000 052 153 Housing Stabilizer Nozzle 2 4 000 052 530 Nipple 1 4 SAE X 1 8 NPT 1 5 000 052 586 Nipple 1 8 FPT X 1 4 SAE 2 6 000 052 582 Nipple Tee Jet Style Collar X 1 8 NPT 2 7 000 094 028 Nut Bras...

Page 110: ...Square Z P 1 3 000 094 009 Nut 1 4 20UNC Nylock 1 4 000 109 093 Pulley 3 A Sect Ball Bearing Assembly 1 5 000 143 041 Screw 1 2 13UNC X 2 25 Lg HHC 1 Item Part Number Description Qty Item Part Number...

Page 111: ...ket Half Donut 1 6 000 057 209 Gasket 2 5 X 3 5 BCD 1 7 000 094 081 Nut 5 16 18UNC Hex 2 Way Locking 6 8 000 143 001 Screw 1 4 20UNC X 3 4 Lg Hex Head 4 9 000 143 124 Screw 5 16 18UNC X 1 75 Lg Hex He...

Page 112: ...Assemblies and Parts Lists 9 34 Figure 9 27 65 Gallon Universal Recovery Tank URT Assembly 610 003 729 Rev B DETAIL VIEW A 29...

Page 113: ...T Hex 1 20 000 094 113 Nut 1 4 20UNC Neoprene Wellnut 4 21 000 094 009 Nut 1 4 20UNC Nylock 8 Item Part Number Description Qty Item Part Number Description Qty 22 000 094 101 Nut 3 8 16 UNC Hex Jam 1...

Page 114: ...Assemblies and Parts Lists 9 36 Figure 9 28 Dura Flow APO Assembly 000 079 099 Rev D See Figure 9 1 for adhesive sealant information...

Page 115: ...1 Knob Handle 2 17 000 091 043 Motor Assembly APO 1 Item Part Number Description Qty Item Part Number Description Qty 18 000 094 113 Nut 1 4 20UNC Neoprene Wellnut 8 19 000 094 027 Nut 10 24UNC Hex 1...

Page 116: ...APO Pump Assembly 000 111 169 Rev D Dura Flow APO Pump Assembly Parts List Item Part Number Description Qty 1 000 092 010 Mount APO Pump Head Coated 1 2 000 105 696 Plate S S APO Inner Wear 1 3 000 10...

Page 117: ...Lg Heat Exchanger Solution Out 000 068 888 Hose 3 16 I D Teflon X 24 Lg Heat Exchanger Orifice Assembly 000 068 968 Hose 1 2 I D Rubber X 56 Lg Pump Water Box 000 068 969 Hose 1 2 I D Rubber X 69 Lg...

Page 118: ...Assemblies and Parts Lists 9 40...

Page 119: ...orrect the problem with your truckmount make arrangements with your distributor to either perform the repairs or ship the parts to you We shall always endeavor to be fair in our evaluation of your war...

Page 120: ...How to Order Parts 10 2...

Page 121: ...utomatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at recommended i...

Page 122: ...eezing HARD WATER DEPOSITS Failure to use or maintain a water softening system or a properly installed magnetic type descaler whichever might be necessary with machines operating in designated Hard Wa...

Page 123: ...NTY BY A DEALER DISTRIBUTOR OF HYDRAMASTER ARE THE SOLE RESPONSIBILITY OF THE DEALER DISTRIBUTOR HydraMaster will pay all freight and transportation charges within the United States via normal ground...

Page 124: ...Warranty Information 11 4...

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