Hydralok H25ECO-QC User Manual Download Page 12

 

Machines manufactured at Hydralok, Bristol, UK 

Machine enquiries, sales, after sales service : 

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster 

Tel :  (0)121 550 1115  / 

[email protected]

 

 

Page.12 

DIE CHART 

 
 

Die No  Range (mm)  Length 

Ferrule Dia Max  Die No  Range (mm)  Length 

Ferrule dia Max 

*06 

06.0 - 07.9 

40.00 

18.00 

*26 

26.0 - 29.9 

50.00 

38.00 

*08 

08.0 - 09.9 

40.00 

20.00 

28 

28.0 - 33.9 

50.00 

40.00 

*10 

10.0 - 12.9 

40.00 

22.00 

*30 

30.0 - 33.9 

60.00 

42.00 

*13 

13.0 - 15.9 

40.00 

25.00 

34 

34.0 - 39.9 

70.00 

46.00 

16 

16.0 - 18.9 

40.00 

28.00 

40 

40.0 - 45.9 

70.00 

52.00 

*19 

19.0 - 21.9 

40.00 

31.00 

*46 

46.0 - 51.9 

75.00 

58.00 

22 

22.0 - 25.9 

50.00 

34.00 

*52 

52.0 - 57.9 

75.00 

64.00 

*These dies not supplied as standard 

MAINTENANCE AND SERVICE. 

 

A monthly check on the oil level should be carried out, more often for machines in regular 
use. 
 
The sliding surfaces of the head must be regularly lubricated with a molybdenum disulphide 
based spray. A light spray of the surfaces each day should be sufficient but for machines 
operating continuously or in hot climates it may require more frequent applications. 
 
At yearly intervals it is recommended to re-calibrate the swaging head. Calibration 
instructions enclosed. 
 
A full service and calibration service is available from the manufacturer or authorized 
distributor. 

CALIBRATION INSTRUCTIONS 

 
1.  Complete a swaging assembly within the range of an appropriate die set.  
 
2.  Measure the finished assembly and from that size subtract the die size. 
 
3.  Using the figure arrived at from (2), check the calibrator reading. 
 
4.  If the calibrator requires adjustment loosen the retaining screw (item 3, fig 3)  
 
5.  Retain the knob (item1, fig 3) and rotate the adjusting ring (item 4, fig 3) using the 

retaining screw key as a lever. 

 
6.  When the correct figure is reached re-tighten the retaining screw. 
 
7.  Set the calibrator to a new setting and produce a swaged assembly.  
 
8.  Check the finished swage size. (If incorrect repeat the calibration operation) 

Summary of Contents for H25ECO-QC

Page 1: ...anufactured at Hydralok Bristol UK Machine enquiries sales after sales service Interpump Hydraulics UK Ltd t a IMM Hydraulics UK Kidderminster Tel 0 121 550 1115 sales immhydraulics co uk USER MANUAL...

Page 2: ...WARRANTY CONDITIONS 3 EC DECLARATION OF CONFORMITY 4 SAFETY REGULATIONS 5 TECHNICAL DIMENSIONAL DATA 6 HANDLING TRANSPORT 6 ELECTRICAL INSTALLATION 6 PRELIMINARY CHECKS 6 LIGHTING 6 ROUTINE MAINTENAN...

Page 3: ...th shipping charges pre paid We will return items machines with carriage forward We are unable to accept items machines returned to us unless carriage charges have been paid 4 This warranty covers the...

Page 4: ...at Hydralok Bristol UK Machine enquiries sales after sales service Interpump Hydraulics UK Ltd t a IMM Hydraulics UK Kidderminster Tel 0 121 550 1115 sales immhydraulics co uk Page 4 EC DECLARATION O...

Page 5: ...may cause injury Do not touch any moving parts 3 CAUTION It is absolutely essential that all working operations are carried out by one operator only 4 This manual must be provided for the machine oper...

Page 6: ...ctrical installation must be carried out by a qualified electrician Check that your electrical installation is compatible with the motor requirements and specification supplied with the swaging machin...

Page 7: ...immhydraulics co uk Page 7 ROUTINE MAINTENANCE Ensure that moving parts are always lightly greased Where applicable check periodically that the limit switches and emergency controls are in good workin...

Page 8: ...die set using the die chart and the manufacturers recommended finished swage size Fit the dies into the swaging head as illustrated in Fig 2 Set the calibration unit to the required setting To determ...

Page 9: ...spring back energy trapped and released by the rubber and metal after swaging make occur especially with very large hose and fitting assemblies Switch off machine when not in use using the latching em...

Page 10: ...the die tool off 9 Replace die tool back into its holder 10 You are now ready to complete a swage Note Quick change tool must be removed from dies BEFORE dies are opened Removing dies from the machine...

Page 11: ...es immhydraulics co uk Page 11 DIE FITTING INSTRUCTIONS Dies are inserted from the front of the swaging head The die holders have a T slot with a spring loaded ball bearing to retain the dies Ensure t...

Page 12: ...ted with a molybdenum disulphide based spray A light spray of the surfaces each day should be sufficient but for machines operating continuously or in hot climates it may require more frequent applica...

Page 13: ...r sales service Interpump Hydraulics UK Ltd t a IMM Hydraulics UK Kidderminster Tel 0 121 550 1115 sales immhydraulics co uk Page 13 SPARE PARTS Item Part Number Description 9 10 11 12 13 14 300 078 s...

Page 14: ...ufactured at Hydralok Bristol UK Machine enquiries sales after sales service Interpump Hydraulics UK Ltd t a IMM Hydraulics UK Kidderminster Tel 0 121 550 1115 sales immhydraulics co uk Page 14 ELECTR...

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