Hydrafeed MSV 80 Page 152 Operation Manual Download

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149

9. Appendix : Electronic Controller

9.2 output List

Code Description

Servo position mode : F.W (CH0)

Servo position mode : B.W (CH0)

Servo position mode : F.W (CH1)

Servo position mode : B.W (CH1)

Servo torque clear DI6(PC)

Servo control change DI8(LOP)

Servo torque mode :F.W DI4(ST2 )

Servo torque mode :B.W DI3(ST1)

Servo reset DI5(RES)

Servo E.M.G stop DI7(EMG)

YA Loading

YB Loading

down

Loading high speed

Loading medium speed

Y300

Loading low speed

Y301 Inverter

alarm

Y302 Working

light

Y303

M code finish ( Optional)

Y304 Barfeeder

alarm

Y305

M code finish

Y306

End of bar

Y307

Barfeeder auto mode

Summary of Contents for MSV 80

Page 1: ...azine Barfeed MSV 80 Operation Manual 2017 12 V12 0 SDH Hydrafeed Ltd Talgarth House Bond Avenue Mount Farm Milton Keynes MK1 1JD Tel 01908 376331 Email info hydrafeed co uk Fax 01908 647843 www hydrafeed co uk ...

Page 2: ...on Panel 13 2 1 Power On and First Screen 13 2 2 Select Manual Auto mode 14 2 3 Manual operation 15 2 4 Auto cycle 16 3 User Setup 22 3 1 User Setup Introduction 22 3 2 BAR TYPE Diameter 24 3 2 1 Bar Type 24 3 2 2 Bar diameter Setting 25 3 2 3 Material Selection 25 3 2 4 Push torque Adjustment 26 3 3 Component Length 27 3 4 Position Setup 28 3 4 1 End of Bar Position 28 3 4 1 1 Spindle length Setu...

Page 3: ...tup 93 4 8 Bar end then Turret comes to new bar loading position function setup 93 4 9 Cover Sliding rail operation function setup 100 4 10 Servo motor speed value setting 100 4 11 Demo function 110 4 12 Sensor position setting 110 4 13 Chuck type Selection 114 4 14 Shaft Load space setting 115 4 15 Maintenance 116 4 16 Pulse Output Selection 117 4 17 Back Stop option 118 4 18 Thickness of shaft l...

Page 4: ...blown fuses of the same size and type as originally furnished Remove any loose parts or tools left on machine or in the work area before operating the machine Before pressing the cycle start button be sure that proper functions are programmed and that all controls are set in the desired modes Do not exceed the rated capacity of machine Use feed tube liners in the spindle of the lathe when using ba...

Page 5: ...rane hoist cables 1 5 Accessories Supplied The various accessories required for the operation and maintenance of the MSV80 are supplied with each barfeeder These accessories are packed in the crate a Electrical connection cabinet key b Additional Pushrod c Interface Connection Cable 1 6 Preparations for installing the barfeeder To ensure a correct installation and a rapid start up 1 6 1 The assemb...

Page 6: ...he corners of the lathe 1 7 Mounting Anchoring and Alignment Caution The alignment of the barfeeder relative to the machine tool is the most important operation of the installation and must be carried out with extreme care The amount of time taken for the alignment procedure is unimportant when compared with the problems which may be occurred on the machine or barfeeder 1 7 1 Preparation for the A...

Page 7: ...on of the barfeeder is needed for any spindle service unlock the locking system by sliding the locking pin through its slot as shown on the Figure 5 Retracting The Barfeeder F1 Unlock the locking device now it is possible for barfeeder to slide back Figure 5 F2 1 10 Material Rack Height and Diameter Adjustment Depending on the shape and diameter of the bar to be used the height and the angle of ma...

Page 8: ...5 pusher maximum extension length Figure 1 Floor Plan ...

Page 9: ...6 Figure 2 Assembly Plan ...

Page 10: ...7 Figure 3 Manual Adjustments ...

Page 11: ...8 Figure 4 Changing Pushrod Piston ...

Page 12: ...9 Figure 5 Retracting The Barfeeder ...

Page 13: ...10 Figure 6 Transportation by forklift truck ...

Page 14: ...11 Figure 7 Transportation by crane hoist cables ...

Page 15: ...12 Figure 8 Greasing the Ball screw ...

Page 16: ...13 2 Operation Panel 2 Operation Panel 2 1 Power On and First Screen Main switch ON Touch on home symbol and see main menu MAIN SWITCH 1 NEXT SCREEN ...

Page 17: ... Possible to enter parameters alarm history and plc I O screen Don t select manual mode and don t enter parameters screen if CNC and bar feeder are running in auto mode it can be dangerous Select auto mode and see that is impossible to use manual mode Possible to enter parameters alarm history and plc I O screen ...

Page 18: ... manual Touch on up button screen Loading mechanism moves up until centring active bar diameter Touch on down button Touch on forward button Loading mechanism moves down until down limit If the loading mechanism is up flag moves although pushrod moves until forward limit ...

Page 19: ...hrod and flag must be at reference position And you also want to move pushrod or flag loading mechanism must be at up position or down position And you can see all motions on the screen 2 4 Auto cycle Bar feeder is running in auto mode See the number of cut down pieces at bottom right See the number of pieces that will be cut down at centre You can see all the motions on the screen Touch on symbol...

Page 20: ...17 2 Operation Panel ...

Page 21: ...18 2 Operation Panel ...

Page 22: ...mp to main menu 1 If you want to reset piece counter you can touch on number and write 0 value 2 2 If you want to stop auto cycle touch auto cycle button 2 seconds while bar feeder runs in auto cycle Questioning screen will appear See next page ...

Page 23: ...t middle of the screen Before the movement of bar feeder completed you can touch the auto cycle button back to the questioning screen and make you new selection If you select 1 NO stop now sign disappear bar feeder will continue operating Stop now sign disappear bar feeder return to normal operation When bar feeder stops please see this screen ...

Page 24: ...w bar feeder stop completely appear and send bar feeder alarm signal 1 bar only show at middle of the screen Before completion of the bar you can touch the auto cycle button to go to back to the Questioning screen and make you new selection If you select 1 NO 1 bar only sign disappear bar feeder will continue operating 1 bar only sign disappear bar feeder return to normal operation ...

Page 25: ...ithout turret 3 Multiple fed components 4 Feeding against moving turret 1 End of bar position 2 Part off Position 3 pushrod retract position 4 Material selection 5 Push torque adjustment 1 Bar type 2 Bar diameter 3 The number of times for trying push new profile bar pass through the chuck 2 Component length 5 Back stop 6 Shaft load 7 Chucking mode ...

Page 26: ...enter line correction 10 Other 9 Barfeed Programs 2 Eject remnant 3 Part counter 4 BAR LENGTH MAX setting 5 Hexagonal bar timer setting 6 1st feed error correction 7 Chuck close bar check torque value setting system setup ...

Page 27: ...TYPE Diameter 5 basic setting to be set You can select material type on 1 Bar type If select hexagonal bar hexagonal bar setting require as below If select hexagonal bar You must 1 Write the numbers of time for trying 2 Part off with turret 3 Eject remnant by pushrod ...

Page 28: ...diameter Setting 3 2 3 Material Selection 1 Touch onφ numeric 2 Seems a numerical display 3 Write bar diameter and press ENT NOTE Setting rang 5mm 80mm You can choose material type torque varies in different density of material ...

Page 29: ...26 3 User Setup 3 2 4 Push torque Adjustment Touch on up button Every touch adds one percent to torque value Touch on down button Every touch minus one percent from torque value ...

Page 30: ...27 3 User Setup 3 3 Component Length Touch on W numeric Seems a numerical display Write W length and press ENT W Component cutter length cutter component ...

Page 31: ...User Setup 3 4 Position Setup 3 4 1 End of Bar Position Select Position setup 3 basic setting to be set Select 1 End of bar Position 2 setting to be set 2 setting to be set 1 Spindle length 2 Clamping length ...

Page 32: ... Touch on S numeric Seems a numerical display If present position 1200 mm Write S length 1200 and press ENT S Distance between the front of pushrod and the rear of chuck Measure the clamping length of the chuck Touch on C numeric Seems a numerical display If distance 50 mm Write C length 50 and press ENT C Distance between the front of chuck jaws and the rear of chuck ...

Page 33: ...tion 1 Set loading with turret or without turret 2 set loading position You can choose loading with turret or without turret Note 1 Loading a profile bar must loading with turret 2 If S C Value is greater than the F Value you can only select loading without turret ...

Page 34: ...nt position value Touch on F numeric Seems a numerical display If present position 1500 mm Write F length 1500 and press ENT F Distance between the front of pushrod and the loading position Note Any different loading position for a new bar Value F must be changed As follow ...

Page 35: ...t position Two retract positions to be set 1 Retract length 2 Fixed retract position Touch on A numeric Seems a numerical display Write A length and press ENT retract length A During operation of CNC to avoid the damage of pushrod with the direct contact to the bar Note min setting 10 mm ...

Page 36: ...use the direct contact with the spindle liner to avoid the damage during operation push rod has to retract to a fixed position to avoid the contact Push the pushrod to the position that is not contacted with the spindle than see present position value Touch on B numeric Seems a numerical display If present position 1100 mm Write B length 1100 and press ENT ...

Page 37: ...ding type A If CNC is double spindle lathe selected on 4 5 Lathe selection A Two setup appear 1 Sub spindle pull 2 Barfeeding with without turret B If CNC is single spindle lathe selected on 4 5 Lathe selection B One setup appear 1 Barfeeding with without turret A B ...

Page 38: ...35 3 User Setup 3 5 1 Sub spindle Pull Select Sub spindle pull ...

Page 39: ... bar to position 2 chuck close cutting 2 M98 Pxx go to sub program M99 return Part off without turret Pxx Sub program Chuck open M code Chuck close Part off M99 go to main program Part off with turret Pxx Sub program Chuck open M code W 100 Turret come to loading position M code Chuck close Part off M99 go to main program For Sub spindle pulling function The M code of lathe main program is for the...

Page 40: ...37 3 User Setup ...

Page 41: ...t Turret 1 Feed to Turret OR Select Barfeeding with without turret Select 1 Barfeeding with without turret You can choose Feed to turret or Feed to position Select Feed to turret You can select to Single fed components or Multiple fed components ...

Page 42: ...ser Setup A Single fed components B Multiple fed components If select Single fed components every feeding length according to length set in 3 3 If select Multiple fed components Set as below Setting Completed ...

Page 43: ...utting 2 Turret come to position 3 40mm position Chuck open M code feed command Chuck close Cutting 3 Turret come to position 4 10mm position Chuck open M code feed command Chuck close Cutting 4 M98 Pxx go to sub program M99 return Pxx Sub program Chuck open M code optional bar change W 100 Turret come to loading position M code optionan bar change Chuck close Part off M99 go to main program Pxx S...

Page 44: ...41 3 User Setup ...

Page 45: ...42 3 User Setup ...

Page 46: ...e Chuck open Sub spindle go to correct position Sub spindele Chuck close clamping the bar Chuck open sub spindele pull bar to position 2 80mm position M code feed command Chuck close cutting 2 Pxx Sub program Chuck open M code optionan bar change W 100 Turret come to loading position M code optionan bar change Chuck close Part off M99 go to main program Pxx Sub program Chuck open M code feed comma...

Page 47: ...44 3 User Setup ...

Page 48: ...45 3 User Setup ...

Page 49: ...46 3 User Setup ...

Page 50: ...the parameter Too long Too short when step 7 finish 1 Feeding length W the parameter of Too long 2 Feeding length W the parameter of Too short 3 When above situation occurs alarm Too long Too short will be triggered at step 8 C Feeding Against Moving Turret function ...

Page 51: ...open and M code barfeeder push bar to stop when material at stop chuck close lathe start machining 2 EOB End of bar position S value spindle length W value Component length 3 IF Pushrod push the bar over than S value alarm 39 will appear End of bar position setting too long ...

Page 52: ...49 3 User Setup 2 Feed to Position If select feed to position every feeding length according to length set in 3 3 ...

Page 53: ...stock front loading working by individually manual operation For Back stop function you can choose CNC chuck signal or barfeeder foot switch optional part to control the Pushrod forward and Backward Select Back stop Select system setup item 16 Back stop option ...

Page 54: ...hrod to the turret position than see present position value Touch on P numeric Seems a numerical display If present position 1200 mm Write P length 1200 and press ENT P Distance between the front of pushrod and the turret position ...

Page 55: ...52 3 User Setup Select Back stop ...

Page 56: ...53 3 User Setup Auto back stop position P ...

Page 57: ... of shaft load you are able to load bar down to minimum 100mm Before using this function you need to enter system setup item 13 shaft loading space setting to set the E value that is space between CNC and Barfeeder Select system setup item 13 shaft loading space setting ...

Page 58: ...55 3 User Setup If bar length E value shaft loading space If bar length E value shaft loading space ...

Page 59: ...hucking mode 4 If chuck mode function is on pushrod is not in reference position will appear 30 pushrod not in reference position let pushrod back to reference position 30 will disappear 5 If chuck mode function is on Cover is open will appear 31 Cover is open Close the cover 31 will disappear 6 If chuck mode function is on Sliding rail is unlocked will appear 33 Sliding rail is unlocked Move the ...

Page 60: ... Center line correction Select Center line correction When you loading mechanism moves up until centring active bar diameter you may use the Center line correction to compensate the error happen on the loading up position ...

Page 61: ...Programs 3 10 1 Ways To search DATA Address 1 By up and down button To save or call JOB setting data press Barfeed Programs Touch up button Data address indicate from 00 to 599 Touch down button Data address indicate from 599 to 00 ...

Page 62: ...59 3 User Setup 2 By inserting DATA number Touch on DATA numeric Seems a numerical display To call DATA 599 Write DATA 599 and press ENT ...

Page 63: ...60 3 User Setup 3 10 2 To Save MMI Data to DATA 01 Step 1 Touch up button Step 2 Touch save button Step 3 Touch on YES button to save Note if touch on NO or NEXT button will jump back to last screen ...

Page 64: ...ram numeric Seems a numerical display If CNC program number is 000089010 Write 000089010 and press ENT Step 5 Touch on OK button Note If touch on cancel or NEXT button will jump back to last screen but data remain unchanged Setting Completed ...

Page 65: ...62 3 User Setup Touch on Detail button to review all setting data ...

Page 66: ...63 3 User Setup OR ...

Page 67: ...1 Touch up or down button to DATA 10 or 2 Touch on DATA numeric to insert 10 1 Counter check and confirm the CNC program number is correct 2 Touch on transfer button Touch on YES button to transfer Note If touch on NO or NEXT button will jump back to last screen ...

Page 68: ...65 3 User Setup Setting Completed ...

Page 69: ... 3 10 4 To Reset DATA 10 1 Touch up or down button to DATA 10 or 2 Touch on DATA numeric to insert 10 Touch on Reset button Touch on YES button to reset NOTE if touch on NO or NEXT button will jump back to last screen ...

Page 70: ...67 3 User Setup Setting Completed Touch on HOME symbol will jump to main screen ...

Page 71: ... turret Eject remnant by New Bar under the conditions as below 1 Round Bar on 3 2 1 2 Single fed components on 3 5 2 3 Turret comes to loading position function must be under M code finish signal on 4 8 4 To choose new bar waiting position go to system set up Eject remnant by new bar option 1 Loading new bar and wait 2 Loading new bar to material sensor and wait ...

Page 72: ...69 3 User Setup 1 Eject new bar without Turret ...

Page 73: ...70 3 User Setup 2 Eject new bar with Turret ...

Page 74: ...71 3 User Setup EJecting remnant by new bar you can choose 1 loading new bar and wait 2 loading new bar to material sensor and wait ...

Page 75: ...d set maximum Components value Setting range 0 pcs to 999999 pcs If you select piece counter and set maximum Components value when the barfeeder counter value reaching to setting value then barfeeder will stop completely and appear alarm 13 bar feeder reached part counter Max setting value ...

Page 76: ...set maximum Components value and select Stop at bar change When the barfeeder counter value reaching to setting value after feeding the complete bar bar feeder will stop completely and appear alarm 13 bar feeder reached part counter Max setting value ...

Page 77: ...w bar Slow speed L MAX The longest bar placed on the bar rack the purpose to reduce the bar change time MSV80 1 2M L MAX Setting range 300mm to 1250mm MSV80 1 5M L MAX Setting range 300mm to 1550mm MSV80 1 8M L MAX Setting range 300mm to 1850mm Note All bars must place against to the front side of the bar rack ...

Page 78: ...75 3 User Setup 3 11 5 Hexagonal bar Time setting Select 5 Hexagonal bar time setting Time delay before pushrod retract if the bar not passing through the chuck Setting range 0 5 5 sec ...

Page 79: ...ed error correction Select 6 1st feed error correction When you select 1 chuck close bar check 2 Feed to position you may use the 1st feed error correction to compensate the error happen on the 1st feed after chuck close bar check ...

Page 80: ...e setting Select 7 Chuck close bar check torque value setting To prevent bending on small diameter bar stock during bar check you may reduce the pushing pressure by reducing the torque value setting ranges 200 1000 2 3 11 7kg Factory setting data 1000 11 7kg ...

Page 81: ...78 4 System Setup 4 System Setup Touch on NEXT and jump to system setup Touch on system setup and jump to password screen If you write correct password that will jump to system setup area ...

Page 82: ...riage position setup 4 Lathe selection 5 Chuck open close bar check function setup 6 Time delay for chuck close then pushrod retract setup 7 Bar end then turret comes to part off position function setup 8 Cover operation function setup 9 Servo motor speed value setting 10 DEMO function 11 Sensor position setting 13 Shaft loading space setting 15 Pulse output selection 12 Chuck type selection 14 Ma...

Page 83: ...80 4 System Setup 4 2 Interface Signals Selection 4 2 1 Bar End signal function Select 3 Bar end To select Bar end signal function please refer the flow chart as below ...

Page 84: ...81 4 System Setup ...

Page 85: ...eeder in CNC auto mode to cycle start bar feeder CNC must be in auto mode otherwise Warning symbol 07 CNC not in auto mode appear 1 Select After bar feeder ready CNC send auto mode to cycle start bar feeder CNC must be manual mode if cycle start bar feeder bar feeder in CNC auto mode Warning symbol 07A CNC in auto mode appear 2 CNC auto mode signal should send after bar feeder cycle start ...

Page 86: ... Setup 4 2 3 CNC Emergency Stop signal function 4 2 4 Interface signal Optional function selection Touch on NEXT Select 4 CNC emergency stop If you choose emergency stop you must also choose normally close or open ...

Page 87: ...ct Bar feeder waiting CNC auto mode to continue Changing CNC auto to manual mode while bar feeder is in auto cycle 1 bar feeder will waiting CNC auto mode to continue Alarm symbol 21A CNC was in auto mode but not now Now bar feeder waiting CNC auto mode to continue 2 During bar feeder in operation changing CNC auto to manual mode bar feeder will stop completely Alarm symbol 21 CNC was in auto mode...

Page 88: ...ing M code finish feeding signal from Bar feeder Main program Chuck open M00 CNC waiting Chuck close Cutting M98 Pxx go to sub program M99 return Pxx Sub program Chuck open M00 CNC waiting Chuck close Part off M99 go to main program Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code feed command Chuck close Part of...

Page 89: ...for bar change Note To release M code feed command and M code optional by using M code finish feeding signal from Bar feeder Eject new bar without turret Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional Chuck close Part off M99 go to main program ...

Page 90: ... change Note 1 To release M code feed command by using M code finish feeding signal from Bar feeder 2 To release M code optional by using M Fin optional signal from Bar feeder Eject new bar without turret Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional Chuck close Part off M99 go to main program ...

Page 91: ...d limit than see present position value Touch on A numeric Seems a numerical display If present position 1870 mm Write A length 1870 and press ENT A Length of flag motion Touch on B numeric Seems a numerical display B Length for slow pushing Select 3 Carriage position setup ...

Page 92: ...ouch on C numeric Seems a numerical display Write C length and press ENT C Length for flag going back slowly Touch on D numeric Seems a numerical display Write B length and press ENT B Length for pushrod going back slowly ...

Page 93: ...mechanism speed Select 3 Loading position setup The screens are setting for bar diameter loading up position Don t setting For manufacturer only 2 Bar diameter loading up position setting Loading mechanism speeds setting Don t setting For manufacturer only ...

Page 94: ... 4 System Setup 4 5 Lathe selection 4 6 Chuck open close Bar check function setup Select 4 Lathe selection You can choose single or double spindle lathe Select 5 Chuck open close bar check function setup ...

Page 95: ...od check bar NO bar in spindle loading new bar YES Confirm Bar reaching Part off position M code finish Signal to CNC lathe 2 CYCLE START YES chuck open warning NO pushrod check bar NO bar in spindle ALARM YES Confirm bar feeder ready 1 Chuck open bar check 2 Chuck close bar check ...

Page 96: ...k close then pushrod go back Setting range 00 sec to 5 0 sec Select 6 Time delay for chuck close then pushrod retract setup Select 7 Bar end then turret comes to new bar loading position function setup You can choose turret come to new bar loading position by time or by M code finish signal Note By time function T1 Time for ejecting remnant T2 Time for turret to move in position ...

Page 97: ...94 4 System Setup ...

Page 98: ...uck close Cutting M98 Pxx go to sub program M99 return Pxx Sub program 1 Chuck open 2 G 04 X 5 0 T2 delay 5 0 sec 5 W 100 turret come to loading position 6 M00 CNC waiting Chuck close Part off M99 go to main program If CNC interface provided with chuck open signal only without M00 feed back signal normally By time will be used ...

Page 99: ...C waiting 7 Chuck close 8 W 100 turret come to loading position 9 Chuck open 10 M00 CNC waiting Chuck close Part off M99 go to main program Note Clamping of collet chuck without material may cause the damage of the chuck Three jaw chuck will be exceptional ...

Page 100: ... feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code feed command W 100 turret come to loading position M code feed command Chuck close Part off M99 go to main program If CNC interface provided with chuck open signal and M code signal normally By M code finish signal will be used ...

Page 101: ...feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional W 100 Turret comes to loading position M code optional Chuck close Part off M99 go to main program If CNC interface provided with 1 chuck open signal 2 M code signal 3 M code optional signal Normally By M code finish signal will be used ...

Page 102: ...command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional W 100 Turret comes to loading position M code optional Chuck close Part off M99 go to main program If CNC interface provided with 1 Chuck open signal 2 M code signal 3 M code optional signal 4 M Fin optional signal Normally By M code finish signal will be used ...

Page 103: ...ration function setup 4 10 Servo motor speed value setting Select 8 Cover Sliding rail operation function You can select to operate the barfeed Auto and manual can not operate Operate under manual mode only Select 9 Servo motor speed value setting ...

Page 104: ...tting data 400 260mm sec On measuring bar length feeding speed under position mode speed setting ranges 300 1200 30 120mm sec Factory setting data 1000 100mm sec After bar length measuring feeding fast speed under position mode Note for small diameter bar recommended speed not to be too high to avoid the impact at the entrance of spindle liner speed setting ranges 500 6000 50 600mm sec Factory set...

Page 105: ...peed setting ranges 300 2000 30 200mm sec Factory setting data 1000 100mm sec Fast speed setting for push bar to part off position position mode speed setting ranges 500 3500 50 350mm sec Factory setting data 2500 250mm sec Slow speed setting before reaching part off position position mode NOTE Part off without turret lower the speed to avoid position error speed setting ranges 300 1200 30 120mm s...

Page 106: ...eed setting for HEX bar to part off position torque mode speed setting ranges 200 1000 130 650mm sec Factory setting data 400 260mm sec Slow speed setting for HEX bar to part off position torque mode speed setting ranges 80 300 52 195mm sec Factory setting data 200 130mm sec Select 9 Pushrod feeding speed setting 1 Feed to turret speed setting 2 Feed to position speed setting ...

Page 107: ...Feed to turret speed setting Fast speed setting for pushrod to reach 20mm bar stock speed setting ranges 1000 10000 100 1000mm s ec Slow speed setting for push bar to require position speed setting ranges 300 5000 30 500mm sec Factory setting data 800 80mm sec ...

Page 108: ...105 4 System Setup Hold speed setting for push bar to turret stopper setting ranges 100 500 65 325mm sec Factory setting data 150 98mm sec ...

Page 109: ...d setting for pushrod to reach 20mm bar stock speed setting ranges 1000 7000 100 700mm sec Factory setting data 5000 500mm sec Slow speed setting to push bar to require position Note lower the speed to avoid positioning error speed setting ranges 200 1000 20 100mm sec Factory setting data 800 80mm sec ...

Page 110: ...Flag retract slow speed value setting Fast speed setting to pushrod Flag retract position mode speed setting ranges 5000 16000 500 1600mm sec Factory setting data 16000 1600mm sec Slow speed setting to pushrod Flag retract position mode speed setting ranges 1000 5000 100 500mm sec ...

Page 111: ... setting Fast speed setting for Manual mode Forward Backward torque mode speed setting ranges 200 1000 130 650mm sec Factory setting data 700 455mm sec Slow speed setting for Manual mode Forward Backward torque mode speed setting ranges 80 300 52 195mm sec Factory setting data 200 130mm sec ...

Page 112: ...ue to 0 You can set speed value speed setting ranges 5 99 0 26 5 2 kg 0 1 sec Factory setting Bar diameter 13 mm value 15 0 8 kg 0 1 sec Factory setting Bar diameter 13 mm value 50 2 6 kg 0 1 sec Factory setting Chuck close bar check value 10 0 52 kg 0 1 sec ...

Page 113: ... Demo function 4 12 Sensor position setting Select 10 DEMO function If you choose bar feeder demo function on it will start auto moving without CNC If you turn power off function will be off Select 11 Sensor position setting ...

Page 114: ...uld reset the position of measuring sensor again under SENSOR POSITION SETTING 1 Key in T Length of test bar min 300mm Ø Diameter of teat bar Ø8mm to Ø80mm 2 Press OK 1 Load the test bar on the bar rack 2 Press auto start Note If no test bar on bar rack Alarm 3 No material appear Indicate previous bar length measuring sensor position ...

Page 115: ...112 4 System Setup ...

Page 116: ...3 4 System Setup SETTING COMPLETED Setting completed than 09 picture appear New bar length measuring sensor position Remove the test bar Touch on down button Loading mechanism moves down until down limit ...

Page 117: ...k type selection In order to feed correct chuck open signal to bar feeder you may alter the signal by selecting normal or revese chuck 1 Chuck open 2 PLC I O input signal X303 ON 1 Chuck close 2 PLC I O input signal X303 ON Note To check X303 please refer 6 PLC INPUT OUTPUT SINGNAL ...

Page 118: ...ft Load space setting Before using shaft load on 3 7 you need to enter system setup item 13 shaft load space setting to set the E value that is space between CNC and Barfeeder Select system setup item 13 shaft load space setting ...

Page 119: ...000 When the barfeeder loading value reaches to the setting value the next power on you will see 12 Please Grease ball screw 1 You will have 5 times to postpone greasing ball screw After 5 times the Postpone button will disappear 2 Reset you need to grease ball screw and the setting value of loading cycle will be recalculated ...

Page 120: ...utput terminal remove Y0 to Y2 and Y1 to Y3 2 Under system setup item 14 Pulse output selection Select CH1 Y2 Y3 3 Then the Y2 Y3 can send pulse signal to servo driver and do the positioning control The PLC have 2 sets of Pulse output 1 CH0 Y0 Y1 2 CH1 Y2 Y3 Select system setup item 15 Pulse output selection ...

Page 121: ...m Setup 4 17 Back Stop option For Back stop function you can choose CNC chuck signal or barfeeder foot switch optional part to control the Push rod forward and Backward Select system setup item 16 Back stop option ...

Page 122: ...late on the feeding rollers If the thickness of plate is 2mm the loading up position is 2mm higher than central line Setting Thickness of shaft load plate 2mm and Select shaft load function the barfeed will make the loading up position still on the central line Select system setup item 17 Thickness of shaft load plate ...

Page 123: ...120 4 System Setup 4 19 Eject remnant by new option EJecting remnant by new bar please check with 3 11 2 you can choose 1 loading new bar and wait 2 loading new bar to material sensor and wait ...

Page 124: ...story 5 1 Alarm History Touch on symbol 1 Alarm history 2 Workpiece record 3 Working light Touch on lamb and see last alarm They are last 18 alarms Touch on any lamp and see any alarm ex 16th alarm Select 1 Alarm history ...

Page 125: ...122 5 History 5 2 Workpiece record Select 2 Workpiece record Feeding length history ...

Page 126: ...123 6 PLC Input Output Signal and data list 6 PLC Input Output Signal and data list Touch on symbol You can see the values of PLC inputs and output on this screen ...

Page 127: ... 1 Item 5 Gear box and Loading motor 2 Item 2 3 Ballscrew Drawing NO T24403 000X 2 You can t move the flag forward Pushing mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 1 Item2 Servo motor driving gear 2 Item3 Servo motor driven gear Drawing NO T04201 000X 3 Item12 Belt T5 20mm Drawing NO 1 5M T24203 001X 1 2M T24203 002X 3 No material Rack is...

Page 128: ...echanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 1 Item2 Servo motor driving gear 2 Item3 Servo motor driven gear Drawing NO T04201 000X 3 Item12 Belt T5 20mm Drawing NO 1 5M T24203 001X 1 2M T24203 002X 6 You can t move the loading mechanism down Loading mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism ...

Page 129: ...e bar 2 Check the spindle liner 8 You can t push the bar Pushrod can t push the bar to feeding position After part off completed you can not feed the bar to setting length W on 3 3 Check pushrod spindle and turret position 9 You can t eject the remnant Pushrod can t go forward to eject the remnant Check the chuck jaws or spindle ...

Page 130: ... go backward Pushrod can t go back inside of the spindle Check that something is keeping pushrod 11 Bar feeder EMG button is active Somebody pressed bar feeder EMG button Turn off EMG button 12 CNC EMG button is active Somebody pressed CNC EMG button Turn off EMG button ...

Page 131: ...Mechanism Drawing Item8 locking Pin Drawing NO T04202 000X Note S18 happen on bar check S25 happen on pushrod push to first feeding position S34 happen on pushing profile bar to first feeding position S29 happen on feeding to work piece position 15 Servo motor can not move For barfeeder safety circuit when safety circuit is open the servo motor will cut off and the Reset lamp will be ON as well an...

Page 132: ... Drawing 1 Item 5 Gear box and Loading motor 2 Item 2 3 Ballscrew Drawing NO T24403 000X 17 Chuck close pushrod can not go back to safety position There is a problem inside of the spindle Something is keeping pushrod Check inside of spindle 18 Push bar too long Setting Part off with turret function on 3 11 1 but turret not in position 1 Check loading selection on 3 11 1 2 Check CNC program with on...

Page 133: ...ndle so pushrod can not go back Check inside of the spindle 20 Somebody turned auto manual switch while auto running Somebody changed bar feeder working mode and stopped auto running Select auto mode and start auto cycle again 21 CNC working mode changed and now not auto mode when bar feeder auto cycle CNC working mode changed and stopped auto cycle Start auto cycle again ...

Page 134: ...to mode to continue Change CNC working mode to auto mode 22 While auto cycle somebody opened bar feeder cover Somebody opened the cover and stopped auto cycle Close the cover Start auto cycle again 23 While auto cycle bar feeder was moved sliding rail unlocked Somebody moved the bar feeder and stopped auto cycle Move bar feeder to sliding rail locked position Start auto cycle again ...

Page 135: ...or position during high speed movement of the flag 2 L MAX setting value too small 3 Bar not in front position of bar rack 1 Check the longest bar length on the rack and reset the L MAX value on 3 11 4 2 Move the bars to front position of the rack 26 You can t move the flag forward Pushing mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 4 Item2 ...

Page 136: ...up sensor or loading encoder not functioning Check the loading up movement Yes Check the locking screw of encoder Item20 See11 1 Mechanism Drawing Drawing NO T24403 000X No Item 1 loading up sensor not functioning See11 1 Mechanism Drawing Drawing NO T04402 000X 29 Profile bar can not pass through the chuck 1 Refer 3 2 1 increase the number of trying 2 Slow rotation of spindle is required ...

Page 137: ...spindle 31 Push bar too long 1 Setting feed to turret function on 3 5 2 but the turret not in position 1 Check CNC program 2 Check Barfeeding with without turret on 3 5 2 32 Bar too long Bar too long on the bar rack length over part off value F on 3 4 2 1 Changing the position of part off on 3 4 2 2 Replacing the short bar ...

Page 138: ... switch 2 Replace switch See11 1 Mechanism Drawing Item 1 proximity switch Drawing NO T04203 000X 34 Bar too short Bar length shorter than length F part off position minus S spindle length Reset part off position Change a longer bar 35 Please close the chuck Bar feeder checked the bar inside of spindle Somebody pressed CNC chuck open when you select chuck close bar check Touch on NEXT Close the ch...

Page 139: ...NC program on 4 8 37 Pushrod can t return to home position When start barfeeder auto cycle Pushrod can t go back to reference position 1 Check that something is not keeping hold of pushrod 2 Check Reference switch LS 1 38 Normal barfeeding jobs EOB value setting too long When you select normal feeding jobs function Pushrod push the bar over than S value spindle length Setting EOB End of bar positi...

Page 140: ... NEXT Write correct password 2 Key in right agent password You wrote wrong agent password Touch on NEXT Write correct agent password 3 Impossible to use manual mode Bar feeder is running in auto mode so you can t use manual mode Touch on NEXT If you want to use manual mode firstly stop bar feeder and CNC and then turn switch manual mode ...

Page 141: ...feeder checked the bar inside of spindle but it is too short you can t cut down it Touch on NEXT Turn the switch manual mode Go to reference point Take out short bar Again turn the switch auto mode And start automatic working 6 Impossible to start auto cycle because chuck close CNC chuck is close You can t start auto cycle when you select chuck open bar check Touch on NEXT Use m code of chuck open...

Page 142: ...o cycle because CNC is not in auto mode You didn t select auto mode at CNC so you can t start auto cycle when you select Start bar feeder in CNC auto mode Touch on NEXT Select auto mode and start cycle If there is still the same warning check auto mode signal 7A Impossible to start auto cycle because CNC is not in auto mode You select auto mode at CNC so you can t start auto cycle when you select ...

Page 143: ...al mode at bar feeder and go to reference 9 Impossible to start auto cycle because mechanism is not at down position Bar feeder is not at down position Touch on NEXT Select manual mode at bar feeder and go down 10 Impossible to start auto cycle because cover is open Somebody opened the cover or there is a problem at the interlock switch Touch on NEXT Close the cover Check the interlock switch ...

Page 144: ...the lock switch 12 Impossible to start auto cycle because it reached setting components value Bar feeder reached the value that you set Touch on NEXT Write a new big value Write zero into the part counter 13 Impossible to start auto cycle without CNC feed command CNC without M code feed command You can t start auto cycle when you select chuck open bar check Touch on NEXT Use m code in CNC program ...

Page 145: ...de Feed bar manually to CNC and close the chuck 14 Wrong selection on part off function of using turret or without turret Note Hexagon bar with inching function must use turret Select part off function with turret function on 3 11 1 or change the bar type to round bar on 3 2 1 15 Wrong selection on ejecting remnant by using new bar or pushrod Note Turret will obstruct the ejecting of remnant Selec...

Page 146: ...tus of CNC 17 Under Sub spindle pull function DEMO function will not work Turn off the switch of Sub spindle pull function 18 Impossible to operate manual mode because cover is open Somebody opened the cover or there is a problem at the interlock switch when you select 4 9 Cover operation function Touch on NEXT Close the cover Check the interlock switch ...

Page 147: ...Turn the switch manual mode Go to reference point CNC chuck open Again turn the switch auto mode And start automatic working 20 L MAX setting too long Bar length MAX setting on 3 11 4 L MAX setting more than the bar rack s length Refer on 3 11 4 L MAX setting range 21 Feeding many times for single work piece you can not select eject remnant by new bar Select eject remnant by pushrod on 3 11 2 ...

Page 148: ... 2 23 PLC battery voltage low After using PLC for a long period the battery of PLC may degenerate will cause decreasing of output voltage from 3 6 V normally to 3 0 V or under The warning will be given when B F power on every time Please replace the battery of application within 60 days Otherwise the datum can t be stored in internal memory When alarm occurs press NEXT button to cancel Replace bat...

Page 149: ...switch 29 Impossible to start auto cycle because bar feeder in chucking mode You select chucking mode at bar feeder so you can t start auto cycle when you select chucking mode Cancel chucking mode function 30 When you select chucking mode pushrod not in reference position When you select chucking mode pushrod not in reference position Touch on NEXT Select manual mode at bar feeder and go to refere...

Page 150: ... to operate manual mode because sliding rail is unlocked Somebody moved the bar feeder sliding rail is unlocked when you select 4 9 Cover sliding rail operation function Touch on NEXT Move bar feeder to sliding rail locked position 33 When you select chucking mode Sliding rail is unlocked Touch on NEXT Move bar feeder to sliding rail locked position ...

Page 151: ...Servo in position DO1 INP X6 X7 X8 Servo alarm DO6 ALM X9 Servo zero speed DO2 ZSP XA Auto Manual S1 XB Bar feeder E M G stop S2 XC Reference switch LS 1 XD Loading up limit switch LS 2 XE Loading down limit switch LS 3 XF Cover interlock S4 X300 Sliding rail interlock S3 X302 Foot switch S5 X303 Chuck open signal X304 CNC M code signal Feed command X305 CNC Auto mode signal X306 CNC Emergency sto...

Page 152: ...e clear DI6 PC Y5 Servo control change DI8 LOP Y6 Servo torque mode F W DI4 ST2 Y7 Servo torque mode B W DI3 ST1 Y8 Servo reset DI5 RES Y9 Servo E M G stop DI7 EMG YA Loading up YB Loading down YC Loading high speed YD Loading medium speed Y300 Loading low speed Y301 Inverter alarm Y302 Working light Y303 M code finish Optional Y304 Barfeeder alarm Y305 M code finish Y306 End of bar Y307 Barfeeder...

Page 153: ...4 E E011 EIB Encoder interfacing board 33 1 E E012 F4 Fuse t b with LED DC24V 1 4 F E013 FTR1 Noise filter 1 4 A E014 LS1 Proximity switch 11 5 B E015 LS2 Proximity switch 11 6 B E016 LS3 Proximity switch 11 7 B E017 LS4 Thur beam sensor 10 4 B 10 5 B E018 M2 3 Phase AC motor with brake 43 5 A E019 M2 Gear box Gear box E020 MSA Power relay auxiliary contact 1 6 A 5 2 B 5 5 E 5 6 C E021 MSB Power r...

Page 154: ...30 R1 Relay 12 6 B 60 2 B E031 R2 Relay 12 6 B 60 2 B E032 R3 Relay 12 7 B 60 2 B E033 R4 Relay 12 8 B 60 2 C E034 R5 Relay 12 9 B 60 2 C E035 R6 RY303 Relay 60 2 D 22 3 E E036 R7 RY304 Relay 60 2 D 22 4 E E037 R8 RY305 Relay 60 2 E 22 6 E E038 R9 RY306 Relay 60 2 E 22 7 E E039 R10 RY307 Relay 60 2 E 22 8 E E087 E088 E089 E090 E040 RY302 Relay 21 1 D 21 1 D 21 2 D E041 RYBK Relay 43 3 B 43 4 B 43 ...

Page 155: ...9 SM1 Servo motor 32 3 E E091 E092 E093 E094 E050 TB1 5 0mm 7 pole 10 1 D E051 TB2 3 81mm 2 pole 20 0 D E052 TB3 3 81mm 8 pole 11 1 C E053 TB4 3 81mm 2 pole 20 7 D E054 TB5 3 81mm 9 pole 12 0 D 12 3 D E055 TB6 3 81mm 4 pole 20 1 D E056 TB7 3 81mm 6 pole 20 4 D E057 TB8 3 5mm 7 pole 21 1 C E058 TB9 3 81mm 12 pole 21 1 C 22 3 C E059 TB10 3 5mm 8 pole 33 1 E E060 TB11 3 5mm 4 pole 10 8 B E061 TB12 3 ...

Page 156: ...075 TB27 5 0mm 8 pole 60 2 D E076 TB28 5 0mm 9 pole 60 2 E E077 TBF F Industrial connectors 1 1 C E078 TBF M Industrial connectors 1 1 C E099 TBG F Industrial connectors 12 5 B E100 TBG M Industrial connectors 12 5 B E101 TBH F Industrial connectors 5 2 C E102 TBH M Industrial connectors 5 2 C E079 TP Touch panel 50 4 D E080 TR1 Transformer 1 5KVA 1 Phase 1 1 E E081 W L Work light 22 1 E E082 X1 I...

Page 157: ...154 9 4 Electrical components distribution LS 4 S2 S1 S3 Q1 LS 3 LS 2 M2 AENC LS 1 SM1 S4 S6 ...

Page 158: ...155 9 5 Electric Circuit Diagram ...

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Page 172: ...Spindle length mm 1 End of bar position Clamping length mm New bar loading Position mm 2 Loading selection loading without turret loading with turret Retract length mm 3 Position setup 3 push rod retract position Fixed retract position mm Sub spindle pull Double spindle lathe work Single fed components Feed to turret Multiple fed components Min mm Feeding against moving turret Function Normal feed...

Page 173: ...N OFF 8 Center line correction mm 9 setting record Eject remnant by pushrod 2 Eject remnant Eject remnant by new bar Function ON OFF Setting value Pcs 3 Part counter Stop at bar change ON OFF 4 Bar length MAX setting mm 5 Hexagonal bar time setting sec 6 1st feed error correction mm 10 Other Chuck close bar check torque value setting Servo torque value ...

Page 174: ...rmally close 4 CNC emergency stop normally open CNC lathe to Bar feeder signal 5 M code optional Bar feeder stop completely 1 INTERFACE SIGNALS SELECTION Interface signal optional function selection Changing CNC AUTO to MANUAL mode while bar feeder in auto cycle Bar feeder waiting CNC auto mode to continue A Length of flag motion mm B Length for slow pushing mm C Length for flag going back slowly ...

Page 175: ...signal 8 Cover operation function setup Cover Lock override 9 Servo motor speed value setting 10 DEMO function Bar feeder demo function 11 Bar length measuring sensor position mm Normal chuck 12 Chuck type selection Revese chuck 13 shaft loading space setting E mm 14 Maintenance Cycle times CH0 Y0 Y1 15 Pulse output selection CH1 Y2 Y3 BY CNC chuck signal 16 Back stop option BY Barfeeder foot swit...

Page 176: ...terial Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A3 Rolly S80 1500 H S80 MSV80 1500 1 11 2014 11 27 A Top Cover Magazine Extension Touch Screen Sliding rail X axis Right stand Sliding rail X axis Left stand Transformer set Electrically box Base Top Base Core Unit ...

Page 177: ...e Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A3 Rolly S80 1200 H S80 MSV 80 1200 1 10 2014 9 22 A Top Cover Magazine Extension Touch Screen Sliding rail X axis Right stand Sliding rail X axis Left stand Transformer set Electrically box Base Top Base Core Unit ...

Page 178: ...w Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A3 Rolly T24105 001X S80 Core unit 1500 1 8 2015 6 1 A Q ty Part Number Item 1 T04601 000X 1 1 T24105 000X 2 1 T24203 001X 3 1 T24403 000X 4 1 T25102 001X 5 1 T27103 001X 6 3 2 6 4 1 5 ...

Page 179: ...w Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A3 Rolly T24105 002X S80 Core unit 1200 1 8 2015 6 1 A Q ty Part Number Item 1 T04601 000X 1 1 T24105 000X 2 1 T24203 002X 3 1 T24403 000X 4 1 T25102 002X 5 1 T27103 002X 6 3 6 2 4 1 5 ...

Page 180: ...0 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04601 000X S80 Loading device 1 6 2015 2 11 A Q ty Part Number Item 5 T04606 000X 1 1 T14602 000X 2 1 T14603 000X 3 2 T14605 000X 4 4 T14624 000X 5 8 Hex socket cap screws S Set M6x1 0x16L 6 8 Hex socket cap screws M5x0 8x12L 7 4 DIN471 Retaining Ring 17 8 8 2 6 7 5 4 1 3 ...

Page 181: ...ocket cap screws S Set M6x1 0x16L 3 4 Hex socket cap screws M5x0 8x12L 4 4 1 3 2 1 2 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04606 000X S80 1 2 2015 2 11 A ...

Page 182: ... l T o l e r a n c e A4 Rolly T24105 000X S80 Main frame set 1 8 2015 4 29 A Q ty Part Number Item 1 T04602 000X 1 1 T04603 000X 2 1 T04607 000X 3 1 T04608 000X 4 1 T14108 000X 5 2 T14109 000X 6 2 T14703 000X 7 10 Hex socket cap screws SW Set M10x1 5x25L 8 16 Hex socket cap screws SW Set M10x1 5x30L 9 10 Hex socket cap screws M5x0 8x20L 10 10 Nut S Set M10x1 5 11 9 6 11 8 5 7 10 4 2 3 1 7 ...

Page 183: ...o l e r a n c e A4 Rolly T04602 000X S80 Cam block L 1 2 2015 2 11 A Q ty Part Number Item 2 T14609 000X 1 2 T14610 000X 2 1 T14611 000X 3 1 T14613 000X 4 1 T14614 000X 5 2 T14616 000X 6 4 Hex socket cap screws S Set M6x1 0x40L 7 1 Hex socket cap screws M6x1 0x25L 8 4 Hex socket cap screws M6x1 0x30L 9 2 Hex socket cap screws M6x1 0x40L 10 4 DIN472 Retaining Ring 26 11 7 9 1 2 6 11 8 3 10 4 5 ...

Page 184: ...o l e r a n c e A4 Rolly T04603 000X S80 Cam block R 1 2 2015 2 11 A Q ty Part Number Item 2 T14609 000X 1 2 T14610 000X 2 1 T14612 000X 3 1 T14613 000X 4 1 T14614 000X 5 2 T14616 000X 6 4 Hex socket cap screws S Set M6x1 0x40L 7 1 Hex socket cap screws M6x1 0x25L 8 4 Hex socket cap screws M6x1 0x30L 9 2 Hex socket cap screws M6x1 0x40L 10 4 DIN472 Retaining Ring 26 11 9 7 1 6 2 11 8 5 4 10 3 ...

Page 185: ... T14623 000X 9 4 Hex socket cap screws S Set M6x1 0x35L 10 3 Hex socket cap screws S Set M8x1 25x25L 11 2 Hex socket cap screws S Set M8x1 25x45L 12 4 Hex socket cap screws M6x1 0x25L 13 1 Hex socket cap screws M8x1 25x30L 14 2 Nut M6x1 0 15 2 Nut M8x1 25 16 1 Hex head cap screws M8x1 25x25L 17 4 DIN472 Retaining Ring 35 18 4 DIN472 Retaining Ring 47 19 2 Washer 8 4x16x3 0 20 3 Washer 8 5x23x2 0 2...

Page 186: ...14623 000X 9 4 Hex socket cap screws S Set M6x1 0x35L 10 3 Hex socket cap screws S Set M8x1 25x25L 11 2 Hex socket cap screws S Set M8x1 25x45L 12 4 Hex socket cap screws M8x1 25x25L 13 1 Hex socket cap screws M8x1 25x30L 14 2 Nut M6x1 0 15 2 Nut M8x1 25 16 1 Hex head cap screws M8x1 25x25L 17 4 DIN472 Retaining Ring 35 18 4 DIN472 Retaining Ring 47 19 2 Washer 8 4x16x3 0 20 3 Washer 8 5x23x2 0 21...

Page 187: ...1 T04301 000X 3 1 T04803 000X 4 1 T11132 001X 5 2 T11133 000X 6 2 T11321 000X 7 1 T11322 000X 8 1 T11323 000X 9 1 T14212 001X 10 1 T14213 001X 11 1 T14501 001X 12 1 T14702 001X 13 9 Hex socket cap screws SW Set M6x1 0x12L 14 8 Hex socket cap screws S Set M6x1 0x12L 15 6 Hex socket cap screws S Set M8x1 25x20L 16 17 Hex socket cap screws M5x0 8x20L 17 17 Nut SW Set M5x0 8 18 8 Washer 6x19x1 5 19 6 ...

Page 188: ...1 T04301 000X 3 1 T04803 000X 4 1 T11132 002X 5 2 T11133 000X 6 2 T11321 000X 7 1 T11322 000X 8 1 T11323 000X 9 1 T14212 002X 10 1 T14213 002X 11 1 T14501 002X 12 1 T14702 002X 13 9 Hex socket cap screws SW Set M6x1 0x12L 14 8 Hex socket cap screws S Set M6x1 0x12L 15 6 Hex socket cap screws S Set M8x1 25x20L 16 15 Hex socket cap screws M5x0 8x20L 17 15 Nut SW Set M5x0 8 18 8 Washer 6x19x1 5 19 6 ...

Page 189: ...07 000X 6 1 T14208 000X 7 1 Servo Motor SHM L040R30SAK 8 4 Hex socket cap screws SW Set M4x0 7x20L 9 4 Hex socket cap screws SW Set M8x1 25x25L 10 3 Hex socket cap screws S Set M5x1 0x16L 11 4 Nut S Set M4x0 7 12 4 Nut M8x1 25 13 3 Hex head cap screws SW Set M6x1 0x16L 14 4 Hex head cap screws SW Set M8x1 25x25L 15 3 Washer 5x16x2 0 16 1 Pin 5Bx5Hx20L 17 1 Set Screw M5x0 8x10L 18 4 Set Screw M6x1 ...

Page 190: ...ty Part Number Item 1 T14206 000X 1 1 T14208 000X 2 1 T14301 000X 3 1 T14302 000X 4 4 Hex socket cap screws SW Set M8x1 25x25L 5 1 Hex socket cap screws S Set M5x1 0x16L 6 4 Hex socket cap screws S Set M8x1 25x25L 7 1 Nut M10x1 5 8 4 Nut M8x1 25 9 1 Washer 5x16x2 0 10 4 Washer 8 5x23x2 0 11 1 Set Screw M10x1 5x30L 12 1 Set Screw M5x0 8x10L 13 4 Set Screw M6x1 0x12L 14 2 Radial Bearing 6003ZZ 15 1 ...

Page 191: ...120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04203 000X S80 Zero point set 1 2 2015 6 1 A Q ty Part Number Item 1 P F NBB2 12GM40 E0 5M 1 1 T14817 000X 2 2 Hex socket cap screws SW Set M8x1 25x25L 3 2 Hex socket cap screws S Set M8x1 25x35L 4 1 Hex socket cap screws S Set M8x1 25x40L 5 2 Washer 8 4x16x3 0 6 2 3 1 5 6 4 ...

Page 192: ... 5 1 T14818 000X 6 1 T14819 000X 7 1 T14820 000X 8 1 T14821 000X 9 1 T14822 000X 10 1 T14823 000X 11 1 T14824 000X 12 1 Hex Socket Pan Head Screw SW Set M6x1 0x16L 13 4 Hex socket cap screws S Set M6x1 0x12L 14 4 Hex socket cap screws M5x0 8x16L 15 4 Hex socket cap screws M6x1 0x12L 16 4 Hex socket cap screws M6x1 0x16L 17 1 Hex socket cap screws M8x1 25x30L 18 2 Nut M8x1 25 19 1 Ball plunger M8x1...

Page 193: ...T04409 000X 7 1 T14424 000X 8 1 T14425 000X 9 1 T14431 000X 10 1 T14433 000X 11 6 Hex socket cap screws SW Set M10x1 5x50L 12 2 Hex socket cap screws SW Set M3x0 5x6L 13 4 Hex socket cap screws SW Set M6x1 0x12L 14 8 Hex socket cap screws S Set M10x1 5x30L 15 2 Hex socket cap screws S Set M8x1 25x25L 16 13 Hex socket cap screws M5x0 8x16L 17 4 Hex socket cap screws M8x1 25x45L 18 2 Washer 8 5x23x2...

Page 194: ... o l e r a n c e A4 Rolly T04408 000X S80 1 3 2015 2 11 A A A A A 1 3 Q ty Part number Item 1 T14436 000X 1 1 T14438 000X 2 2 T14439 000X 3 1 T14440 000X 4 2 Hex socket cap screws SW Set M6x1 0x25L 5 1 Hex socket cap screws S Set M6x1 0x35L 6 2 Nut S Set M6x1 0 7 1 Washer 10 5x27x2 0 8 1 Washer 6x19x1 5 9 2 Radial Bearing 6000ZZ 10 2 DIN471 Retaining Ring 10 11 2 1 10 5 3 4 11 3 2 11 8 9 7 6 ...

Page 195: ...e n e r a l T o l e r a n c e A4 Rolly T04402 000X S80 1 6 2015 2 11 Q ty Part Number Item 2 P F NBB2 12GM40 E0 5M 1 1 T14423 000X 2 2 T14432 000X 3 1 T14434 000X 4 2 T14435 000X 5 4 Hex socket cap screws SW Set M6x1 0x16L 6 4 Hex socket cap screws SW Set M6x1 0x20L 7 16 Hex socket cap screws S Set M8x1 25x16L 8 8 3 7 2 6 1 5 4 1 Loading up limit switch Loading down limit switch ...

Page 196: ... 1 G e n e r a l T o l e r a n c e A4 Rolly T04409 000X S80 1 3 2015 2 11 A Q ty Part Number Item 2 T14428 000X 1 2 T14437 000X 2 1 T14704 000X 3 6 Hex socket cap screws S Set M6x1 0x20L 4 2 Hex socket cap screws S Set M6x1 0x25L 5 4 Hex socket cap screws S Set M6x1 0x30L 6 2 Hex socket cap screws S Set M6x1 0x40L 7 4 Hex socket cap screws S Set M8x1 25x70L 8 7 5 6 8 4 1 2 3 ...

Page 197: ... Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04404 000X S80 1 2 5 2015 2 11 A Q ty Part Number Item 1 T14421 000X 1 1 T14427 000X 2 4 Hex socket cap screws SW Set M8x1 25x35L 3 1 Double head round keys 6Bx6Hx70L 4 4 1 2 3 ...

Page 198: ...400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04405 000X S80 1 2 5 2015 2 11 A Q ty Part Number Item 1 T13110 000X 1 1 T14422 000X 2 1 T14427 000X 3 4 Hex socket cap screws SW Set M8x1 25x35L 4 2 Hex socket cap screws M6x1 0x30L 5 1 Radial Bearing 6005ZZ 6 1 DIN471 Retaining Ring 25 7 5 1 3 4 6 7 2 ...

Page 199: ...l Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04406 000X S80 1 2 2015 2 11 A 3 2 1 5 4 Q ty Part Number Item 1 T14426 000X 1 1 T14430 000X 2 4 Hex socket cap screws S Set M8x1 25x30L 3 2 Hex socket cap screws M8x1 25x75L 4 4 Nut M8x1 25 5 ...

Page 200: ...1 0x16L 2 1 Washer 6x19x1 5 3 1 Motor 5IK150NA S3B T Y1 Gear box NRM 040 020 0 15 Y1 4 2 4 2 1 3 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T04407 000X S80 1 3 2015 2 11 A ...

Page 201: ... 1 T15123 001X 4 8 Hex socket cap screws SW Set M8x1 25x50L 5 3 2 5 1 4 5 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T25102 001X S80 Linkage device 1500 1 8 2015 2 11 A ...

Page 202: ...3 1 T15123 002X 4 8 Hex socket cap screws SW Set M8x1 25x50L 5 3 2 5 1 4 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T25102 002X S80 Linkage device 1200 1 8 2014 9 15 A ...

Page 203: ...rews S Set M6x1 0x30L 8 1 Hex socket cap screws S Set M8x1 25x30L 9 2 Washer 6x19x1 5 10 1 Washer 8 5x23x2 0 11 3 Set Screw M6x1 0x5L 12 2 Set Screw M6x1 0x6L 13 8 10 3 11 9 12 2 4 13 5 7 6 1 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T05101 000X S80 Long arm ...

Page 204: ... screws S Set M6x1 0x30L 5 2 Washer 6x19x1 5 6 1 Pin 4x25L 7 2 Set Screw M12x1 75x10L 8 2 Radial Bearing 688ZZ NSK 9 1 3 8 6 4 9 2 7 5 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T05102 000X S80 Feeding roller set 1 2 2015 2 11 A ...

Page 205: ...x1 0x30L 6 1 Hex socket cap screws S Set M8x1 25x30L 7 1 Nut M8x1 25 8 2 Washer 6x19x1 5 9 2 Washer 8 5x23x2 0 10 3 Set Screw M6x1 0x12L 11 1 Set Screw M8x1 25x30L 12 9 1 6 7 10 2 10 12 8 11 3 4 5 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T05103 000X S80 Shor...

Page 206: ...6 1 T11119 000X 7 2 T11121 000X 8 3 T11202 000X 9 1 T11203 000X 10 2 T11205 000X 11 5 T11207 000X 12 1 T11216 001X 13 2 T11217 000X 14 2 T11218 000X 15 1 T17100 0640 16 1 T17100 1340 17 1 T17104 000X 18 1 T17105 000X 19 1 T17106 000X 20 1 T17107 000X 21 14 Hex Socket Pan Head ScrewSW M5x0 8x12L 22 1 Hex Socket Pan Head Screw M6x1 0x16L 23 2 Hex socket cap screws S Set M6x1 0x12L 24 2 Hex socket ca...

Page 207: ...6 1 T11119 000X 7 2 T11121 000X 8 3 T11202 000X 9 1 T11203 000X 10 2 T11205 000X 11 5 T11207 000X 12 1 T11216 002X 13 2 T11217 000X 14 2 T11218 000X 15 1 T17100 0640 16 1 T17100 1340 17 1 T17104 000X 18 1 T17105 000X 19 1 T17106 000X 20 1 T17107 000X 21 14 Hex Socket Pan Head ScrewSW M5x0 8x12L 22 1 Hex Socket Pan Head Screw M6x1 0x16L 23 2 Hex socket cap screws S Set M6x1 0x12L 24 2 Hex socket ca...

Page 208: ...17100 1840 2 1 T17102 000X 3 1 T17103 000X 4 1 T17108 000X 5 1 T17109 000X 6 1 T17110 000X 7 1 T17111 000X 8 1 Hex socket cap screws SW Set M6x1 0x12L 9 1 Hex socket cap screws SW Set M8x1 25x25L 10 1 Hex socket cap screws S Set M8x1 25x25L 11 1 Washer 8 4x30x3 0 12 1 Spring pin 6x10L 13 2 Set Screw M6x1 0x12L 14 2 Radial Bearing 6000ZZ 15 1 Hex socket flat head screw M8x1 25x20L 16 10 11 12 4 13 ...

Page 209: ...Q ty Part Number Item 1 T07100 1802 1 1 T17100 1840 2 1 T17102 000X 3 1 T17103 000X 4 1 T17108 000X 5 1 T17109 000X 6 1 T17110 000X 7 1 T17111 000X 8 1 Hex socket cap screws SW Set M6x1 0x12L 9 1 Hex socket cap screws SW Set M8x1 25x25L 10 1 Hex socket cap screws S Set M8x1 25x25L 11 1 Washer 8 4x30x3 0 12 1 Spring pin 6x10L 13 2 Set Screw M6x1 0x12L 14 2 Radial Bearing 6000ZZ 15 1 Hex socket flat...

Page 210: ...29103 000X 14 1 Telemecanique XCS PA791 15 2 P F M100 MV100 RT 16 12 Hex Socket Pan Head Screw SW Set M6x1 0x16L 17 2 Hex socket cap screws SW Set M4x0 7x35L 18 2 Hex socket cap screws SW Set M4x0 7x8L 19 2 Hex socket cap screws SW Set M4x0 7x8L 20 10 Hex socket cap screws SW Set M6x1 0x12L 21 18 Hex socket cap screws SW Set M6x1 0x16L 22 4 Hex socket cap screws S Set M5x0 8x10L 23 2 Hex socket ca...

Page 211: ...29103 000X 14 1 Telemecanique XCS PA791 15 2 P F M100 MV100 RT 16 12 Hex Socket Pan Head Screw SW Set M6x1 0x16L 17 2 Hex socket cap screws SW Set M4x0 7x35L 18 2 Hex socket cap screws SW Set M4x0 7x8L 19 10 Hex socket cap screws SW Set M6x1 0x12L 20 18 Hex socket cap screws SW Set M6x1 0x16L 21 2 Hex socket cap screws SW Set M4x0 7x8L 22 4 Hex socket cap screws S Set M5x0 8x10L 23 2 Hex socket ca...

Page 212: ...t cap screws S Set M6x1 0x12L 12 1 Hex socket cap screws M6x1 0x20L 13 1 Hex socket cap screws M6x1 0x65L 14 2 Nut S Set M6x1 0 15 1 TS1070 16 4 Hex socket flat head screw M5x0 8x10L 17 17 4 7 3 1 2 9 8 12 15 6 13 11 10 9 16 5 12 14 15 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e ...

Page 213: ...p screws M6x1 0x30L 5 2 Nut S Set M6x1 0 6 12 Hex socket flat head screws M6x1 0x16L 7 4 5 6 7 1 3 2 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T21202 001X S80 Magazine cover set 1500 1 6 2015 2 11 A ...

Page 214: ...p screws M6x1 0x30L 5 2 Nut S Set M6x1 0 6 12 Hex socket flat head screw M6x1 0x16L 7 6 4 5 1 7 2 3 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T21202 002X S80 Magazine cover set 1200 1 6 2014 9 11 A ...

Page 215: ... Set M6x1 0x20L 3 1 Hex socket cap screws S Set M6x1 0x12L 4 1 Washer 6x19x1 5 5 1 4 5 2 3 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T29103 000X S80 Extand Tube 1 2 2015 2 11 A ...

Page 216: ... 6 Hex socket cap screws M6x1 0x12L 12 4 Hex socket cap screws M8x1 25x60L 13 6 Nut SW Set M10x1 5 14 4 Nut S Set M12x1 75 15 4 Nut M12x1 75 16 2 Nut M16x2 0 17 4 Nut M8x1 25 18 4 Hex head cap screws M12x1 75x60L 19 8 Washer 12x32x3 0 20 1 Hex cap nut S Set M6x10 21 5 4 13 12 1 12 3 2 17 6 16 4 18 13 6 10 11 16 12 1 11 6 17 2 C C C C 1 10 14 9 10 21 12 7 7 8 19 15 16 20 15 19 11 8 Model Weight Qua...

Page 217: ...s screw M4x0 7x8L 15 2 Hex socket cap screws SW Set M5x0 8x10L 16 2 Hex socket cap screws SW Set M6x1 0x10L 17 6 Hex socket cap screws SW Set M8x1 25x20L 18 2 Hex socket cap screws S Set M5x1 0x16L 19 2 Nut SW Set M5x0 8 20 8 Nut SW Set M8x1 25 21 10 6 13 5 2 8 11 12 1 14 19 17 20 15 7 9 12 16 4 3 21 18 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8...

Page 218: ...ex socket cap screws M6x1 0x25L 8 1 Nut SW Set M8x1 25 9 3 Nut M16x2 0 10 2 Hex head cap screws SW Set M16x2 0x30L 11 1 Washer 10 5x26x2 0 12 1 Washer 16 5x40x3 0 13 13 10 2 12 6 5 3 4 8 1 7 11 10 9 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T01101 000X S80 Le...

Page 219: ...ex socket cap screws M6x1 0x25L 8 1 Nut SW Set M8x1 25 9 3 Nut M16x2 0 10 2 Hex head cap screws SW Set M16x2 0x30L 11 1 Washer 10 5x26x2 0 12 1 Washer 16 5x40x3 0 13 10 1 13 4 2 12 6 5 3 9 8 7 11 10 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T01102 000X S80 Ri...

Page 220: ...ws SW Set M12x1 75x20L 5 4 Hex socket cap screws SW Set M5x0 8x10L 6 2 Hex socket cap screws SW Set M6x1 0x16L 7 4 7 3 5 2 7 1 6 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T21303 000X S80 Transformer set 1 6 2015 2 11 A ...

Page 221: ... 1 Telemecanique XCS PA791 9 2 Hex socket cap screws SW Set M4x0 7x12L 10 2 Hex socket cap screws SW Set M4x0 7x35L 11 2 Hex socket cap screws SW Set M5x0 8x12L 12 4 Hex socket cap screws SW Set M8x1 25x25L 13 2 Hex socket cap screws M10x1 5x50L 14 18 Hex socket cap screws M5x0 8x20L 15 2 Hex socket cap screws M6x1 0x16L 16 16 Hex socket cap screws M6x1 0x20L 17 4 Hex socket cap screws M8x1 25x70L...

Page 222: ...t cap screws SW Set M6x1 0x12L 16 5 Hex socket cap screws S Set M6x1 0x20L 17 8 Hex socket cap screws M5x0 8x16L 18 8 Hex socket cap screws M8x1 25x25L 19 8 Nut S Set M8x1 25 20 4 Nut M8x1 25 21 2 Washer 8 22 1 Pin 6x18L 23 13 15 4 14 5 20 2 3 10 9 11 17 19 20 6 22 8 23 1 16 12 18 21 7 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 12...

Page 223: ... cap screws SW Set M6x1 0x12L 16 5 Hex socket cap screws S Set M6x1 0x20L 17 8 Hex socket cap screws M5x0 8x16L 18 8 Hex socket cap screws M8x1 25x25L 19 8 Nut S Set M8x1 25 20 4 Nut M8x1 25 21 2 Washer 8 22 1 Pin 6x18L 23 16 12 15 4 14 5 20 2 3 10 9 15 11 17 19 20 6 21 22 8 23 7 1 13 18 Model Weight Quantity Unit mm Name Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 ...

Page 224: ...221 ...

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