Hydra-Cell D-04 Installation & Service Manual Download Page 1

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Models: D-04, G-04

INSTALLATION & SERVICE

WANNER ENGINEERING, INC.

1204 Chestnut Avenue, Minneapolis, MN 55403
TEL: (612) 332-5681 FAX: (612) 332-6937
TOLL-FREE FAX [US only]: (800) 332-6812

www.hydra-cell.com
email: [email protected]

INDUSTRIAL PUMPS

Summary of Contents for D-04

Page 1: ...INSTALLATION SERVICE WANNER ENGINEERING INC 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com email sales wannereng com...

Page 2: ...C Inlet Port D 04 1 2 inch NPT G 04 1 2 inch BSPT Discharge Port D 04 1 2 inch NPT G 04 1 2 inch BSPT Shaft Diameter 7 8 inch 22 22 mm Shaft Rotation Bi directional Bearings Ball bearings Oil Capacity...

Page 3: ...bar 1500 PSI 100 bar 2500 PSI 170 bar 12 5 0 11 25 10 8 75 7 5 6 25 5 0 3 75 2 5 1 25 3 33 3 00 2 66 2 33 2 00 1 66 1 33 1 00 0 66 0 33 Gallons per Minute Liters per Minute D G 04 X D G 04 E D G 04 S...

Page 4: ...16 Stainless Steel 7 01 178 10 38 263 7 Outlet D 04 1 2 NPT G 04 1 2 BSPT D 04 1 2 NPT G 04 1 2 BSPT Inlet 9 93 252 2 2 25 57 2 8 71 221 2 2 25 57 2 2 75 69 9 2 75 69 9 3 35 85 1 0 75 19 1 0 75 19 1 4...

Page 5: ...close coupled system coat the motor shaft liberally with anti seize Important Precautions Adequate Fluid Supply To avoid cavitation and premature pump failure be sure that the pump will have an adequa...

Page 6: ...w the lowest water level on the opposite side of the baffle from the pump suction line If a line strainer is used in the system install it in the inlet line to the supply tank To reduce aeration and t...

Page 7: ...or Friction Losses Calculating Friction Losses in Suction Piping When following the above recommendations under inlet Piping for minimum hose pipe I D and maximum length frictional losses in the sucti...

Page 8: ...t when the plug is removed Provide an adequate catch basin for fluid spillage if required Fluid will come out of this port when the pump is started so we recommend that you attach adequate plumbing fr...

Page 9: ...the inlet piping system for blockages If the pump inlet is located above the supply tank check the fluid supply level and replenish if too low CAUTION Protect the pump from freezing Refer also to the...

Page 10: ...10 D04 991 2400 5 1 04 D G 04 Service Fluid End Bolt Torque Specifications Ref No D 04 G 04 1 50 ft lbs 70 Nm 17 10 in lbs 110 Ncm...

Page 11: ...the two socket head capscrews 14 that hold the valve plate to the pump housing Use a 5 mm hex Allen wrench e Inspect the valve plate in the same manner as the manifold for excessive wear and or warpin...

Page 12: ...he reservoir or with the reservoir empty e Clean away any spilled oil f Install a good or new diaphragm and tighten to 10 in lbs 110 N cm g Repeat the above inspection procedure and replacement if nec...

Page 13: ...ly and snugly to compress the outer diaphragm beads and hold the valve plate in place b Reinstall the O rings 4 on the front side of the valve plate Use petroleum jelly or lubricating gel to hold them...

Page 14: ...14 D04 991 2400 5 1 04 D G 04 Service Hydraulic End...

Page 15: ...f the valve cylinder 22 and pull the cylinder out of the piston Be careful not to damage the piston d Inspect all parts and replace the O ring and any other parts that are worn or may be damaged e Rep...

Page 16: ...ft by threading it through the connecting rods c Reinstall the back cover cover O ring and bolts with their O rings 5 Reinstall Diaphragms a Screw the plunger guide lifter from the Wanner Tool Kit or...

Page 17: ...ings forced out of their grooves from overpressurization Air leak in suction line strainer or gasket Cracked suction hose Empty supply tank Excessive aeration and turbulence in supply tank Cavitation...

Page 18: ...f Oil External seepage Rupture of diaphragm Frozen pump Worn shaft seal Oil drain piping or fill cap loose Valve plate and manifold bolts loose Pump housing porosity Premature Failure of Valve Spring...

Page 19: ...enue Minneapolis Minnesota 55403 This warranty does not cover 1 The electric motors if any which are covered by the separate warranties of the manufacturers of these components 2 Normal wear and or da...

Page 20: ...WANNER ENGINEERING INC 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com email sales wannereng com 2004 Wanner Engineer...