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Hydac MCS 13xx, Operation And Installation Manua

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Hydac MCS 13xx Operation And Installation Manua Download Page 51

MCS 1000 Series 

Menu structure

 

HYDAC FILTER SYSTEMS GMBH 

en(us) 

Page 51 / 76

BeWa MCS1000 3435427f V130 en-us 2012-06-15.doc 

2012-06-15

 

Menu structure 

Power Up Menu 

 

 

 

 MODE 

 

 

  

M2 

 

 S.TIME 

 

 

  

Set 

value 

 

 SEL.COM 

 

 

  

HSI 

 

 ADRESS 

 

 

  

HSI 

 

  

 

Set 

value 

 

 

 

 

 DEFAULT 

 

 

 CANCEL 

 

 

 SAVE 

 

 

 

 

 

 

Measuring Menu 

 

 

 

 DSPLAY 

 

 

  

FE 

A 

 

  

FE 

B 

 

  

FE 

C 

 

  

NFE 

D 

 

  

NFE 

E 

 

  

NFE 

F 

 

  

CYC 

A 

 

  

CYC 

B 

 

  

CYC 

C 

 

  

CYC 

D 

 

  

CYC 

E 

 

  

CYC 

F 

 

  

STATUS 

 

  

FI 

 

  

TEMP 

C 

 

  

TEMP 

F 

 

 SWT.OUT 

 

 

 

  

M2 

 

  

 

FE.NFE 

  

 

ALL.RDY 

 SWT.LOG 

 

 

  

M2 

 

  

 

ACT.HI 

  

 

ACT.LOW 

 SWT.PLS 

 

 

  

Set 

value 

 

 

 

 

 

 CANCEL 

 

 

 SAVE 

 

 

 

Summary of Contents for MCS 13xx

Page 1: ...CS 1000 Series Metallic Contamination Sensor Operation and Installation Guide English translation of original instructions Document no 3435427f Valid from hardware index B and firmware version V 1 30 up ...

Page 2: ...HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Fax 49 0 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents ...

Page 3: ...e label 13 Checking the MCS 13xx scope of delivery 14 Checking the MCS 14xx scope of delivery 15 Checking the MCS 15xx scope of delivery 16 MCS Features 17 Functional principle 17 Usable operating media 18 Dimensions 19 MCS13xx 19 MCS13xx with Ethernet module 20 MCS13xx with flange adapter set optional accessories 21 MCS14xx 22 MCS14xx with Ethernet 23 MCS14xx with flange adapter set optional acce...

Page 4: ... detected 43 Switching logic active high 44 Switching on the sensor 44 Example Operation 1 particle detected 44 Example Operation no particle detected 45 Example Operation several particles detected 45 Switching output Device Ready 46 Parameterizing MCS reading off measured values 47 Connecting MCS 1000 with SMU 1200 47 Connecting MCS with CSI D 5 Condition Sensor Interface 48 Connecting MCS to HM...

Page 5: ...fault settings 64 Technical data 65 Detection limits 66 Recalibration Service 66 Customer Service 66 Model Code 67 Examples of connection 68 Connection operation voltage measurement voltage 68 Using switching output 1 68 Using switching output 2 68 Using switching output 1 and 2 69 Connection operation voltage measurement voltage 69 Using switching output 1 69 Using switching output 2 70 Using swi...

Page 6: ...eep this documentation in the vicinity of the product for immediate reference Note that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have suggestions or other useful information please don...

Page 7: ...ges to the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of a...

Page 8: ...r intervals in the future What do I want to know I determine which topic I am looking for Where can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The i...

Page 9: ...structed in accordance with the current state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property The MCS is only to be used as follows solely for its designated use only when in a safe perfect condition Immediately remed...

Page 10: ...signated Use The MetallicContamination Sensor MCS is used for the continuous monitoring of particulate contamination in hydraulic and lubrication systems Analyzing the size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s ...

Page 11: ...al protection are to be made available and observance is to be maintained to them Make sure to keep the safety and hazard symbols and warnings on the MCS in a legible condition and to renew them as necessary The connection fittings are to be checked regularly for leakage via a visual check Replace any loose connections or damaged cables immediately WARNING Hydraulic systems are under pressure Dang...

Page 12: ...clear cut manner Staff undergoing training may not use the MCS unless supervised by an experienced staff member Individuals Persons undergoing training Individuals with technical training engineerin g background Electrician Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X R...

Page 13: ...temperature 40 80 C 40 176 F Relative humidity max 95 non condensing Decoding the model code label For identification details of the MetallicContamination Sensor see the type label This is located on the top of the unit and contains the exact product description and the serial number Row Definition Description 1 Model Model per model code 2 P N Part no 3 S N Always list complete serial no 4 Date Y...

Page 14: ...3xx scope of delivery The MetallicContamination Sensor MCS14xx comes packed and factory assembled Before starting up the MCS check that the content of the package is complete The following items are supplied Qty Designation 1 MetallicContamination Sensor MCS13xx 1 O ring 18 7 x 3 53 NBR 70 Shore 1 O ring 25 x 3 53 NBR 70 Shore 1 Operation and Installation Guide this document ...

Page 15: ...ing the MCS 14xx scope of delivery The MetallicContamination Sensor MCS14xx comes packed and factory assembled Before starting up the MCS check that the content of the package is complete The following items are supplied Item Qty Designation 1 1 MetallicContamination Sensor MCS14xx 2 1 O ring 25 x 3 53 NBR 70 Shore 1 Operation and Installation Guide this document ...

Page 16: ...e of delivery The MetallicContamination Sensor MCS15xx comes packed and factory assembled Before starting up the MCS check that the content of the package is complete The following items are supplied Item Qty Designation 1 1 MetallicContamination Sensor MCS15xx 2 1 O ring 47 22 x 3 53 NBR 70 Shore 3 1 O ring 110 72 x 3 53 NBR 70 Shore 1 Operation and Installation Guide this document ...

Page 17: ...a device ready signal For this see also the chapter Using switching output In addition the MCS has serial communication interfaces with which connection to superordinate monitoring systems is possible The MCS is intended for incorporation in low pressure circuits and test benches The flow rate through the sensor must be within the limits that hold for the respective type see Technical data The MCS...

Page 18: ...Usable operating media NOTICE Unpermitted operating media The sensor will be damaged Use the sensor only in conjunction with mineral and synthetic oils for example poly alpha olefins PAO and polyglycol as used in the wind energy industry The media used must be permanently compatible with the MCS sealing material low temperature FKM ...

Page 19: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 19 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Dimensions MCS13xx Flange image SAE 3 4 All dimensions in mm ...

Page 20: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 20 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS13xx with Ethernet module Flange image SAE 3 4 All dimensions in mm ...

Page 21: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 21 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS13xx with flange adapter set optional accessories All dimensions in mm ...

Page 22: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 22 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS14xx Flange image SAE 3 4 All dimensions in mm ...

Page 23: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 23 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS14xx with Ethernet Flange image SAE 3 4 All dimensions in mm ...

Page 24: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 24 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS14xx with flange adapter set optional accessories All dimensions in mm ...

Page 25: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 25 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS15xx Flange image SAE 4 All dimensions in mm ...

Page 26: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 26 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS15xx with Ethernet Flange image SAE 3 4 All dimensions in mm ...

Page 27: ...MCS 1000 Series Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 27 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 MCS15xx with flange adapter set optional accessories All dimensions in mm ...

Page 28: ...ection types Observe the direction of flow through the MCS The direction of flow is indicated by an arrow on the housing When selecting the installation site take ambient factors like the temperature dust water etc into account The MCS is designed for IP67 according to DIN 40050 EN 60529 IEC 529 VDE 0470 Select between the following mechanical connection types ...

Page 29: ...CS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Connecting MCS14xx via flange adapter set A flange adapter set is available from HYDAC as an accessory under p no 3588249 This flange adapter set makes it possible for you to connect the MCS directly to two pipes or hoses via the thread G1 2 ...

Page 30: ...6 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Fastening the MCS on the underside MCS models manufactured in 2012 and following have 4 fixing holes on the underside Use these to secure the MCS Below you will find the corresponding drilling templates for the individual MCS models ...

Page 31: ...MCS 1000 Series Fastening the MCS on the underside HYDAC FILTER SYSTEMS GMBH en us Page 31 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Fastening the MCS 13xx Fastening the MCS 14xx ...

Page 32: ...MCS 1000 Series Fastening the MCS on the underside HYDAC FILTER SYSTEMS GMBH en us Page 32 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Fastening the MCS 15xx ...

Page 33: ...Fastening MCS15xx via angle fastening set An angle fastening set is available as an accessory HYDAC article no 3477243 Connecting MCS15xx via pipe adapter set A pipe adapter set is available as an accessory HYDAC article no 3435426 This pipe adapter set makes it possible to connect the MCS directly to two pipes or hoses via the thread 42L per ISO8431 1 ...

Page 34: ...ter plate accessories A flange adapter set is available as an accessory HYDAC article no 3442518 With the flange adapter set SAE4 SAE1 1 you have the opportunity to mount the MCS between the filter unit and the pump The flange adapter plate offers three connections for the integration of more sensors Example installation in the filter cooling circuit between pump and partial flow filter ...

Page 35: ...S with four screws M16 to a component unit The drilling template corresponds to the SAE 4 per ISO 6162 1 Example installing the MCS on an NF filter MCS hydraulic installation During installation observe the direction of flow through the MCS The direction of flow is indicated by an arrow on the housing NOTICE Working overpressure The MCS will be destroyed Note the maximum operating pressure of 20 b...

Page 36: ...5 doc 2012 06 15 Flow rate differential pressure p and viscosity characteristics Observe the measured volumetric flow rate For the MCS14xx this is between 2 and 40 l min and for the MCS15xx between 10 and 200 l min For flow rates outside these limits a detection of particles is no longer guaranteed P mbar Q l min P mbar Q l min ...

Page 37: ...n HYDAC FILTER SYSTEMS GMBH en us Page 37 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 P mbar Q l min The diagram shows the resulting differential pressure p mbar as a function of the flow rate Q l min at different viscosities ...

Page 38: ... 7 8 Voltage Regulator Internal supply voltages galvanically isolated supply galvanic isolation HSI 1 µF DC DC Pin Assignment 1 Supply voltage 9 36 V DC 2 Switch out 2 normally open 3 GND for supply voltage 4 GND switching output 5 HSI HYDAC Sensor Interface 6 RS485 7 RS485 8 Switch out 1 normally open The two switching outputs are in each case a passive n switching power MOSFET The switching outp...

Page 39: ...ion cables of various lengths with one connection plug 8 pole M12x1 according to DIN VDE 0627 and an open end The color coding of the HYDAC accessory cable ZBE42 xx is listed in the table below Pin Color Connection to 1 White Supply voltage 9 36 V DC 2 Brown Switching output 2 3 Green GND supply voltage 4 Yellow GND switching output 5 Gray HSI HYDAC Sensor Interface 6 Pink RS485 7 Blue RS485 8 Red...

Page 40: ...ed rouge USB RS 485 Converter GND GND GND 1 7 6 5 4 3 2 Schirm Shield Blindage 8 R 1k R 1k Pullup Pullup UM2 UM1 Lead voltages UM1 and UM2 as well as the load resistances and bridges via a separate external terminal strip Note that the voltage U may be 40 V DC at most and the current I 1 5 A at most Use for the pull up resistance 1kΩ You can find more possible examples in the chapter Examples of c...

Page 41: ...ing on page 54 Choose among the following settings for the switching output Switching output FE NFE factory setting A signal for all ferromagnetic Fe particles is output at switching output 1 and a signal for all non ferromagnetic nFe particles at switching output 2 Particles Switching Output ferromagnetic Fe 1 non ferromagnetic nFe 2 Switching output ALL RDY A signal for all ferromagnetic Fe part...

Page 42: ...particle is detected You can set the duration of the signal between 5 and 200 ms This value is factory set to 7 ms The signal gives no indication of the shape and size of the particles Switching on sensors Note that after the sensor has been switched on or after voltage has returned a start up phase of 70 seconds is necessary before the first measurement can be made Example Operation 1 particle de...

Page 43: ...tive low HYDAC FILTER SYSTEMS GMBH en us Page 43 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Example Operation no particle detected 0 V 0 U t UM1 2 Example Operation several particles detected 0 V 0 UM1 2 U t Δt Δt Δt ...

Page 44: ...s detected You can set the duration of the signal Δt between 5 and 200 ms This value is factory set to 7 ms The signal gives no indication of the shape and size of the particles Switching on the sensor Note that after the sensor has been switched on or after voltage has returned a start up phase of 70 seconds is necessary before the first measurement can be made Example Operation 1 particle detect...

Page 45: ...tive high HYDAC FILTER SYSTEMS GMBH en us Page 45 76 BeWa MCS1000 3435427f V130 en us 2012 06 15 doc 2012 06 15 Example Operation no particle detected 0 V 0 U t UM1 2 Example Operation several particles detected 0 V 0 UM1 2 U t Δt Δt Δt ...

Page 46: ... switching output S1 The signal indicating that the MCS is ready for use is emitted on the switching output S2 The signal is always emitted in the same way regardless of the switching logic active low or active high Note that after the sensor has been switched on and after voltage has returned after an interruption a start up phase of 70 seconds is necessary before the signal can be evaluated Afte...

Page 47: ...00 makes it possible to set parameters save the MCS measurement data with a time stamp read off stored data via USB memory stick forward the online measurement data to a PC forward the switching outputs to a superordinate controller MCS 1000 SMU 1200 HMG 3000 USB Memorystick HSI Bus Switching Output 1 2 1 2 3 4 5 6 7 8 braun brown brun gelb yellow jaune rot red rouge RS 232 PC RS 232 RS 232 USB A ...

Page 48: ...2 06 15 Connecting MCS with CSI D 5 Condition Sensor Interface With the CSI D 5 kit you have the opportunity to parameterize the MCS using a PC and to read off online and stored measurement data Connect the CSI D 5 kit HYDAC article no 3249563 in accordance with the following connection diagram USB A USB B PS2 PC CSI D 5 MCS 1000 ZBE 43 05 CSI D 5 Kit ...

Page 49: ...427f V130 en us 2012 06 15 doc 2012 06 15 Connecting MCS to HMG 3000 You can use the HMG 3000 to set the parameters of the MCS Connect the HMG 3000 to the MCS in accordance with the following connection diagram MCS 1000 HMG 3000 8 ZBE 41 ZBE 30 xx PS1 5 8 You can find more details in the HMG 3000 operating instructions ...

Page 50: ...articles that were stirred up by shaking or vibration and then got into the fluid stream For detailed evaluation of the measurement results it is necessary to know the following operating parameters of the system Is a constant variable or only temporarily existent fluid stream through the sensor present Example During the analysis of the particles occurring each day the actual operating duration o...

Page 51: ... doc 2012 06 15 Menu structure Power Up Menu MODE M2 S TIME Set value SEL COM HSI ADRESS HSI Set value DEFAULT CANCEL SAVE Measuring Menu DSPLAY FE A FE B FE C NFE D NFE E NFE F CYC A CYC B CYC C CYC D CYC E CYC F STATUS FI TEMP C TEMP F SWT OUT M2 FE NFE ALL RDY SWT LOG M2 ACT HI ACT LOW SWT PLS Set value CANCEL SAVE ...

Page 52: ... of particles is written to the memory of the MCS The number of particles within the time intervals can be seen from the parameter DSPLAY CYC Parameters 1 120 minutes Factory setting 60 SEL COM Set protocol Purpose Set transfer protocol to the superordinate system Function Adjustment not possible Parameters none Factory setting HSI ADRESS Set bus address Parameters A Z for the HSI bus Factory sett...

Page 53: ...ored in the internal memory after the passage of S TIME in each case The parameter CYC cycle gives the number of particles per variable that were counted within the current measurement time parameter S TIME The measuring time begins when the voltage is switched on or the power up menu is exited The value of the current interval is always displayed Parameters FE A ferromagnetic particles Fe Class A...

Page 54: ... field coil in the MCS TEMP C Medium temperature in C indirect measurement via sensor in the spool TEMP F Medium temperature in F indirect measurement via sensor in the spool Factory setting FE A The value of 1000 µm is shown on the display as 1k SWT OUT Set switching output Function You can find a detailed description on page 41 S1 Ferromagnetic Fe FE NFE S2 Non ferromagnetic nFe S1 ferromagnetic...

Page 55: ... Set logic at the switching output ACT HI active high Parameters ACT LOW active low Factory setting ACT LOW SWT PLS Set pulse length at the switching output Function Setting the pulse length of the switching outputs Parameters 5 200 milliseconds Factory setting 7 CANCEL cancel without saving Parameters none SAVE Save changes Parameters none ...

Page 56: ...dinate controllers Signal value Measurement voltage on high Measurement voltage off low Remove the connection cable on the MCS for error analysis and check the socket on the connection cable according to the following steps Step Pin Pin Description 1 1 3 Check the operation voltage 2 2 4 Check the measurement voltage UM1 at the switching output 1 3 8 4 Check the measurement voltage UM2 at the swit...

Page 57: ...ny particle active low Low ON ON Error on the MCS Contact HYDAC Low ON ON The MCS has not detected any particle active high High ON ON Error on the MCS Contact HYDAC ON OFF Error in measurement voltage Reestablish the measurement voltage OFF ON The MCS is switched off error in operation voltage Reestablish the operation voltage OFF OFF The MCS is switched off error in operation voltage measurement...

Page 58: ...he operation voltage to the MCS 2 Check the measurement voltage UM1 2 to the MCS 3 Perform a reset Remove the connection cable of the MCS for 10 seconds Reconnect the connection cable to the MCS 4 If there is no change in the error status contact HYDAC Observe the starting phase of 70 seconds Error status 1 active low The signal at the switching output is permanently free of voltage The MCS has de...

Page 59: ... 2 Operation voltage ON or OFF Measurement voltage UM1 2 ON Error status 2 active low The signal at the switching output is permanently voltage carrying The MCS has not detected an error This error occurs also when operation voltage is switched off and measurement voltage is switched on Only a superordinate controller can differentiate between this error signal and normal operation without detecti...

Page 60: ...rror occurs also when external measurement voltage is switched off Only a superordinate controller can differentiate between this error signal and normal operation without detection of a particle Evaluate the signal duration and the behavior of the two switching outputs S1 and S2 separately 0 V 0 U t UM1 2 Operation voltage ON Measurement voltage UM1 2 OFF Error status Device Ready In the Device R...

Page 61: ... 4 Remove the MCS from the cable from the component Disposing of MCS Dispose of the packaging material as appropriate for your area When decommissioning and or disposing of the MCS observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil contained in the unit to components coated in oil and to electronic compo...

Page 62: ... 06 15 doc 2012 06 15 Spare parts and accessories Designation Qty Part no MCS14xx flange adapter set SAE G 1 2 consisting of 1x Flange connection SAE 1x O ring 4x Cylinder head screw 1 3588249 MCS15xx pipe adapter set 42L consisting of 2x Pipe adapter 42L 2x O rings 8x Cylinder head screw 8x Washer 8x Spring washer 1 3435426 ...

Page 63: ... 4x Spring washer 4x Cylinder head screw 1 3442518 MCS15xx angle plate set consisting of 1x Angle plate 4x Cylinder head screw 8x Washer 4x Spring washer 4x Nut 1 3477243 O ring 25 x 3 53 NBR 70 Shore 1 601905 O ring 47 22 x 3 53 NBR 70 Shore 1 604815 O ring 110 72 x 3 53 NBR 70 Shore 1 603576 Socket plug female with 2 m line shielded 8 pole M12x1 ZBE 42 02 1 3281220 Socket plug female with 5 m li...

Page 64: ... Socket plug 4 pole M12x1 RJ45 plug ZBE 45 10 1 3346101 Connection cable Ethernet Length 5 m Patch Socket plug 4 pole M12x1 RJ45 plug ZBE 46 05 1 3346102 Connection cable Ethernet Length 10 m Patch Socket plug 4 pole M12x1 RJ45 plug ZBE 46 10 1 3346103 CD with FluMoS light PC Software 1 3251484 ConditionSensor Interface CSI D 5 kit 1 3249563 MCS channel default settings Channel Particles MCS13xx M...

Page 65: ...ction SAE 3 4 SAE 3 4 SAE 4 4x M16 Protection class to DIN 40050 IP 67 IP 67 IP 67 Weight 3 0 kg 2 5 kg 3 5 kg Dimensions L x W x H 83 x 120 x 120 mm 83 x 120 x 120 mm 83 x 162 x 140 mm Vibration 10 58 Hz 0 75 mm amplitude 0 75 mm amplitude 0 75 mm amplitude 58 500 Hz 10 g acceleration 10 g acceleration 10 g acceleration Shock 40 g 40 g 40 g Electrical data Operation voltage 9 36 V DC residual rip...

Page 66: ...ticle size Fe 70 µm 100 µm 200 µm Particle size nFe 200 µm 300 µm 550 µm Particle rate 25 s 25 s 25 s Particle size volume equivalent ball diameter Recalibration Service Recalibration is not required Customer Service For repair work please use the follow shipping address HYDAC SERVICE GMBH Friedrichsthaler Straße 15a Werk 13 66540 Neunkirchen Heinitz Germany Telephone 49 0 6897 509 883 Fax 49 0 68...

Page 67: ...ts HSI RS485 HSI protocol 7 2x Switching outputs RS485 Ethernet HSI TCP IP protocol Fluids 0 Mineral and synthetic oils particularly used in wind power industry Mechanical connection 1 Flange connection SAE 1 2 according to ISO 6162 1 only for MCS13xx 2 Flange connection SAE 3 4 according to ISO 6162 1 only for MCS14xx 5 Flange connection SAE 4 according to ISO 6162 1 only for MCS15xx Electrical c...

Page 68: ...veral different supply voltages Lead the load resistances and bridges via a separate external terminal strip Connection operation voltage measurement voltage Using switching output 1 1 1 2 2 3 3 4 4 5 5 6 6 1 3 4 8 weiss white blanc grün green vert gelb yellow jaune rot red rouge 9 36 V DC GND UM R 1k ZBE 42S xx Using switching output 2 1 1 2 2 3 3 4 4 5 5 6 6 1 3 4 2 weiss white blanc grün green ...

Page 69: ...te blanc grün green vert gelb yellow jaune braun brown brun rot red rouge 9 36 V DC GND UM1 UM2 R 1k R 1k ZBE 42S xx Connection operation voltage measurement voltage In the following examples a measurement voltage of 10 V DC and an operation voltage of 24 V DC are used Using switching output 1 1 1 2 2 3 3 4 4 5 5 6 6 1 3 4 8 weiss white blanc grün green vert gelb yellow jaune rot red rouge 24 V DC...

Page 70: ... 2 2 3 3 4 4 5 5 6 6 1 3 4 2 weiss white blanc grün green vert gelb yellow jaune braun brown brun 24 V DC 10 V DC GND GND UM R 1k ZBE 42S xx Using switching output 1 and 2 1 1 2 2 3 3 7 7 4 4 8 8 5 5 9 9 11 11 6 6 10 10 12 12 1 3 4 2 8 weiss white blanc grün green vert gelb yellow jaune braun brown brun rot red rouge 10 V DC 24 V DC GND GND UM1 UM2 R 1k R 1k ZBE 42S xx ...

Page 71: ...Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity Designation MetallicContamination Sensor Type MCS 1000 Series Part no Serial no EMC Guideline 2004 108 EG EU directive on electromagnetic compatibility EN 61000 6 3 Electromagnetic compatibility immunity EN 61000 6 2 2009 08 28 Thorsten Trier Date Name CE authorized person E...

Page 72: ... are called magnetically weak Non ferromagnetic nFe Many metals used in the industry do not have the above mentioned ferromagnetic property Examples include aluminum alloys copper brass as well as austenitic steels like stainless steel Such metals are called non ferromagnetic they can be easily checked with a commercially available permanent magnet If there is no adhesion the metal is nFe Certific...

Page 73: ...ria Device design Manufacture Calibration Quality planning Product documentation comprising data sheet and operating and maintenance instructions Proof of function for the MCS 1000 EMC test Retrofitting in GL certified plants Condition monitoring systems in wind power plants which have already been certified by GL do not lose their certification if the MCS 1000 is built into the system after certi...

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Page 76: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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