Hydac FluidMonitoring FMM-P-L Series Operating And Maintenance Instructions Manual Download Page 1

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FMM-P-L ... /060

FluidMonitoring Module

Operating and maintenance instructions

English (translation of original instructions)

Document No.: 3462890

Summary of Contents for FluidMonitoring FMM-P-L Series

Page 1: ...FMM P L 060 FluidMonitoring Module Operating and maintenance instructions English translation of original instructions Document No 3462890 ...

Page 2: ...ons are liable to compensation Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors We welcome any suggestions for improvements All det...

Page 3: ...truction of Personnel 11 Safety Measures to Be Followed during Normal Operation 11 Maintenance Servicing and Troubleshooting 11 Modifications to the FMM P L 12 Storage 12 Checking the scope of delivery 13 FMM Features 14 Restrictions on use 14 Hydraulic schematic 15 Dimensions 15 FMM P L components 16 Attaching the FMM P L mechanically 17 FMM P L hydraulic installation 18 Connecting the FMM P L wi...

Page 4: ...FMM P L Contents HYDAC Filter Systems GmbH en Page 4 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 Technical Data 24 Customer Service 24 ...

Page 5: ...es the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or other useful information please don t hesitate to cont...

Page 6: ...the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any mod...

Page 7: ...ooking for WHERE can I find the information I m looking for The document has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number HYDAC Filter Systems GmbH en Page 7 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 Chapter description Page numb Edition date Document language The documentation number with its index enables you to ...

Page 8: ...n accordance with the current state of the art and recognized safety regulations Nevertheless hazard may be posed to the life and limb of the individual using the product or to third parties The FMM P L is to be used as follows solely for its designated use only when in a safe perfect condition Any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately...

Page 9: ... continuous monitoring of particulate contamination and water content in hydraulic systems Analyzing the size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use Proper or designated use of the product extends ...

Page 10: ...mbols and warnings on the FMM P L in a legible condition The hoses and connection fittings are to be checked daily for leakage visual check The electrical components of the FMM P L are to also be regularly checked visual check once a month Any loose connections or damaged cables are to be replaced immediately HYDAC Filter Systems GmbH en Page 10 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 0...

Page 11: ...authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Repair work X Shutdown decommissioning X X X X Safety Measures to Be Followed during Normal Operation Do not operate the FMM P L unless all the safety devices function...

Page 12: ...ine components which are not in perfect condition Use only original spare parts Non OEM components have no guarantee that they have been designed and manufactured so as to comply with loading and safety requirements Storage Store the FMM P L in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit Drain the FMM P L completely before...

Page 13: ...ilter Systems GmbH en Page 13 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 Item Qty Designation 1 1 FluidMonitoring module FMM P L 2 1 Connector with 8 pole M12x1 screened 3 1 Connector female 5 pole M12x1 1 Operating and Maintenance Instructions FMM P L this document 1 Operating and maintenance instructions AS1000 1 CD ROM with Software CoCoS 1000 Operation and maintenance instruction...

Page 14: ...ricant fluids e g for the detection of leakages The FMM P L features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits The FMM P L is suitable for an operating pressure of 15 300 bar Advantages offered by the FMM P L Cost effective solution Early warning in the case of critical machine states Continuous fluid monitoring Condition based maint...

Page 15: ...FMM P L Hydraulic schematic Hydraulic schematic HYDAC Filter Systems GmbH en Page 15 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 CS IN OUT AS TP1 TP2 Dimensions 325 60 115 190 210 ø 6 6 120 ...

Page 16: ... 1 FMM P L Installation block 2 ContaminationSensor CS 1000 series 3 Connector female 8 pole M12x1 4 AquaSensor AS 1000 series 5 Connector female 5 pole M12x1 6 Inlet IN female thread G according to ISO 228 7 Outlet OUT female thread G according to ISO 228 8 Test connection TP1 test connector Type 1620 9 Test connection TP2 test connector Type 1620 11 Filter element installed ...

Page 17: ...nt conditions such as temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40050 EN60529 IEC 529 VDE 0470 Fastening can be carried out by means of the four holes in the installation block with 4 M6 screws in accordance with ISO 4762 minimum length 80 mm HYDAC Filter Systems GmbH en Page 17 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 190 115 60 ...

Page 18: ...stallation To minimize measurement errors resulting from trapped air in the system we recommend the flow direction through the FMM P L from bottom IN to top OUT HYDAC Filter Systems GmbH en Page 18 28 BeWa FMM P L_060 3462890 en 2009 06 08 doc 2009 06 08 IN OUT ...

Page 19: ... at the measurement site It must be within the permissible range 2 The hydraulic system has to be completely depressurized 3 First connect the return flow line to the outlet port OUT of the FMM P L We recommend an internal Ø 4 mm for the return line 4 Now connect the other end of the return line to the system tank for example 5 Now connect the measurement line to the inlet port IN of the FMM P L W...

Page 20: ...rement point p Δ must amount to a minimum of 15 bar if OK change filter element Red 19 9 mA 9 95 V open Flow definition not possible The Sensor status definition not possible Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure on test point p Δ must amount ...

Page 21: ... L_060 3462890 en 2009 06 08 doc 2009 06 08 WARNING Hydraulic systems are under pressure Bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Item Designation 10 O ring 10 77x 2 62 20 Filter element 25 µm 30 O ring 20x 2 40 Support ring Ø 20 50 Screw plug ...

Page 22: ...he screw plug 50 Be sure to use the correct sequence and to mount cleanly and perfectly 8 Wet the O ring 30 and the support ring 40 with medium 9 Turn the screw plug 50 clockwise manually then tighten it with an Allen wrench size 10 Tightening torque 8 10 Nm Decommissioning the FMM P L To decommissioning the FMM P L proceed according to the following steps 1 Remove the electric plug to the CS1000 ...

Page 23: ...ting of 2x O ring 1x support ring 1x filter element 1 3348645 Description Qty Part no Connector 8 pole M12x1 with screw clamp 1 3281243 Socket plug female with 2 m line shielded 8 pole M12x1 1 3281220 Socket plug female with 5 m line shielded 8 pole M12x1 1 3281239 Extension cable 5 m socket plug female 8 pole M12x1 socket plug male 8 pole M12x1 1 3281240 Socket plug female 5 pole M12x1 with screw...

Page 24: ... material FPM Relative humidity max 95 non condensing Permissible viscosity range 15 350 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 30 80 C 22 176 F Storage temperature range 40 80 C 40 176 F Weight 12 5 kg For further technical details please refer to the operating and maintenance manuals of the respective component Customer Service Shipping address for calibration and...

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Page 28: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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