200 South Ridge Road
Hesston, Kansas
67062
®
Hustler
Parts Manual
Page 1: ...200 South Ridge Road Hesston Kansas 67062 Hustler Parts Manual...
Page 2: ...any person WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARR...
Page 3: ...g Sub Assembly 4 4 Brake 4 5 Wheels Tires Wheels Tires 5 1 Front Wheel Assembly 5 2 Drive Wheel Breakdown 5 3 Engine Muffler Clutch Fuel System Engine Muffler Clutch Multi Page 6 1 Engine Service Part...
Page 4: ...rform normal maintenance requirements on these units The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the mower The component ma...
Page 5: ...Cette page intentionnellement laiss e vierge Frame 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 18 UTC 2020 3 1...
Page 6: ...Frame Cover Frame 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 18 UTC 2020 3 1...
Page 7: ...cal 3 The frame includes the decals and hardware l ment Num ro de pi ce Qt Nom 1 555170 1 SVC FRAME 48 CE TS 2 601069 10 CN 312 18x 200 MAX THK 3 N A 2 SERIAL NO SPEC DECAL 4 776310 1 DECAL CE MARK 5...
Page 8: ...Frame Cover Cover 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 19 UTC 2020 3 2...
Page 9: ...1 00X 12 HD ZN 3 114003 1 DECK COVER 48 54 4 114509 1 HEAT SHIELD W A 5 036244 2 CS 375 16X1 00 HX G5 ZN 6 086660 2 NT 375 16NLG8 7 602061CE 1 DECK HEIGHT DECAL 8 602562 1 DECAL NO SERVICE Cover 48 Tr...
Page 10: ...Transmissions Drive Belt Handlebar Instrument Panel Brake Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 20 UTC 2020 4 1...
Page 11: ...FW 760X1 38X 08 ZN 18 601084 1 SB 750X 2 000 SH 625 11 19 793836 1 DRIVE BELT 20 607525 1 PULLEY IDLER 21 028118 1 FW 0 625X1 00X 13 ZN 22 781872 1 CS 625 11X1 250HXG5 23 034272 2 NT 312 18HXG5 24 781...
Page 12: ...Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 20 UTC 2020 4 1...
Page 13: ...6253 6 CB 312 18X 750 FUL ZN 42 043570 6 CLIP HOSE SINGLE FS 43 016832 6 NT 312 18FLKG5 44 601001 4 SPRING CLAMP 75 DIA 45 605899 1 HOSE 23 787713 46 605900 1 HOSE 43 787713 47 601219 2 FTG 90 9 16 SA...
Page 14: ...Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 20 UTC 2020 4 1...
Page 15: ...Cette page intentionnellement laiss e vierge Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 20 UTC 2020 4 1...
Page 16: ...Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 21 UTC 2020 4 1...
Page 17: ...e Belt Multi Page 1 Torque to 100 ft lbs 2 Torque to 30 ft lbs 3 Left side transmission 4 Right side transmission Transmissions Hoses Drive Belt Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048K...
Page 18: ...Transmissions Drive Belt Handlebar Instrument Panel Brake Transmission Service Parts 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 21 UTC 2020 4 2...
Page 19: ...W Not Shown 604902 1 HG RTN CCW 3 602208 1 SPRING EXT RTN 52401 4 600972 1 CLIP RETAINING 5 604957 1 BRAKE ARM ZT3400 6 600974 1 GUARD TRANS FILTER Not Shown 600975 1 GUARD TRANS FILTER 7 600976 1 HYD...
Page 20: ...Transmissions Drive Belt Handlebar Instrument Panel Brake Instrument Panel Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 22 UTC 2020 4 3...
Page 21: ...1 000 LG HML Z 17 054502 10 NT 375 16HXG5 18 768259 6 BUSHING IGUS 0810 FS 19 119748 1 NEUTRAL LOCK YOKE ASSY 20 604448 1 UHMW CHANNEL 21 076422 1 FW 0 406X1 00X 06 ZN 22 086660 1 NT 375 16NLG8 23 305...
Page 22: ...Instrument Panel Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 22 UTC 2020 4 3...
Page 23: ...SS 47 785808 1 KEY ASSEMBLY 48 776476 1 SWITCH PTO 6201 321 49 769166 1 HOUR METER 50 712257 1 INDICATOR LIGHT RED FS 51 045898 1 IGNITION SWITCH 52 786657 1 CABLE CHOKE 53 767954 12 FW 0 379X 82X 06...
Page 24: ...Instrument Panel Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 23 UTC 2020 4 3...
Page 25: ...Cette page intentionnellement laiss e vierge Instrument Panel Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 23 UTC 2020 4 3...
Page 26: ...Instrument Panel Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 23 UTC 2020 4 3...
Page 27: ...separately 2 Torque to 20 N m 3 Part of the operator presence control harness 4 Part of the wire harness 5 The console includes the decals 6 The sealed relay includes a bracket Instrument Panel Multi...
Page 28: ...Transmissions Drive Belt Handlebar Instrument Panel Brake Handlebar Steering Sub Assembly 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 24 UTC 2020 4 4...
Page 29: ...SPACER BUSHING 7 785766 2 STEERING ROD ADJUSTER 8 606926 6 SC 10 24x0 750BH 9 110641 1 STEERING COVER W A 10 779157 2 CB 312 18X1 750 11 058776 2 NT 312 18NLG5 12 077842 4 MS 6 32X1 000RDSL 13 341826...
Page 30: ...Transmissions Drive Belt Handlebar Instrument Panel Brake Brake 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 25 UTC 2020 4 5...
Page 31: ...X 06 HD ZN 3 124380 3 1 LOWER BRAKE BELLCRANK 4 086660 4 NT 375 16NLG8 5 765339 1 BUSHING IGUS 0608 FS 6 601710 1 LOWER BRAKE ROD ASSY 7 054502 2 NT 375 16HXG5 8 784421 1 SPRING SUPPLIER 2512 Brake 48...
Page 32: ...Wheels Tires Wheels Tires 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 25 UTC 2020 5 1...
Page 33: ...3 606711 2 DUST CAP 4 061101 2 NT 750 10 HX ZN NL GR B 5 606715 6 CW 0 766 X 1 50 X 093 6 606712 4 BEARING TAPERED ROLLER 7 606713 4 RACE TAPERE ROLLER 8 606817 2 GREASE PLUG 9 606714 2 SEAL 1 25 X 1...
Page 34: ...Wheels Tires Front Wheel Assembly 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 26 UTC 2020 5 2...
Page 35: ...75 4 042630 1 CS 500 13X6 500HXG5 5 306969 1 GAGE WHEEL SPACER 6 606740 1 TIR WHL 11X4 00 5 SLV 7 606779 2 DUST CAP 0 502 ID 8 606780 2 SEAL 9 606778 2 SPACER 0 531 10 606753 2 BEARING TAPERED ROLLER...
Page 36: ...Wheels Tires Drive Wheel Breakdown 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 27 UTC 2020 5 3...
Page 37: ...ce Qt Nom 1 600692 1 TIR 20X8 00 10 B4R GRMR 2 600718 1 WHL 10X7 00 4X4 0 SLV 3 019521 1 TIRE VALVE TR 412 GOODY Drive Wheel Breakdown 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28...
Page 38: ...Engine Muffler Clutch Fuel System Engine Muffler Clutch Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 28 UTC 2020 6 1...
Page 39: ...E TIE SMALL SHORT 18 791251 1 HARNESS CLUTCH PIGTAIL Commentaires pour le num ro de pi ce 791251 Pigtail was updated with epoxy to hold the wires steady The wire sheath was also updated to a more flex...
Page 40: ...Engine Muffler Clutch Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 28 UTC 2020 6 1...
Page 41: ...m FUEL VAPOR LINE LENGTHS A 32 cm FUEL FILTER TO TANK FUEL B 86 cm ENGINE PURGE PORT TO VACUUM BREAKER VAPOR l ment Num ro de pi ce Qt Nom 28 601503 2 CB 250 20 X 625 ZN 29 606445 1 STARTER SOLENOID 3...
Page 42: ...Engine Muffler Clutch Fuel System Engine Service Parts 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 28 UTC 2020 6 2...
Page 43: ...Nom 1 603058 1 PRE FILTER KAW 2 603059 1 AIR FILTER MAIN 3 602581 1 ENGINE OIL FILTER 4 068478 1 FUEL FILTER IN LINE Engine Service Parts 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May...
Page 44: ...Engine Muffler Clutch Fuel System Battery 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 29 UTC 2020 6 3...
Page 45: ...4 LW 250 INTEXT ZN 6 125501 1 1 BATTERY TRAY 7 036236 6 CS 312 18X1 000HXG5 8 768523 6 FW 0 343SAE 9 016832 1 NT 312 18FLKG5 10 793489 2 BATTERY CLAMP ROD 11 000331 1 WIRE TIE SMALL SHORT 12 555318 1...
Page 46: ...Engine Muffler Clutch Fuel System Fuel System 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 30 UTC 2020 6 4...
Page 47: ...03326 14 VAPOR LINE 3 16 Commentaires pour le num ro de pi ce 603326 Sold by the foot 4 000398 1 CLAMP 50 CNT BAGS 5 016832 1 NT 312 18FLKG5 6 604305 1 VACUUM BREAKER Not Shown 603161 1 VACUUM BREAKER...
Page 48: ...Engine Muffler Clutch Fuel System Fuel Tank Service Parts 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 30 UTC 2020 6 5...
Page 49: ...VENT FITTING 2 604200K 1 SVC KIT GROMMET 3 785295K 1 SVC KIT TANK GROMMET 4 783944K 1 SVC KIT FUEL VALVE 5 603161 1 VACUUM BREAKER FILTER Fuel Tank Service Parts 48 TrimStar Parts Manual 939504CE HTT...
Page 50: ...Deck Deck Belt Blades Deck Lift Service Deck 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 31 UTC 2020 7 1...
Page 51: ...m 1 555067 1 SVC DECK DECAL 48 SD 2 607583 4 0 25 20 X 0 625 3 601796 1 DECAL TRIMSTAR 4 601787 2 DECAL TRIMSTAR 5 601931 1 DECAL THROWN OBJECTS 6 793976 1 DECAL 48 DECK ID 7 781419 1 DECAL BELT ROUTI...
Page 52: ...Deck Deck Belt Blades Deck Lift Deck Pulleys Spindles 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 32 UTC 2020 7 2...
Page 53: ...604790 2 IDLER SLIDE EXTRUDED 11 604253 1 CB 50 13 X 2 00 STD ZN 12 705954 3 CS 500 13X1 25 HX G5 ZN 13 798603 3 FW 515X1 65X 12 HD ZN 14 607505 3 PULLEY B SEC 4 784 EOD 15 606362 3 DUST SHIELD 16 604...
Page 54: ...Deck Deck Belt Blades Deck Lift Spindle Service Parts 607208 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 33 UTC 2020 7 3...
Page 55: ...PINDLE RET 2 607275 2 BLADE SPINDLE BEARING 3 607210 1 BLADE SPINDLE SPACER 4 607417 1 SVC SPINDLE HOUSING 5 607211 1 BLADE SPINDLE SHAFT Spindle Service Parts 607208 48 TrimStar Parts Manual 939504CE...
Page 56: ...Deck Deck Belt Blades Deck Lift Deck Deck Belt Blades 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 33 UTC 2020 7 4...
Page 57: ...2 375 ZN 13 781567 3 NT 500 13NLG5 14 767962 3 FW 531 x 1 063 x 175 15 602341 1 WHEEL ANTI SCALP 16 602344 1 SPACER ANTI SCALP 5 73 17 602338 1 CB 50 13 X 7 50 STD ZN 18 604780 2 WHEEL ANTI SCALP 19 6...
Page 58: ...Deck Deck Belt Blades Deck Lift Deck Lift Mounting Hardware Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 34 UTC 2020 7 5...
Page 59: ...3 1 SVC TRANSPORT BRACKET 18 036244 1 CS 375 16X1 00 HX G5 ZN 19 705954 2 CS 500 13X1 25 HX G5 ZN 20 263517 2 BEARING DISC 531 ID 21 728550 1 SB 50X 75SH 375 16TD 22 601953 2 WASHER WAVY 558x1 005 23...
Page 60: ...Deck Lift Mounting Hardware Multi Page 48 TrimStar Parts Manual 939504CE HTTSRS048KAWFS600VC Thu May 28 06 43 34 UTC 2020 7 5...
