Husqvarna FC 350 2023 Owner'S Manual Download Page 81

Page: 81 / 158

SERVICE WORK ON THE CHASSIS 11

11.41

Checking the chain, rear sprocket, engine sprocket, and chain guide

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 51)

400227-01

Main work

–

Shift the transmission to the neutral position.

–

Check the chain, rear sprocket and engine sprocket for wear.
» If the chain, rear sprocket or engine sprocket is worn:

–

Change the drivetrain kit.

Info

The engine sprocket, rear sprocket and chain

should always be replaced together.

400987-10

–

Pull on the top section of the chain with the specified
weight

Guideline

Weight, chain wear mea-

surement

10 … 15 kg (22 … 33 lb.)

–

Measure distance

of 18 chain rollers in the lower chain

section.

Info

Chain wear is not always even, so you should repeat

this measurement at different chain positions.

Maximum distance

from

18 chain rollers at the

longest chain section

272 mm (10.71 in)

» If distance

is greater than the specified measurement:

–

Change the drivetrain kit.

Info

When a new chain is mounted, the rear

sprocket and engine sprocket should also be

changed.
New chains wear out faster on an old, worn

rear sprocket or engine sprocket.

Summary of Contents for FC 350 2023

Page 1: ...OWNER S MANUAL 2023 FC 350 FX 350 Art no 3402632en ...

Page 2: ......

Page 3: ...services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly contain special equipment that ...

Page 4: ...utton 19 6 13 Idle speed adjusting screw 20 6 14 Shift lever 20 6 15 Foot brake lever 21 6 16 Plug in stand All FC models 21 6 17 Side stand FX 350 21 7 PREPARING FOR USE 22 7 1 Advice on preparing for first use 22 7 2 Running in the engine 23 7 3 Starting power of lithium ion batteries at low temperatures 23 7 4 Preparing the vehicle for difficult operating conditions 24 7 5 Preparing the vehicle...

Page 5: ...alling the shock absorber 63 11 22 Removing the seat 65 11 23 Mounting the seat 66 11 24 Removing the air filter box cover 66 11 25 Installing the air filter box cover 67 11 26 Removing the air filter 68 11 27 Cleaning the air filter and air filter box 69 11 28 Installing the air filter 70 11 29 Securing the air filter box cover 70 11 30 Removing the right side panel 71 11 31 Installing the right ...

Page 6: ...ging the mapping 117 16 5 Adjusting the idle speed 117 16 6 Teaching the throttle valve position 118 16 7 Checking the basic position of the shift lever 119 16 8 Adjusting the basic position of the shift lever 119 17 SERVICE WORK ON THE ENGINE 120 17 1 Changing the fuel screen 120 17 2 Checking the engine oil level 121 17 3 Changing the engine oil and oil filter cleaning the oil screen 122 17 4 Ad...

Page 7: ...lly trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential reworking 1 2 Formats used The typographical formats used in this...

Page 8: ...rance competition and not primarily for use in motocross 2 2 Misuse The vehicle must only be used as intended Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective...

Page 9: ...f noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other components which conduct exh...

Page 10: ... Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing 2 8 Work rules Unless specified otherwise the ignition must be turned off during all work models with ignition lock models with remote key or the engine must be at a standstill models without ignition lock or remote key Special tools are necessary for certain tasks The tools are not a component of...

Page 11: ... useful information and many tips on how to operate handle and service your motorcycle This is the only way to find out how best to customize the vehicle for your own use and how you can protect yourself from injury Tip Store the Owner s Manual on your terminal device for example so that you can read it whenever you need to If you would like to know more about the vehicle or have questions on the ...

Page 12: ...rnational Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of chassis components Use of the vehicle under difficult c...

Page 13: ...ICLE 4 11 4 1 View of vehicle front left example A01208 10 1 Hand brake lever p 15 2 Clutch lever p 15 3 Fuel tank filler cap 4 Air filter box cover 5 Cold start button p 19 6 Engine number p 13 7 Shift lever p 20 ...

Page 14: ...juster 2 Combination switch p 16 3 Stop button p 15 3 Start button p 16 4 Throttle grip p 15 5 Vehicle identification number p 13 5 Steering head label p 13 6 Fork article number p 13 7 Idle speed adjusting screw p 20 8 Foot brake lever p 21 9 Engine oil level viewer bk Shock absorber rebound adjuster ...

Page 15: ... steering head 5 2 Steering head label 401946 10 The steering head label 1 is attached to the front of the steering head 5 3 Engine number H01047 10 Engine number 1 is embossed on the left side of the engine above the engine sprocket 5 4 Fork article number 401947 10 The fork article number 1 is stamped on the inside of the axle clamp ...

Page 16: ...5 SERIAL NUMBERS 14 5 5 Shock absorber article number F03756 10 The shock absorber article number 1 is stamped on the top of the shock absorber ...

Page 17: ...aged using the hand brake lever 6 3 Throttle grip F03648 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button F03650 11 The stop button 1 is located on the right side of the handlebar Possible states The stop button is in the basic position In this position the ignition circuit is closed and the engine can be started Stop button pressed In this position the ignition ...

Page 18: ...ght up The engine characteristic can be changed using button 1 and button 2 on the combination switch Traction control can be activated using the TC button 3 on the combination switch Launch control and the quickshifter can also be activated using the combination switch 6 7 Overview of indicator lights All FC models A01223 11 Possible states Malfunction indicator lamp lights up flashes orange The ...

Page 19: ...ched in front of the han dlebar The combination instrument shows the total number of operating hours of the engine The operating hour counter begins counting when the engine is started and stops when the engine is switched off Info Nothing can be cleared or adjusted on the combination instrument As soon as the diagnostics tool is connected the service hour counter starts running Before longer diag...

Page 20: ...m Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system A01172 10 All FC models Turn fuel tank filler cap 1 counterclockwise and lift it off A01217 10 FX 350 Press release button 1 turn the fuel tank filler cap counterclo...

Page 21: ...e is low To help the engine burn the increased fuel quantity it must be supplied with additional oxygen by pushing the cold start button After briefly opening up the throttle and then releasing the throttle grip again or turning the throttle grip towards the front the cold start button returns to its original position Info Check whether the cold start button has returned to its basic position Poss...

Page 22: ...peed is adjusted using the idle speed adjusting screw 1 Increase the idle speed by turning the idle speed adjusting screw clockwise Decrease the idle speed by turning the idle speed adjusting screw counterclockwise 6 14 Shift lever 401950 10 Shift lever 1 is mounted on the left of the engine 401950 13 All FC models The gear positions can be seen in the figure The neutral or idle position is betwee...

Page 23: ...el spindle The plug in stand is used to park the motorcycle The plug in stand is used as a fork locker when transporting the motorcycle Info Remove the plug in stand before riding The tool can be attached to the plug in stand holders 6 17 Side stand FX 350 401943 10 The side stand 1 is located on the left of the vehicle 401944 10 The side stand is used for parking the motorcycle Info When you are ...

Page 24: ...handling characteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if yo...

Page 25: ...0 lb Maximum permissible rear axle load 190 kg 419 lb Run in the engine p 23 7 2 Running in the engine During the running in phase do not exceed the specified engine speed and engine performance Guideline Maximum engine speed During the first operating hour 7 000 rpm Maximum engine performance During the first 3 operating hours 75 Avoid fully opening the throttle 7 3 Starting power of lithium ion ...

Page 26: ...dity and corrosion and to ensure it is firmly seated If humidity corrosion or damage is found Clean and dry the connector or change it if necessary Difficult operating conditions are Rides on dry sand p 24 Rides on wet sand p 25 Rides on wet and muddy circuits p 25 Rides at high temperatures or slow riding p 26 Riding at low temperatures and in snow p 26 7 5 Preparing the vehicle for rides on dry ...

Page 27: ...cover A46006921000 Info Observe the fitting instructions for Husqvarna Motor cycles technical accessories 600868 01 Clean the chain Chain cleaner p 146 Mount the steel sprocket Grease the chain Universal oil spray p 147 Clean the radiator fins Straighten the bent radiator fins carefully 7 7 Preparing the vehicle for rides on wet and muddy circuits F03669 01 Mount the air filter rain cover Air filt...

Page 28: ...engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Chain cleaner p 146 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 111 7 9 Preparing the vehicle for low temperatures or snow F03669 01 Mount the air filter rain cover Air filter rain cover A46006921000 Info Observe the fitting in...

Page 29: ...ain tension p 77 Check the tire condition p 102 Check tire pressure p 102 Check the spoke tension p 103 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 52 Bleed the fork legs p 52 Check the air filter and clean if necessary Check the settings of all controls and ensure that they can be operated s...

Page 30: ...cessary to warm up the lithium ion battery and thereby increase the starting power After 6 unsuccessful starting attempts do not try again and check the vehicle for other errors instead During the starting process the malfunction indi cator lamp lights up 8 3 Activating launch control Info The launch control helps the rider to generate optimum motorcycle acceleration at the beginning of a race The...

Page 31: ...f the engine has already been running for some time the engine must first be restarted before the launch control can be activated 8 4 Activating traction control Info The traction control reduces excessive slip on the rear wheel in favor of more control and propulsion particularly in wet conditions When traction control is switched off the rear wheel may spin more during high acceleration and on s...

Page 32: ...ls F03760 12 Press the QS button 1 to switch the quickshifter on or off The QS indicator lamp lights up when the quickshifter is activated Info The quickshifter is not activated when shifting up from first to second gear and the clutch lever must be used when shifting up instead Even if the quickshifter is activated you need to use the clutch lever to shift down 8 8 Shifting riding Warning Danger ...

Page 33: ...gh engine speed with a slipping clutch F03642 10 All FC models Condition Quickshifter activated If the quickshifter is activated you can shift up in the engine speed range shown without pulling the clutch lever Info The quickshifter is not activated when shifting up from first to second gear and the clutch lever must be used when shifting up instead The minimum engine speed before shifting up is s...

Page 34: ...e vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if...

Page 35: ...lts or other suitable devices to secure the motorcycle against falling over or rolling away Info Only tighten the tension belts to the point that the plug in stand is firmly in contact with the fender and the tires Pay attention to the alignment of the plug in stand to the fender FX 350 Switch off the engine Use tension belts or other suitable devices to secure the motorcycle against falling over ...

Page 36: ...ot be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Switch off the engine Open the fuel tank fille...

Page 37: ...at the electrical system is functioning properly Check and charge the 12 V battery Check the front brake linings p 89 Check the brake linings of the rear brake p 95 Check the brake discs p 86 Check the brake lines for damage and tightness Check the front brake fluid level p 87 Change the front brake fluid Check the rear brake fluid level p 93 Change the rear brake fluid Check correct the fluid lev...

Page 38: ...3 Check the steering head bearing play p 59 Lubricate the steering head bearing p 60 Perform minor engine service including removing and installing the engine Change the piston check measure the cylinder Check the cylinder head Check the camshafts and valve train system components Check the timing assembly Change the radial shaft seal rings and water pump gasket Change the intake flange Perform ma...

Page 39: ...d in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork leg as an end stop Info If the fork is ...

Page 40: ...n damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to hel...

Page 41: ... The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber Preparatory work Remove the right side panel p 71 F03639 10 Main work Turn adjuster 1 clockwise all the way to the stop Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping FC 350 EU Comfort 2 turns Standard 1 5 turns ...

Page 42: ...e up to the last perceptible click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping FC 350 EU Comfort 17 clicks Standard 15 clicks Sport 13 clicks Rebound damping FC 350 US Comfort 17 clicks Standard 15 clicks Sport 13 clicks Rebound damping FX 350 Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase t...

Page 43: ...imension A of rear wheel unloaded p 40 Hold the motorcycle upright with aid of an assistant Measure the distance again between the rear axle and mark ing SAG on the rear fender using the sag gage Note the value as dimension B Info The static sag is the difference between measure ments A and B Check the static sag Static sag FC 350 EU 35 mm 1 38 in Static sag FC 350 US 35 mm 1 38 in Static sag FX 3...

Page 44: ...U 105 mm 4 13 in Riding sag FC 350 US 105 mm 4 13 in Riding sag FX 350 105 mm 4 13 in If the riding sag differs from the specified measurement Adjust the riding sag p 43 10 10 Adjusting the spring preload of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrog...

Page 45: ...C 350 US 8 mm 0 31 in Spring preload FX 350 8 mm 0 31 in Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten bolt 1 Guideline Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Finishing work Install the shock absorber p 63 Install the right side panel p 71 Check the free travel of the foot brake lever p 91 Remove the mo...

Page 46: ...350 Weight of rider 65 75 kg 143 165 lb 42 N mm 240 lb in Weight of rider 75 85 kg 165 187 lb 45 N mm 257 lb in Weight of rider 85 95 kg 187 209 lb 48 N mm 274 lb in Info The spring rate is shown on the outside of the spring Finishing work Install the shock absorber p 63 Install the right side panel p 71 Check the free travel of the foot brake lever p 91 Check the static sag of the shock absorber ...

Page 47: ...owly to start with after making adjustments to get the feel of the new handling characteristic Info Check or adjust the air pressure under the same conditions at the earliest 5 minutes after switching off the engine The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg Preparatory work Raise the motorcycle with a lift stand p 51 A01166...

Page 48: ...ing excess pressure will escape from the hose the fork leg itself does not lose any air The fork airpump indicator switches off automatically after 80 seconds Mount the protection cap Info Only mount the protection cap by hand Finishing work Remove the motorcycle from the lift stand p 51 10 14 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork ...

Page 49: ...sion 10 15 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork suspension behavior Z01370 10 Turn adjuster 1 clockwise all the way to the stop Info Adjuster 1 is located at the lower end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Rebound damping FC 350 EU Comfort 17 clicks Standard 12 cl...

Page 50: ...ounted in 2 different positions This allows the handlebar to be mounted in the most comfortable position for the rider Info In addition the handlebar can be mounted rigidly or on a rubber bearing 10 17 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break a...

Page 51: ...hings 4 and 5 Place the handlebar support in the required position Info The handlebar support is longer and higher on one side Mount and tighten the screws 7 with bushing 6 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position handlebar clamp 2 Mount screws 1 but do not tighten yet First bo...

Page 52: ...9 5 lbf ft Loctite 243 Rigid handlebar support bushing A46001038010 The conical side of bushing faces downwards Position the handlebar Info Make sure the cables and wiring are positioned correctly Position handlebar clamp 2 Mount screws 1 but do not tighten yet First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws...

Page 53: ...d raise the motorcycle at the frame underneath the engine Lift stand 78129955100 Neither wheel is in contact with the ground Secure the motorcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking...

Page 54: ...nishing work Remove the motorcycle from the lift stand p 51 11 4 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with a lift stand p 51 Remove the fork protector p 53 F03666 10 Main work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots...

Page 55: ... take off the clamp Remove screws 2 and take off the left fork protector Remove screws 3 and take off the right fork protector 11 6 Installing the fork protector A01213 11 Position the fork protector on left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and the clamp Mount and tighten screws 2 Position the fork protector on the r...

Page 56: ...A01220 11 Position the engine guard on the frame Mount screws 1 but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount screws 2 with bushings but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft The engine guard is directed evenly toward the front Tighten all the screws of the engine guard Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 57: ...ews 4 Remove the right fork leg 11 10 Installing the fork legs F03665 11 Main work Position the fork legs Air bleeder screw 1 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with the upper edge of the upper triple clamp The air su...

Page 58: ...cycle with a lift stand p 51 Remove the front wheel p 98 Remove the fork legs p 55 Remove the start number plate p 61 Remove front fender p 61 Take off the handlebar cushion A01190 10 Main work Remove screw 1 Detach the wiring harness Remove screw 2 Remove screw 3 Take off the upper triple clamp and handlebar and set it aside Info Cover the components to protect them against dam age Do not kink th...

Page 59: ...mp and handlebar Mount screw 2 but do not tighten it yet Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft F03764 10 Position the fork legs Air bleeder screw 3 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with the uppe...

Page 60: ...01198 11 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 6 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Secure the wiring harness with cable holder on the left Mount and tighten screw 7 A01067 12 Position the brake caliper Mount and tighten screws 8 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line an...

Page 61: ...for a lengthy period with play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 51 H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bear ing If there is det...

Page 62: ...mp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check the steering head bearing play p 59 Remove the motorcycle from the lift stand p 51 Mount the handlebar cushion 11 15 Lubricating the steering head bearing H02387 01 Remove the lower triple clamp...

Page 63: ...it 11 17 Installing the start number plate A01216 11 Position the brake line in holders A on the start number plate Position the start number plate Mount and tighten screw 1 The holding lugs engage in the fender 11 18 Removing front fender Preparatory work Remove the start number plate p 61 A01174 10 Main work Remove screws 1 and 2 Take off the front fender ...

Page 64: ...20 Removing the shock absorber Preparatory work Remove the right side panel p 71 Remove main silencer p 71 Raise the motorcycle with a lift stand p 51 A01175 10 Main work Remove the cable ties Remove screws 1 with the washers Take off the left frame protector Push the right frame protector to the front and take off at the bottom F03700 10 Remove screw 2 Remove fitting 3 Info Raise the swingarm sli...

Page 65: ...ge A01099 10 Remove nut 5 and the swingarm pivot Push the link fork back and secure it against falling over A01100 10 Hold the shock absorber and remove screw 6 Remove the shock absorber carefully at the bottom 11 21 Installing the shock absorber A01101 10 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw 1 Guideline Screw top shock absorber M...

Page 66: ... Position the foot brake cylinder Push rod 4 engages in the foot brake cylinder Info Ensure that the dust boot is correctly seated Mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft F03704 10 Position the angle lever and linkage lever Mount and tighten fitting 6 Guideline Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Info Pay attention to flat area B Mou...

Page 67: ... Mount the new cable ties Finishing work Install the right side panel p 71 Check the free travel of the foot brake lever p 91 Remove the motorcycle from the lift stand p 51 11 22 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work A01193 10 Remove screw 1 A01194 10 Raise seat pu...

Page 68: ...sses at the back Make sure the seat is latched in place correctly A01193 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 24 Removing the air filter box cover A01177 10 Condition The air filter box cover is secured Remove screw 1 A01177 11 Pull off the air filter box cover in area A and push it side ways and forward Take off the air filter box cover ...

Page 69: ... filter box cover 11 25 Installing the air filter box cover A01178 10 Condition The air filter box cover is secured Insert the air filter box cover in area A and clip it into area B Info An air filter box cover with openings for greater airflow and a more direct response is included A01177 10 Mount and tighten screw 1 Guideline Screw air filter box cover EJOT PT K60x20 Z 3 Nm 2 2 lbf ft ...

Page 70: ...ve effect on the service life of the engine Dust and dirt will enter the engine without an air filter Only operate the vehicle if it is equipped with an air filter Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air fi...

Page 71: ...substances attack the foam Preparatory work Remove the air filter box cover p 66 Remove the air filter p 68 F03685 01 Main work Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaner p 146 Info Only press the air filter to dry it never wring it out Oil the dry air filter with a high grade air filter oil Oil for foam air filter p 146 Clean the air ...

Page 72: ...pin 1 in bushing B The air filter is correctly positioned Info The marking on the air filter must face upwards Insert retaining tab 2 Retaining pin 3 is secured by retaining tab 2 Info If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Finishing work Install the air filter box cover p 67 11 29 Securing the air filter box cover Preparatory work Remove...

Page 73: ...96 10 Position right side panel 1 Apply some pressure to the side panel in area A and attach it Attach it in area B and push it towards the rear Guideline Hold the side cover in area A from the rear Info If the side panel was only folded out the side panel does not need to be hooked in again in area A Press the side panel in area C into the rubber bushing Guideline Ensure that the side panel is co...

Page 74: ...C1 Tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 34 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers of the glass fiber yarn filling escape and the damper burns out Not on...

Page 75: ...el tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is harmful to health Avoid skin eye ...

Page 76: ...he fuel line clogs the injection valve H04982 10 Disconnect the quick release coupling Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100 Pull the fuel tank breather hose off the fuel tank lid A01221 11 Remove screw 4 with the rubber bushing A01185 11 Remove screws 5 with the collar bushings A01185 12 Pull both spoilers laterally off the radiator and li...

Page 77: ...t a doctor if you swallow fuel Do not inhale fuel vapors Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing if fuel spills on them Main work Check the throttle cable routing p 81 A01185 10 Position the fuel tank and fit the two spoilers la...

Page 78: ... Install the right side panel p 71 Mount the seat p 66 11 37 Checking for chain dirt accumulation 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 76 11 38 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or ...

Page 79: ...ansmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 51 ...

Page 80: ...cycle with a lift stand p 51 Check the chain tension p 77 F03681 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension 58 61 mm 2 28 2 4 in Turn adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks A The rear wheel is th...

Page 81: ... together 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear mea surement 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If...

Page 82: ...Nm 4 4 lbf ft Loctite 243 A01087 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft F03687 10 Check th...

Page 83: ... fork F03646 01 Check the link fork for damage cracking and deformation If the link fork exhibits damage cracking or deformation Change the link fork Info Always replace a damaged link fork Repair of the link fork is not authorized by Husqvarna Motorcycles 11 44 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked trapped or blocked if it is not rout...

Page 84: ... 75 Install the right side panel p 71 Mount the seat p 66 11 45 Checking the rubber grips 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the th...

Page 85: ...rew 1 Info Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 11 48 Checking correcting the fluid level...

Page 86: ...er with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 11 49 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothin...

Page 87: ...oint where filling is possible Info Clean up overflowed or spilled brake fluid immediately with water Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container H04932 10 Now inject the liquid into the system until it emerges from drill hole 6 of the master cylinder without bubbles Now and then extract fluid from the master cyli...

Page 88: ...r hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while ridi...

Page 89: ...be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Preparatory work Check the front brake linings p 89 F03689 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal...

Page 90: ...orcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact betwee...

Page 91: ...hop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with...

Page 92: ...ebar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 A01183 10 Remove screws 4 Press back the brake linings by slightly tilting the brake caliper laterally on the brake disc Carefully pull the brake caliper up and off the brake disc Press the brake piston back into the basic position and ensure that brake fluid does not flow out of the brake fluid reservoir extract some i...

Page 93: ...rake lin ings are in contact with the brake disc and there is a pressure point F03693 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 144 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Use water to immediately clean up any brake fluid that has overflowed or spilled 12 8 Checking the free travel of fo...

Page 94: ...ilds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification V01355 10 Detach spring 1 Loosen nut 4 and with push rod 5 turn it back until you have maximum free travel To adjust the basic position of the foot brake lever to individ ual requirements loosen nut 2 and turn screw 3 accord ingly Info The range of adjustment is limited Tu...

Page 95: ...he brake fluid level has dropped below the marking A Add rear brake fluid p 93 12 11 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue ridin...

Page 96: ...ts Brake fluid corrodes paint Only use clean brake fluid from a sealed container Preparatory work Check the brake linings of the rear brake p 95 Remove the right side panel p 71 A01180 10 Main work Remove the cable ties Remove screw 1 with washer Push the right frame protector to the front and take off at the bottom A01083 10 Stand the vehicle upright Remove screw cap 2 with membrane 3 and the O r...

Page 97: ...ch of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with ...

Page 98: ...screw cap 2 with membrane 3 and the O ring F03721 10 Manually press the brake caliper toward the brake disc to push back the brake piston Ensure that brake fluid does not flow out of the brake fluid reservoir extract some if neces sary Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis ton Remove cotter pins 4 pull out pin 5 and remove the bra...

Page 99: ...rake disc and there is a pressure point A01083 10 Correct brake fluid level to marking A Brake fluid DOT 4 DOT 5 1 p 144 Mount and tighten screw cap 2 with membrane 3 and the O ring Info Use water to immediately clean up any brake fluid that has overflowed or spilled A01180 10 Insert the right frame protector from below and push it to the rear Mount and tighten screw 1 with washer Guideline Screw ...

Page 100: ... back the brake pis tons A01199 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 A01201 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take the front wheel out of the ...

Page 101: ...he spacers Clean and lightly grease the wheel spindle Long life grease p 146 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned A01199 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorc...

Page 102: ...r sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed F03727 10 Remove spa...

Page 103: ...oned Mount the chain H04990 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 77 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain lengt...

Page 104: ...the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than ...

Page 105: ...gularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions differ You should hear a high ...

Page 106: ...um voltage before the start of the charge 9 V Dispose of 12 V batteries with less than the minimum voltage correctly Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work Preparatory work Remove the seat p 65 F03729 10 Main work Disconnect negative cable 1 from the 12 V battery Pull back positive t...

Page 107: ...crew 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Attach the engine control unit 3 to the holder F03732 10 Connect positive cable 4 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Connect negative cable 5 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Contact disks A must be mounted under screws 6 and cable sockets 7 with the cla...

Page 108: ...hen there is no load on the 12 V battery it discharges steadily The charging level and the method of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage or charging time is exceeded the 12 V battery will be destroyed If the 12 V battery is depleted by rep...

Page 109: ...le for lithium iron phosphate batteries Read the accompanying instructions for Husqvarna Motorcycles accessories Info Never remove cover 1 Switch off the battery charger after charging and disconnect from the 12 V battery Finishing work Install the 12 V battery p 105 Mount the seat p 66 14 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses wi...

Page 110: ...e if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Install the fuel tank p 75 Install the right side panel p 71 Mount the seat p 66 14 5 Changing the fuse of the fuel pump Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Caution Danger of burns...

Page 111: ...ump Fuse 58011109105 p 137 Check that the electrical system is functioning properly Attach the protection cap Finishing work Mount the seat p 66 14 6 Diagnostics connector A01108 10 Diagnostics connector 1 is located under the seat Info As soon as the diagnostics tool is connected the service hour counter starts running Before longer diagnostic sessions unplug the service hour counter behind the s...

Page 112: ...r components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 113: ... in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold 400243 10 Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator fins 10 mm 0 39 in If...

Page 114: ...p 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 15 5 Refilling with coolant Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the...

Page 115: ... Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work FX 350 Remove the engine guard p 54 A01218 10 Main work ...

Page 116: ...just the play in the throttle cable p 114 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the ...

Page 117: ...e throttle grip Guideline Play in throttle cable 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Check the play in the throttle cable p 114 Install the fuel tank p 75 Install the right side panel p 71 Mount the seat p 66 16 3 Adjusting the characteristic map of the throttle response Info On the throttle grip the characteristic map of t...

Page 118: ...e opens the throttle valve more slowly The black guide plate opens the throttle valve more quickly F03744 10 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly V01537 10 Position half shells 3 mount and tighten screws 2 Guideline Screw throttle grip M6 5 Nm 3 7 lbf ft Slide on sl...

Page 119: ...3 F03763 10 Activating ADVANCED mapping Press button 2 Guideline Engine speed 4 000 rpm The indicator lamp B lights up ADVANCED direct response Info Traction control can be activated additionally using the TC button 3 16 5 Adjusting the idle speed Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventil...

Page 120: ...on at idle speed needs to be retaught then the malfunction indicator lamp flashes 2x per second H02263 10 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the vehicle to r...

Page 121: ...dge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 119 16 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage gearing...

Page 122: ...r in the event of contact with the skin Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing if fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F03737 10 Clean quick release coupling 1 thoroughly with compres...

Page 123: ...ine is cold or warm Preparatory work Stand the motorcycle upright on a horizontal surface A01079 10 Condition The engine is cold Check the engine oil level The engine oil reaches the middle of level viewer A If the engine oil does not reach the middle of the level viewer Add engine oil p 124 Condition The engine is at operating temperature Check the engine oil level Info After switching off the en...

Page 124: ...applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work FX 350 Remove the engine guard p 54 Park the motorcycle on a level surface H04991 10 Main work Position an appropriate container under the engine Remove oil drain plug 1 with the magnet and seal ring Info Do not remove screws 2 H04992 10 Remove screw plug 3 with oil screen 4 Allow the eng...

Page 125: ...n the parts and the sealing surfaces H04997 10 Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Fill the oil filter with engine oil and position the oil filter in the housing Oil the O ring of the oil filter cover and mount it together with oil filter cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the moto...

Page 126: ...wear of the engine 401955 10 Main work Remove filler plug 1 with the O ring Add the same engine oil used when the last oil change was carried out Engine oil SAE 10W 50 p 144 Info For optimal performance of the engine oil do not mix different types of engine oil Husqvarna Motorcycles recommends changing the engine oil Mount and tighten the filler plug together with the O ring Danger Danger of poiso...

Page 127: ...arly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 146 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to...

Page 128: ... 76 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 146 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 147 ...

Page 129: ...epairs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 146 Refuel p 33 Clean the motorcycle p 125 Change the engine oil and oil filter clean the...

Page 130: ...nly Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 19 2 Putting into operation after storage 401059 01 Install the 12 V battery p 105 Remove the motorcycle from the lift stand p 51 Perform checks and maintenance measures when preparing for use p 27 Take a test ride ...

Page 131: ...e electrical system Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine does not speed up Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Clean the air filter and air filter box p 69 Fuel filter is ve...

Page 132: ...il consumption Engine vent hose bent Route the vent hose without bends or change it if necessary Engine oil level too high Check the engine oil level p 121 Engine oil too thin low viscosi ty Change the engine oil and oil filter clean the oil screen p 122 Piston or cylinder worn Measure the piston cylinder mounting clearance 12 V battery discharged 12 V battery is not charging Check the charging vo...

Page 133: ... for malfunc tion indicator lamp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Coolant temperature sensor circuit fault Coolant temperature sensor input signal too low Blink code for malfunc tion indicator lamp 13 Malfunction indicator lamp flashes 1x long 3x short Error level condition Intake air temperature sensor circuit fault Intake air temperature sensor input s...

Page 134: ...l circuit fault Blink code for malfunc tion indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Fuel pump controller open circuit short circuit to plus Blink code for malfunc tion indicator lamp 65 Malfunction indicator lamp flashes 6x long 5x short Error level condition EEPROM error Blink code for ma...

Page 135: ...g 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission 24 72 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox All FC models 5 gear transmission claw shifted Gearbox FX 350 6 gear transmission claw shifted Transmission ratio All FC models first gear 14 28 second gear 16 26 third gear 18 24 fourth gear 21 24 fifth gear...

Page 136: ...ite 243 Screw bearing bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm 3 7 lbf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump cover M5 6 Nm 4 4 lbf ft Loctite 243 Screw stator M5 6 Nm 4 4 lbf ft Loctite 2701 Nut cyl...

Page 137: ...ing bridge M7x1 Tightening sequence Tighten diagonally 1st tightening stage 5 Nm 3 7 lbf ft 2nd tightening stage 14 Nm 10 3 lbf ft Lubricated with engine oil Crankshaft clamp screw plug M8 10 Nm 7 4 lbf ft Crankshaft locking bolt M8 8 Nm 5 9 lbf ft Screw tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw engine sprocket M10 60 Nm 44 3 lbf ft Loctite 243 Plug oil channel M10x1 15 Nm 11 1 lbf ft...

Page 138: ...apacities 22 3 1 Engine oil Engine oil 1 0 l 1 1 qt Engine oil SAE 10W 50 p 144 22 3 2 Coolant Coolant 0 90 l 0 95 qt Coolant p 144 22 3 3 Fuel Total fuel tank capacity approx All FC models Total fuel tank capacity approx 7 2 l 1 9 US gal Super unleaded ROZ 95 p 145 All FC models Total fuel tank capacity approx FX 350 Total fuel tank capacity approx 8 5 l 2 25 US gal Super unleaded ROZ 95 p 145 FX...

Page 139: ... Maximum permissible front axle load 145 kg 320 lb Maximum permissible rear axle load 190 kg 419 lb Maximum permissible overall weight 335 kg 739 lb 22 5 Electrical system 12 V battery HJTZ5S FP C Lithium ion battery Battery voltage 12 V Nominal capacity 2 0 Ah Maintenance free Fuse 58011109110 10 A Fuse 58011109105 5 A Combination instrument lighting and indicator lamps LED 22 6 Tires Validity Fr...

Page 140: ...51 fl oz Fork oil SAE 4 48601166S1 p 145 Grease capacity left cartridge 5 g 0 18 oz Special grease 00062010053 p 147 22 7 2 FC 350 US Fork article number A360C157W406000 Fork WP XACT 5448 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping Comfort 23 clicks Standard 18 clicks Sport 13 clicks Air pressure 10 6 bar 154 psi Fork length 940 mm 37 01 in Oil capacity ...

Page 141: ...ght cartridge 380 ml 12 85 fl oz Fork oil SAE 4 48601166S1 p 145 Grease capacity left cartridge 5 g 0 18 oz Special grease 00062010053 p 147 22 8 Shock absorber 22 8 1 FC 350 EU Shock absorber article number A360C407W408000 Shock absorber WP XACT 5750 Lowspeed compression damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Highspeed compression damping Comfort 2 turns Standard 1 5 turns S...

Page 142: ...ort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 8 mm 0 31 in Spring rate Weight of rider 65 75 kg 143 165 lb 42 N mm 240 lb in Weight of rider 75 85 kg 165 187 lb 45 N mm 257 lb in Weight of rider 85 95 kg 187 209 lb 48 N mm 274 lb in Spring length 240 mm 9 45 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 456 3 mm 17 965 in Shock ab...

Page 143: ...60x25 Z 2 3 Nm 1 7 lbf ft Screw intake air temperature sen sor EJOT DELTA PT 45x12 Z 0 7 Nm 0 52 lbf ft Screw seat fixing EJOT EJOFORM PT K60x23 18 2 5 Nm 1 84 lbf ft Fitting start button M3 1 Nm 0 7 lbf ft Fitting stop button M3 1 Nm 0 7 lbf ft Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Screw service hour counter M4 1 Nm 0 7 lbf ft Screw throttle valve body hose clamp M4 2 8 Nm 2 07 lbf ft S...

Page 144: ...cable to starter relay M6 6 Nm 4 4 lbf ft Screw throttle grip M6 5 Nm 3 7 lbf ft Fuel connection on fuel tank M8 15 Nm 11 1 lbf ft Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Nut rear sprocket screw M8 35 Nm 25 8 lbf ft Loctite 2701 Nut rim lock M8 12 Nm 8 9 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lb...

Page 145: ...2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut fuel pump M12 15 Nm 11 1 lbf ft Nut angle lever to link fork M14x1 5 60 Nm 44 3 lbf ft Nut frame on linkage lever M14x1 5 60 Nm 44 3 lbf ft Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft Nut rear wheel spindle M20x1 5 8...

Page 146: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 147: ...on SAE p 148 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do ...

Page 148: ...r High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Page 149: ...pray Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication Klüberfood NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 150: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 151: ... a standing position OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics Quickshifter Function of the engine electronics for shifting up without clutch actuation TC Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel ...

Page 152: ...27 LIST OF ABBREVIATIONS 150 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 153: ...ion control is activated and the speed limiter intervenes TC indicator lamp lights up orange TC is enabled or is currently intervening The TC indi cator lamp flashes if launch control is activated 28 2 Green and blue symbols Green and blue symbols reflect information QS indicator lamp lights up blue The quickshifter is activated The QS indicator lamp flashes when the quickshifter is being programm...

Page 154: ... checking 95 C Capacity coolant 113 136 engine oil 123 136 fuel 34 136 Chain checking 79 cleaning 76 Chain guide checking 79 Chain tension adjusting 78 checking 77 Characteristic map of the throttle response adjusting 115 Clutch fluid level checking correcting 83 fluid changing 84 Clutch lever 15 basic position adjusting 83 Cold start button 19 Combination instrument 17 Compression damping fork ad...

Page 155: ...changing 107 of the fuel pump changing 108 H Hand brake lever 15 basic position adjusting 86 free travel checking 86 Handlebar position 48 adjusting 48 High speed compression damping shock absorber adjusting 39 I Idle speed adjusting 117 Idle speed adjusting screw 20 Implied warranty 10 Intended use 6 L Launch control activating 28 Link fork checking 81 Lower triple clamp installing 57 removing 56...

Page 156: ... 39 installing 63 low speed compression damping adjusting 38 rebound damping adjusting 40 removing 62 riding sag checking 42 spring preload adjusting 42 static sag checking 41 Shock absorber article number 14 Side stand 21 Spare parts 10 Spoke tension checking 103 Start button 16 Start number plate installing 61 removing 61 Starting 27 Starting power of lithium ion batteries at low temperatures 23...

Page 157: ...INDEX 155 V Vehicle identification number 13 View of vehicle front left 11 rear right 12 W Work rules 8 ...

Page 158: ... 3402632en 3402632en 27 06 2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna FC 350 2023, Owner'S Manual

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