Husqvarna FC 250 Rockstar Edition 2022 Owner'S Manual Download Page 119

Page: 119 / 151

SERVICE WORK ON THE ENGINE 17

117

Danger

Danger of poisoning

Exhaust gases are toxic and

inhaling them may result in unconsciousness and

death.

–

Always make sure there is sufficient ventilation

when running the engine.

–

Use effective exhaust extraction when starting or

running the engine in an enclosed space.

–

Start the engine and check the response.

17.2

Checking the engine oil level

Info

The engine oil level can be checked when the engine is cold or warm.

Preparatory work

–

Stand the motorcycle upright on a horizontal surface.

A01079-10

Condition

The engine is cold.

–

Check the engine oil level.

The engine oil reaches the middle of level viewer

» If the engine oil does not reach the middle of the level

viewer:

–

Add engine oil. (

p. 120)

Condition

The engine is at operating temperature.

–

Check the engine oil level.

Info

After switching off the engine, wait one minute

before checking the level.

The engine oil level is between the middle of the level
viewer

and the upper edge of the level viewer

» If the engine oil does not reach the middle of level

viewer

–

Add engine oil. (

p. 120)

Summary of Contents for FC 250 Rockstar Edition 2022

Page 1: ...OWNER S MANUAL 2022 FC 250 Rockstar Edition Art no 3402533en ...

Page 2: ......

Page 3: ...rials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly contain special equipment...

Page 4: ...6 14 Foot brake lever 20 6 15 Plug in stand 20 6 16 Factory Start 20 7 PREPARING FOR USE 21 7 1 Advice on preparing for first use 21 7 2 Running in the engine 22 7 3 Starting power of lithium ion batteries at low temperatures 22 7 4 Preparing the vehicle for difficult operating conditions 23 7 5 Preparing the vehicle for rides on dry sand 23 7 6 Preparing the vehicle for rides on wet sand 24 7 7 P...

Page 5: ...r filter box cover 63 11 25 Installing the air filter box cover 64 11 26 Removing the air filter 65 11 27 Cleaning the air filter and air filter box 66 11 28 Installing the air filter 67 11 29 Securing the air filter box cover 67 11 30 Removing the main silencer 68 11 31 Installing the main silencer 68 11 32 Changing the glass fiber yarn filling of the main silencer 68 11 33 Removing the fuel tank...

Page 6: ...e idle speed 113 16 6 Teaching the throttle valve position 114 16 7 Checking the basic position of the shift lever 115 16 8 Adjusting the basic position of the shift lever 115 17 SERVICE WORK ON THE ENGINE 116 17 1 Changing the fuel screen 116 17 2 Checking the engine oil level 117 17 3 Changing the engine oil and oil filter cleaning the oil screen 118 17 4 Adding engine oil 120 18 CLEANING CARE 1...

Page 7: ...lly trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential reworking 1 2 Formats used The typographical formats used in this...

Page 8: ... instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured ...

Page 9: ... Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is suf...

Page 10: ...e has already been applied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change dam aged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur T...

Page 11: ... be downloaded several times using the QR code or the link on the delivery certificate The Owner s Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 12: ...onal Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of chassis components Use of the vehicle under difficult condit...

Page 13: ...ICLE 4 11 4 1 View of vehicle front left example H05112 10 1 Hand brake lever p 15 2 Clutch lever p 15 3 Fuel tank filler cap 4 Air filter box cover 5 Cold start button p 18 6 Engine number p 13 7 Shift lever p 19 ...

Page 14: ...juster 2 Combination switch p 16 3 Stop button p 15 3 Start button p 16 4 Throttle grip p 15 5 Vehicle identification number p 13 5 Steering head label p 13 6 Fork article number p 13 7 Idle speed adjusting screw p 19 8 Foot brake lever p 20 9 Engine oil level viewer bk Shock absorber rebound adjuster ...

Page 15: ... steering head 5 2 Steering head label 401946 10 The steering head label 1 is attached to the front of the steering head 5 3 Engine number H01047 10 Engine number 1 is embossed on the left side of the engine above the engine sprocket 5 4 Fork article number 401947 10 The fork article number 1 is stamped on the inside of the axle clamp ...

Page 16: ...5 SERIAL NUMBERS 14 5 5 Shock absorber article number F03756 10 The shock absorber article number 1 is stamped on the top of the shock absorber ...

Page 17: ...aged using the hand brake lever 6 3 Throttle grip F03648 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button F03650 11 The stop button 1 is located on the right side of the handlebar Possible states The stop button is in the basic position In this position the ignition circuit is closed and the engine can be started Stop button pressed In this position the ignition ...

Page 18: ...lamp light up The engine characteristic can be changed using button 1 and button 2 on the combination switch Traction control can be activated using the TC button 3 on the combination switch Launch control and the quickshifter can also be activated using the combination switch 6 7 Overview of indicator lights F03758 10 Possible states Malfunction indicator lamp lights up flashes orange The OBD has...

Page 19: ...no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty o...

Page 20: ... the ambient temperature is low To help the engine burn the increased fuel quantity it must be supplied with additional oxygen by pushing the cold start button After briefly opening up the throttle and then releasing the throttle grip again or turning the throttle grip towards the front the cold start button returns to its original position Info Check whether the cold start button has returned to ...

Page 21: ... to start than an engine with the idle speed set incorrectly The idle speed is adjusted using the idle speed adjusting screw 1 Increase the idle speed by turning the idle speed adjusting screw clockwise Decrease the idle speed by turning the idle speed adjusting screw counterclockwise 6 13 Shift lever 401950 10 Shift lever 1 is mounted on the left of the engine 401950 13 The gear positions can be ...

Page 22: ...n be attached to the plug in stand holders 6 16 Factory Start H04998 10 The Factory Start 1 is mounted on the right fork protector Possible states A Factory Start is deactivated The fork is in the normal operating mode B Factory Start is activated The fork is compressed and the front of the motorcycle is lowered Activating the Factory Start lowers the front of the motorcycle which then causes the ...

Page 23: ...handling characteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if yo...

Page 24: ...0 lb Maximum permissible rear axle load 190 kg 419 lb Run in the engine p 22 7 2 Running in the engine During the running in phase do not exceed the specified engine speed and engine performance Guideline Maximum engine speed During the first operating hour 7 000 rpm Maximum engine performance During the first 3 operating hours 75 Avoid fully opening the throttle 7 3 Starting power of lithium ion ...

Page 25: ...r for humidity and corrosion and to ensure it is firmly seated If humidity corrosion or damage is found Clean and dry the connector or change it if necessary Difficult operating conditions are Rides on dry sand p 23 Rides on wet sand p 24 Rides on wet and muddy circuits p 24 Rides at high temperatures or slow riding p 25 Riding at low temperatures and in snow p 25 7 5 Preparing the vehicle for rid...

Page 26: ...ter rain cover A46006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories 600868 01 Clean the chain Chain cleaner p 139 Mount the steel sprocket Grease the chain Universal oil spray p 140 Clean the radiator fins Straighten the bent radiator fins carefully 7 7 Preparing the vehicle for riding on wet and muddy circuits F03669 01 Mount the air filter rain cover Air filt...

Page 27: ... The engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Chain cleaner p 139 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 107 7 9 Preparing the vehicle for low temperatures or snow F03669 01 Mount the air filter rain cover Air filter rain cover A46006921000 Info Observe the fitti...

Page 28: ...hain tension p 73 Check the tire condition p 98 Check tire pressure p 98 Check the spoke tension p 99 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 49 Bleed the fork legs p 49 Check the air filter and clean if necessary Check the settings of all controls and ensure that they can be operated smo...

Page 29: ... and check the vehicle for other errors instead During the starting process the malfunction indi cator lamp lights up 8 3 Activating launch control Info The launch control helps the rider to generate optimum motorcycle acceleration at the beginning of a race The maximum speed of the engine with the throttle valve fully opened full throttle is reduced After the start it is gradually increased up to...

Page 30: ...ear wheel in favor of more control and propulsion particularly in wet conditions When traction control is switched off the rear wheel may spin more during high acceleration and on sur faces with low grip Traction control can be switched on or off during the ride The setting most recently selected is activated again when restarting F03760 11 Press the TC button 1 to switch traction control on or of...

Page 31: ...the clutch lever must be used when shifting up instead Even if the quickshifter is activated you need to use the clutch lever to shift down Because there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corresponding sig nal to the engine control If the quick...

Page 32: ...n goes to the basic position After reaching maximum speed by fully opening the throt tle grip turn the throttle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Only open the throttle as much as the engine can handle abrupt throttle grip opening increases fuel consumption To shift down apply the brakes and close the throttle at the same time Pull...

Page 33: ...elp Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs On sandy wet or slippery surfaces use mostly the rear brake Always finish braking before you go into a bend Shift down to a lower gear appropriate to your speed Use the braking effect of the engine on long downhill stretches S...

Page 34: ...k the motorcycle on firm ground 8 12 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it H02628 01 Switch off the en...

Page 35: ...se the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with...

Page 36: ...on sensor Check that the electrical system is functioning properly Check and charge the 12 V battery Check the front brake linings p 85 Check the brake linings of the rear brake p 91 Check the brake discs p 82 Check the brake lines for damage and tightness Check the front brake fluid level p 83 Change the front brake fluid Check the rear brake fluid level p 89 Change the rear brake fluid Check cor...

Page 37: ...9 Check the steering head bearing play p 56 Lubricate the steering head bearing p 57 Perform minor engine service including removing and installing the engine Change the piston check measure the cylinder Check the cylinder head Check the camshafts and valve train system components Check the timing assembly Change the radial shaft seal rings and water pump gasket Change the intake flange Perform ma...

Page 38: ...d in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork leg as an end stop Info If the fork is ...

Page 39: ...gh speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Moto...

Page 40: ...ight side panel F03639 10 Main work Turn adjuster 1 clockwise all the way to the stop Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping Comfort 2 turns Standard 1 5 turns Sport 1 turn Info Turn clockwise to increase damping turn counter clockwise to reduce damping Finishing work Install the right side panel 10 6 Adjusting ...

Page 41: ...nfo Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 10 7 Measuring the dimension of the rear wheel unloaded Preparatory work Raise the motorcycle with a lift stand p 48 402415 10 Main work Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fender Sag gage 00029090200 Note the value as dimension ...

Page 42: ... preload of the shock absorber p 41 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 39 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures t...

Page 43: ...er p 59 After removing the shock absorber clean it thoroughly F03627 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 90129051000 Info If the spring cannot be fully released the spring must be removed to accurately measure the spring length Measure the total spring length while the spring is not under tension Tension the spring by turning a...

Page 44: ... work Install the shock absorber p 60 Install the right side panel Check the free travel of the foot brake lever p 87 Check the static sag of the shock absorber p 40 Check the riding sag of the shock absorber p 40 Adjust the rebound damping of the shock absorber p 38 Remove the motorcycle from the lift stand p 48 10 12 Checking the basic setting of the fork Info For various reasons no exact riding...

Page 45: ...paratory work Raise the motorcycle with a lift stand p 48 A01064 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes from the fork leg when connecting Info T...

Page 46: ... clockwise all the way to the stop Info Adjuster 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression 10 15 Adjusting the rebound damping of ...

Page 47: ...A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions This allows the handlebar to be mounted in the most comfortable position for the rider Info In addition the handlebar can be mounted rigidly or on a rubber bearing 10 17 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material be...

Page 48: ...hings 4 and 5 Place the handlebar support in the required position Info The handlebar support is longer and higher on one side Mount and tighten the screws 7 with bushing 6 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position handlebar clamp 2 Mount screws 1 but do not tighten yet First bo...

Page 49: ...9 5 lbf ft Loctite 243 Rigid handlebar support bushing A46001038010 The conical side of bushing faces downwards Position the handlebar Info Make sure the cables and wiring are positioned correctly Position handlebar clamp 2 Mount screws 1 but do not tighten yet First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws...

Page 50: ... is in contact with the ground Secure the motorcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and le...

Page 51: ...of both fork legs downward Info The dust boots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with br...

Page 52: ...ove screws 3 and take off the right fork protector 11 6 Installing the fork protector A01064 11 Main work Position the fork protector on left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and the clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screw...

Page 53: ...11 Position the engine guard on the frame Mount screws 1 but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount screws 2 with bushings but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft The engine guard is directed evenly toward the front Tighten all the screws of the engine guard Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 54: ...ews 4 Remove the right fork leg 11 10 Installing the fork legs F03665 11 Main work Position the fork legs Air bleeder screw 1 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with the upper edge of the upper triple clamp The air su...

Page 55: ...cycle with a lift stand p 48 Remove the front wheel p 94 Remove the fork legs p 52 Remove the start number plate p 58 Remove front fender p 58 Take off the handlebar cushion A01069 10 Main work Remove screw 1 Detach the wiring harness Remove screw 2 Remove screw 3 Take off the upper triple clamp and handlebar and set it aside Info Cover the components to protect them against dam age Do not kink th...

Page 56: ...mp and handlebar Mount screw 2 but do not tighten it yet Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft F03764 10 Position the fork legs Air bleeder screw 3 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with the uppe...

Page 57: ...01074 10 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 6 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Secure the wiring harness with cable holder on the left Mount and tighten screw 7 A01067 12 Position the brake caliper Mount and tighten screws 8 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line an...

Page 58: ...for a lengthy period with play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 48 H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bear ing If there is det...

Page 59: ...mp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check the steering head bearing play p 56 Remove the motorcycle from the lift stand p 48 Mount the handlebar cushion 11 15 Lubricating the steering head bearing H02387 01 Remove the lower triple clamp...

Page 60: ...it 11 17 Installing the start number plate A01077 10 Position the brake line in holders A on the start number plate Position the start number plate Mount and tighten screw 1 The holding lugs engage in the fender 11 18 Removing front fender Preparatory work Remove the start number plate p 58 A01078 10 Main work Remove screws 1 and 2 Take off the front fender ...

Page 61: ...11 20 Removing the shock absorber Preparatory work Remove the right side panel Remove main silencer p 68 Raise the motorcycle with a lift stand p 48 A01098 10 Main work Remove the cable ties Remove screws 1 with the washers Take off the left frame protector Push the right frame protector to the front and take off at the bottom F03700 10 Remove screw 2 Remove fitting 3 Info Raise the swingarm sligh...

Page 62: ...ge A01099 10 Remove nut 5 and the swingarm pivot Push the link fork back and secure it against falling over A01100 10 Hold the shock absorber and remove screw 6 Remove the shock absorber carefully at the bottom 11 21 Installing the shock absorber A01101 10 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw 1 Guideline Screw top shock absorber M...

Page 63: ... Position the foot brake cylinder Push rod 4 engages in the foot brake cylinder Info Ensure that the dust boot is correctly seated Mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft F03704 10 Position the angle lever and linkage lever Mount and tighten fitting 6 Guideline Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Info Pay attention to flat area B Mou...

Page 64: ... ft Mount the new cable ties Finishing work Install the right side panel Check the free travel of the foot brake lever p 87 Remove the motorcycle from the lift stand p 48 11 22 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work A01095 10 Remove screw 1 A01096 10 Raise seat pull...

Page 65: ...sses at the back Make sure the seat is latched in place correctly A01095 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 24 Removing the air filter box cover A01092 10 Condition The air filter box cover is secured Remove screw 1 A01092 11 Pull off the air filter box cover in area A and push it side ways and forward Take off the air filter box cover ...

Page 66: ... filter box cover 11 25 Installing the air filter box cover A01093 10 Condition The air filter box cover is secured Insert the air filter box cover in area A and clip it into area B Info An air filter box cover with openings for greater airflow and a more direct response is included A01092 10 Mount and tighten screw 1 Guideline Screw air filter box cover EJOT PT K60x20 Z 3 Nm 2 2 lbf ft ...

Page 67: ...ve effect on the service life of the engine Dust and dirt will enter the engine without an air filter Only operate the vehicle if it is equipped with an air filter Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air fi...

Page 68: ...substances attack the foam Preparatory work Remove the air filter box cover p 63 Remove the air filter p 65 F03685 01 Main work Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaner p 139 Info Only press the air filter to dry it never wring it out Oil the dry air filter with a high grade air filter oil Oil for foam air filter p 139 Clean the air ...

Page 69: ...pin 1 in bushing B The air filter is correctly positioned Info The marking on the air filter must face upwards Insert retaining tab 2 Retaining pin 3 is secured by retaining tab 2 Info If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Finishing work Install the air filter box cover p 64 11 29 Securing the air filter box cover Preparatory work Remove...

Page 70: ...1089 10 Position the main silencer Mount screws 1 with washers but do not tighten yet Attach spring 2 Spring hook 50305017000C1 Tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 32 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before perfor...

Page 71: ...he fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazar...

Page 72: ...in the fuel line clogs the injection valve H04982 10 Disconnect the quick release coupling Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100 Pull the fuel tank breather hose off the fuel tank lid H04983 10 Remove screws 4 with rubber bushing A01088 11 Remove screws 5 with rubber bushing A01088 12 Pull both spoilers laterally off the radiator and lift o...

Page 73: ...th fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Main work Check the throttle cable routing p 77 A01088 10 Position the fuel tank and fit the two spo...

Page 74: ...ork Install the right side panel Mount the seat p 63 11 35 Checking for chain dirt accumulation 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 72 11 36 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or gr...

Page 75: ...ansmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 48 ...

Page 76: ...cycle with a lift stand p 48 Check the chain tension p 73 F03681 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension 58 61 mm 2 28 2 4 in Turn adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks A The rear wheel is th...

Page 77: ... together 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear mea surement 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If...

Page 78: ...Nm 4 4 lbf ft Loctite 243 A01087 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft F03687 10 Check th...

Page 79: ...nk fork F03646 01 Check the link fork for damage cracking and deformation If the link fork exhibits damage cracking or deformation Change the link fork Info Always replace a damaged link fork Repair of the link fork is not authorized by Husqvarna Motorcycles 11 42 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked trapped or blocked if it is not ro...

Page 80: ...k p 71 Install the right side panel Mount the seat p 63 11 43 Checking the rubber grips 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the thro...

Page 81: ...nfo Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 11 46 Checking correcting the fluid level of the...

Page 82: ...er with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 11 47 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothin...

Page 83: ...oint where filling is possible Info Clean up overflowed or spilled brake fluid immediately with water Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container H04932 10 Now inject the liquid into the system until it emerges from drill hole 6 of the master cylinder without bubbles Now and then extract fluid from the master cyli...

Page 84: ...r hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while ridi...

Page 85: ...be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Preparatory work Check the front brake linings p 85 F03689 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal...

Page 86: ...orcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact betwee...

Page 87: ...hop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with...

Page 88: ...ebar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 F03695 10 Remove screws 4 Press back the brake linings by slightly tilting the brake caliper laterally on the brake disc Carefully pull the brake caliper up and off the brake disc Press the brake piston back into the basic position and ensure that brake fluid does not flow out of the brake fluid reservoir extract some i...

Page 89: ...rake lin ings are in contact with the brake disc and there is a pressure point F03693 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 137 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Use water to immediately clean up any brake fluid that has overflowed or spilled 12 8 Checking the free travel of fo...

Page 90: ...ilds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification V01355 10 Detach spring 1 Loosen nut 4 and with push rod 5 turn it back until you have maximum free travel To adjust the basic position of the foot brake lever to individ ual requirements loosen nut 2 and turn screw 3 accord ingly Info The range of adjustment is limited Tu...

Page 91: ...he brake fluid level has dropped below the marking A Add rear brake fluid p 89 12 11 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue ridin...

Page 92: ...d parts Brake fluid corrodes paint Only use clean brake fluid from a sealed container Preparatory work Check the brake linings of the rear brake p 91 Remove the right side panel A01081 10 Main work Remove the cable ties Remove screw 1 with washer Push the right frame protector to the front and take off at the bottom A01083 10 Stand the vehicle upright Remove screw cap 2 with membrane 3 and the O r...

Page 93: ...ch of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with ...

Page 94: ...rew cap 2 with membrane 3 and the O ring F03721 10 Manually press the brake caliper toward the brake disc to push back the brake piston Ensure that brake fluid does not flow out of the brake fluid reservoir extract some if neces sary Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis ton Remove cotter pins 4 pull out pin 5 and remove the brake...

Page 95: ...e brake disc and there is a pressure point A01083 10 Correct brake fluid level to marking A Brake fluid DOT 4 DOT 5 1 p 137 Mount and tighten screw cap 2 with membrane 3 and the O ring Info Use water to immediately clean up any brake fluid that has overflowed or spilled A01081 10 Insert the right frame protector from below and push it to the rear Mount and tighten screw 1 with washer Guideline Scr...

Page 96: ...rake pis tons H04987 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 H04988 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take the front wheel out of the fork Info D...

Page 97: ... p 139 Insert the spacers and brake disc guard Clean and lightly grease the wheel spindle Long life grease p 139 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned F03724 01 Position the brake disc guard H04987 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the...

Page 98: ... Pull out wheel spindle 3 far enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove the chain from the rear sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and ...

Page 99: ...ndle Long life grease p 139 Position rear wheel and insert wheel spindle 2 The brake linings are correctly positioned Mount the chain H04990 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 73 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide a...

Page 100: ...the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than ...

Page 101: ...ularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions differ You should hear a high n...

Page 102: ...um voltage before the start of the charge 9 V Dispose of 12 V batteries with less than the minimum voltage correctly Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven Allow the voltage regulator to cool down before performing any work Preparatory work Remove the seat p 62 F03729 10 Main work Disconnect negative cable 1 from the 12 V battery Pull back positive t...

Page 103: ...crew 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Attach the engine control unit 3 to the holder F03732 10 Connect positive cable 4 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Connect negative cable 5 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Contact disks A must be mounted under screws 6 and cable sockets 7 with the cla...

Page 104: ...hen there is no load on the 12 V battery it discharges steadily The charging level and the method of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage or charging time is exceeded the 12 V battery will be destroyed If the 12 V battery is depleted by rep...

Page 105: ...table for lithium iron phosphate batteries Read the accompanying instructions for Husqvarna Motorcycles accessories Info Never remove cover 1 Switch off the battery charger after charging and disconnect from the 12 V battery Finishing work Install the 12 V battery p 101 Mount the seat p 63 14 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses...

Page 106: ...able if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Install the fuel tank p 71 Install the right side panel Mount the seat p 63 14 5 Changing the fuse of the fuel pump Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Caution Danger of burns T...

Page 107: ...lty fuse 2 Info A faulty fuse has a burned out fuse wire A Insert the new fuse for the fuel pump Fuse 58011109105 p 133 Check that the electrical system is functioning properly Attach the protection cap Finishing work Mount the seat p 63 14 6 Diagnostics connector A01108 10 Diagnostics connector 1 is located under the seat ...

Page 108: ...r components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 109: ... in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold 400243 10 Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator fins 10 mm 0 39 in If...

Page 110: ... Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 15 5 Refilling with coolant Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the af...

Page 111: ...hing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work Remove the engine guard p 51 F03740 10 Main work Pos...

Page 112: ... Adjust the play in the throttle cable p 110 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over t...

Page 113: ... the throttle grip Guideline Play in throttle cable 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Check the play in the throttle cable p 110 Install the fuel tank p 71 Install the right side panel Mount the seat p 63 16 3 Adjusting the characteristic map of the throttle response Info On the throttle grip the characteristic map of the...

Page 114: ...e opens the throttle valve more slowly The black guide plate opens the throttle valve more quickly F03744 10 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly V01537 10 Position half shells 3 mount and tighten screws 2 Guideline Screw throttle grip M6 5 Nm 3 7 lbf ft Slide on sl...

Page 115: ...3 F03763 10 Activating ADVANCED mapping Press button 2 Guideline Engine speed 4 000 rpm The indicator lamp B lights up ADVANCED direct response Info Traction control can be activated additionally using the TC button 3 16 5 Adjusting the idle speed Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventil...

Page 116: ...on at idle speed needs to be retaught then the malfunction indicator lamp flashes 2x per second H02263 10 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Allow the vehicle to r...

Page 117: ...dge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 115 16 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage gearing...

Page 118: ...ed area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F03737 10 Clean quick release coupling 1 thoroughly with compressed...

Page 119: ...ine is cold or warm Preparatory work Stand the motorcycle upright on a horizontal surface A01079 10 Condition The engine is cold Check the engine oil level The engine oil reaches the middle of level viewer A If the engine oil does not reach the middle of the level viewer Add engine oil p 120 Condition The engine is at operating temperature Check the engine oil level Info After switching off the en...

Page 120: ...the applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work Remove the engine guard p 51 Park the motorcycle on a level surface H04991 10 Main work Position an appropriate container under the engine Remove oil drain plug 1 with the magnet and seal ring Info Do not remove screws 2 H04992 10 Remove screw plug 3 with oil screen 4 Allow the engine...

Page 121: ... the parts and the sealing surfaces H04997 10 Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Fill the oil filter with engine oil and position the oil filter in the housing Oil the O ring of the oil filter cover and mount it together with oil filter cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motor...

Page 122: ...r of the engine 401955 10 Main work Remove filler plug 1 with the O ring Add the same engine oil used when the last oil change was carried out Engine oil SAE 10W 50 p 137 Info For optimal performance of the engine oil do not mix different types of engine oil Husqvarna Motorcycles recommends changing the engine oil Mount and tighten the filler plug together with the O ring Danger Danger of poisonin...

Page 123: ...arly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 139 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to...

Page 124: ... 72 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 139 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 140 ...

Page 125: ...irs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 139 Refuel p 33 Clean the motorcycle p 121 Change the engine oil and oil filter clean the oi...

Page 126: ...nly Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 19 2 Putting into operation after storage 401059 01 Install the 12 V battery p 101 Remove the motorcycle from the lift stand p 48 Perform checks and maintenance measures when preparing for use p 26 Take a test ride ...

Page 127: ...e electrical system Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine does not speed up Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Clean the air filter and air filter box p 66 Fuel filter is ve...

Page 128: ...il consumption Engine vent hose bent Route the vent hose without bends or change it if necessary Engine oil level too high Check the engine oil level p 117 Engine oil too thin low viscosi ty Change the engine oil and oil filter clean the oil screen p 118 Piston or cylinder worn Measure the piston cylinder mounting clearance 12 V battery discharged 12 V battery is not charging Check the charging vo...

Page 129: ... for malfunc tion indicator lamp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Coolant temperature sensor circuit fault Coolant temperature sensor input signal too low Blink code for malfunc tion indicator lamp 13 Malfunction indicator lamp flashes 1x long 3x short Error level condition Intake air temperature sensor circuit fault Intake air temperature sensor input s...

Page 130: ...l circuit fault Blink code for malfunc tion indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Fuel pump controller open circuit short circuit to plus Blink code for malfunc tion indicator lamp 65 Malfunction indicator lamp flashes 6x long 5x short Error level condition EEPROM error Blink code for ma...

Page 131: ...onrod bearing Slide bearing Piston pin bearing Bearing bush Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission 24 72 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox 5 gear transmission claw shifted Transmission ratio first gear 13 32 second gear 16 32 thir...

Page 132: ...ft Loctite 243 Screw bearing bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm 3 7 lbf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump cover M5 6 Nm 4 4 lbf ft Loctite 243 Screw stator M5 6 Nm 4 4 lbf ft Loctite 2701 ...

Page 133: ... Loctite 243 Screw engine sprocket M10 60 Nm 44 3 lbf ft Loctite 243 Plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Screw rotor M10x1 70 Nm 51 6 lbf ft Collar and thread oiled cone degreased Screw unlocking of timing chain tensioner M10x1 8 Nm 5 9 lbf ft Spark plug M10x1 12 Nm 8 9 lbf ft Coolant temperature sensor M10x1 25 12 Nm 8 9 lbf ft Nut...

Page 134: ...8 7 2 l 1 9 US gal 22 4 Chassis Frame Central tube frame made of chrome molybdenum steel tubing Fork WP XACT 5448 Suspension travel front 310 mm 12 2 in rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber WP XACT 5750 Brake system Disc brakes floating brake calipers Brake discs diameter front 260 mm 10 24 in rear 220 mm 8 66 in Brake discs wear limit front 2 5 mm 0 098 in rear 3 5 mm 0 1...

Page 135: ...authorized dealer or qualified tire dealership If local road approval regulations apply these and the respective technical specifications must be observed Additional information is available in the Service section under www husqvarna motorcycles com 22 7 Fork Fork article number A460C195W406000 Fork WP XACT 5448 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound dampin...

Page 136: ...g 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 456 3 mm 17 965 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 138 22 9 Chassis tightening torques Screw air filter box cover EJOT PT K60x20 Z 3 Nm 2 2 lbf ft Screw combination switch EJOT PT K50x18 2 Nm 1 5 lbf ft Screw fuel pump on fuel tank EJOT PT K60x25 Z 2 3 Nm 1 7 lbf ft Screw intake air temperature sen sor EJOT DELTA ...

Page 137: ...in sliding guard M6 6 Nm 4 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw fuel tank spoiler on radia tor M6 6 Nm 4 4 lbf ft Screw ground wire on frame M6 10 Nm 7 4 lbf ft Screw hand lever M6 5 Nm 3 7 lbf ft Screw indicator lamp bracket M6 5 Nm 3 7 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw seat fixing M6 8 Nm 5 9 lbf ft Screw starter cab...

Page 138: ...maining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut fuel pump M12 15 Nm 11 1 lbf ft Nut angle lever to link fork M14x1 5 60 Nm 44 3 lbf ft Nut frame on linkage lever M14x1 5 60 ...

Page 139: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 140: ...on SAE p 141 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do ...

Page 141: ...r High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Page 142: ...pray Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication KLÜBERFOOD NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 143: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 144: ... a standing position OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics Quickshifter Function of the engine electronics for shifting up without clutch actuation TC Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel ...

Page 145: ...LIST OF ABBREVIATIONS 27 143 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 146: ...ics The malfunction indicator lamp also lights up if traction control is activated and the speed limiter intervenes TC indicator lamp lights up orange TC is enabled or is currently intervening The TC indi cator lamp flashes if launch control is activated 28 2 Green and blue symbols Green and blue symbols reflect information QS indicator lamp lights up blue The quickshifter is activated The QS indi...

Page 147: ...hecking 91 C Capacity coolant 109 132 engine oil 119 132 Chain checking 75 cleaning 72 Chain guide checking 75 Chain tension adjusting 74 checking 73 Characteristic map of the throttle response adjusting 111 Clutch fluid level checking correcting 79 fluid changing 80 Clutch lever 15 basic position adjusting 79 Cold start button 18 Combination instrument 17 Compression damping fork adjusting 44 Coo...

Page 148: ...e changing 103 of the fuel pump changing 104 H Hand brake lever 15 basic position adjusting 82 free travel checking 82 Handlebar position 45 adjusting 45 High speed compression damping shock absorber adjusting 38 I Idle speed adjusting 113 Idle speed adjusting screw 19 Implied warranty 10 Intended use 6 L Launch control activating 27 Link fork checking 77 Lower triple clamp installing 54 removing ...

Page 149: ...amping adjusting 37 rebound damping adjusting 38 removing 59 riding sag checking 40 spring preload adjusting 41 static sag checking 40 Shock absorber article number 14 Spare parts 10 Spoke tension checking 99 Start button 16 Start number plate installing 58 removing 58 Starting 26 Starting power of lithium ion batteries at low temperatures 22 Steering head bearing lubricating 57 Steering head bear...

Page 150: ...INDEX 148 View of vehicle front left 11 rear right 12 W Work rules 8 ...

Page 151: ... 3402533en 3402533en 04 2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna FC 250 Rockstar Edition 2022, Owner'S Manual

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