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Husqvarna F2275U4, Owner'S Manual, Page: 69 / 162

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Husqvarna F2275U4 Owner'S Manual Download Page 69

SERVICE WORK ON THE CHASSIS 12

67

S03559-10

Main work

–

Remove screw

1

with the bushing.

–

Pull seat back and lift it off.

12.19

Mounting the seat

S03559-11

Main work

–

Mount the front of the seat on the collar bushing of the fuel
tank and the rear in the bracket.

–

Push the seat forward.

–

Make sure the seat is correctly latched in place.

–

Mount and tighten screw

1

with the bushing.

Guideline

Remaining screws,
chassis

M6

10 Nm (7.4 lbf ft)

Finishing work

–

Install the air filter box cover. (

p. 68)

Summary of Contents for F2275U4

Page 1: ...OWNER S MANUAL 2021 FE 350s Art no 3402452en ...

Page 2: ......

Page 3: ...ifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por tray...

Page 4: ...6 9 Turn signal switch 22 6 10 Overview of indicator lamps 22 6 11 Opening fuel tank filler cap 22 6 12 Closing the fuel tank filler cap 23 6 13 Cold start button 23 6 14 Idle speed adjusting screw 24 6 15 Shift lever 24 6 16 Foot brake lever 25 6 17 Side stand 25 6 18 Steering lock 25 6 19 Locking the steering 26 6 20 Unlocking the steering 26 7 COMBINATION INSTRUMENT 27 7 1 Combination instrumen...

Page 5: ...ing the fork legs 56 12 8 Installing the fork legs 57 12 9 Removing the lower triple clamp 57 12 10 Installing the lower triple clamp 58 12 11 Checking steering head bearing play 60 12 12 Adjusting the steering head bearing play 61 12 13 Lubricating the steering head bearing 62 12 14 Removing front fender 62 12 15 Installing front fender 63 12 16 Removing the shock absorber 63 12 17 Installing the...

Page 6: ...nge 116 15 12 Changing the combination instrument battery 116 15 13 Diagnostics connector 117 16 COOLING SYSTEM 118 16 1 Cooling system 118 16 2 Checking the antifreeze and coolant level 118 16 3 Checking the coolant level 119 16 4 Draining the coolant 119 16 5 Refilling with coolant 120 16 6 Changing the coolant 121 17 TUNING THE ENGINE 122 17 1 Checking the throttle cable play 122 17 2 Adjusting...

Page 7: ...TABLE OF CONTENTS 5 28 LIST OF SYMBOLS 155 28 1 Yellow and orange symbols 155 28 2 Green and blue symbols 155 INDEX 156 ...

Page 8: ...cially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in t...

Page 9: ...ety advice A number of safety instructions need to be followed to operate the product described safely Therefore read this instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove a...

Page 10: ... labels S03600 10 1 Canada type label 1 Information on noise emission 2 Information on chain tension 3 Information on starting up 4 Brake fluid information 5 Information on emissions control 6 USA type label F02948 01 Canada type label ...

Page 11: ...TY ADVICE 2 9 F02947 01 Information on noise emission F00490 10 Information on chain tension F00491 10 Information on starting up F00489 10 Brake fluid information F02946 01 Information on emissions control ...

Page 12: ...qvarna Motorcycles North America Inc c o KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www husqvarna motorcycles com Husqvarna Motorcycles North America Inc c o KTM Canada Inc 8701 Rue Samuel Hatt Chambly QC J3L 6V4 Canada Phone 450 441 4451 www husqvarna motorcycles com 2 8 Manufacturer warranty for the exhaust monitoring system Husqvarna Motorcycle...

Page 13: ...varna Motorcycles North America Inc c o KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www husqvarna motorcycles com Husqvarna Motorcycles North America Inc c o KTM Canada Inc 8701 Rue Samuel Hatt Chambly QC J3L 6V4 Canada Phone 450 441 4451 www husqvarna motorcycles com Different rights may apply according to national or regional legislation 2 11 Tam...

Page 14: ...n and warning labels on the vehicle 2 13 Protective clothing Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear appropriate protective clothing such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations In the interest of your own s...

Page 15: ...It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate handle and service your motor cycle This is the only way to find out how best to customize the vehicle for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to e...

Page 16: ... The current Husqvarna Motorcycles accessories for your vehicle are available from your authorized Husq varna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is prop...

Page 17: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 18: ...F VEHICLE 16 4 1 View of vehicle front left example S03601 10 1 Hand brake lever p 20 2 Clutch lever p 20 3 Fuel tank filler cap 4 Air filter box cover 5 Side stand p 25 6 Shift lever p 24 7 Engine number p 19 ...

Page 19: ...on p 21 2 Light switch p 21 2 Turn signal switch p 22 3 Emergency OFF switch p 21 3 Start button p 21 4 Throttle grip p 20 5 Fork rebound adjustment 6 Foot brake lever p 25 7 Level viewer engine oil 8 Shock absorber compression adjustment 9 Shock absorber rebound adjustment bk Level viewer for brake fluid rear ...

Page 20: ...5 2 Type label M00650 10 Type label 1 is fixed to the front of the steering head The additional type label for Canada 2 is fixed to the front of the chest tube 5 3 Key number H01758 10 Key number 1 for the ignition and steering lock is indicated on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place ...

Page 21: ...he engine over the engine sprocket 5 5 Fork part number 401947 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number H02222 10 Shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 22: ...d brake lever is used to activate the front brake 6 3 Throttle grip F00259 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Ignition lock S03603 10 Ignition lock 1 is located to the right of the combination instru ment Possible states Ignition off In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start Ignition on I...

Page 23: ...ates The start button is in the basic position The start button is pressed In this position the starter motor is actuated 6 7 Horn button K00599 12 Horn button 1 is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position 6 8 Light switch K00599 10 The light switch 1 is fitted on the left side...

Page 24: ...vel warning lamp lights up yellow The fuel level has reached the reserve mark Turn signal indicator lamp flashes green The turn signal is switched on 6 11 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for ...

Page 25: ... bottom of the throttle valve body The electronic fuel injection system extends the injection time if the engine is cold and the ambient temperature is low To help the engine burn the increased fuel quantity it must be supplied with additional oxygen by pushing the cold start button After briefly opening up the throttle and then releasing the throttle grip again or turning the throttle grip toward...

Page 26: ... to start than an engine with the idle speed set incorrectly The idle speed is adjusted using the idle speed adjusting screw 1 Increase the idle speed by turning the idle speed adjusting screw clockwise Decrease the idle speed by turning the idle speed adjusting screw counterclockwise 6 15 Shift lever 401950 10 Shift lever 1 is mounted on the left of the engine 401950 11 The gear positions can be ...

Page 27: ...e stand 1 is attached to the left side of the vehicle 401944 10 The side stand is used for parking the motorcycle Info When you are riding side stand 1 must be folded up and secured with rubber strap 2 6 18 Steering lock S03571 10 Steering lock 1 is fitted on the left side of the steering head The steering lock is used to lock the steering Steering and therefore riding is no longer possible ...

Page 28: ... into the steering lock p 25 turn it to the left push it in and turn it to the right Pull out the key for the steering lock Steering is no longer possible Info Never leave the key for the steering lock in the steer ing lock 6 20 Unlocking the steering 400731 01 Insert the key for the steering lock into the steering lock p 25 turn it to the left pull it out and turn it to the right Pull out the key...

Page 29: ... the combination instrument 401901 01 Possible states Battery voltage of the combination instrument Bat tery voltage of the combination instrument is too low Change combination instrument battery Service A service is due Contact an authorized Husqvarna Motorcycles workshop 7 4 Setting the combination instrument Condition The motorcycle is stationary 401909 01 Press and hold both buttons for 3 5 se...

Page 30: ...ng the time Press the right button The value increases 401913 01 Wait for 5 seconds Combination instrument changes to the next menu item The symbol flashes Shortening the service interval Press the left button The value decreases Extending the service interval Press the right button The value increases 401914 01 Switching off the service interval display Press and hold the left button off appears ...

Page 31: ...uttons to select the 24h or 12h display of the clock 401912 01 Wait for 5 seconds Combination instrument changes to the next menu item The symbol flashes Resetting the time Press the left button The value decreases Advancing the time Press the right button The value increases 7 7 Setting the service display Condition The motorcycle is stationary 401913 01 Press and hold both buttons for 3 5 second...

Page 32: ... to 0 0 Press the left button briefly Next display mode Press the left button for 3 5 seconds DST can be preset to a value between 0 0 and 39999 9 by pressing the buttons Press the right button briefly Next display mode Press the right button for 3 5 sec onds DST is reset to 0 0 7 9 Speed time and DST2 distance 2 401902 01 Press one of the buttons until DST2 appears on the combina tion instrument ...

Page 33: ...istance covered 401903 01 Press one of the buttons until AVG ART and ODO appear on the combination instrument AVG shows the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press the left button briefly Next display mode Press the left button for 3 5 seconds The OPEN END WRENCH SYMBOL shows the remaining operating hours until the next service is...

Page 34: ... characteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are ...

Page 35: ...en riding If you carry any luggage make sure you fix it firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Info Motorcycles react sensitively to any changes of weight distribution The maximum permissible overall weight and the maximum permissible axle loads must not be exceeded Guideline Maximum permissible overall weight ...

Page 36: ...ttery warms up 8 4 Preparing the vehicle for difficult operating conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can result in significantly increased wear of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service Clean the a...

Page 37: ...vehicle for riding on wet sand 102137 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Read the fitting instructions for Husqvarna Motorcy cles accessories 600868 01 Clean the chain Mount the steel sprocket Grease the chain Universal oil spray p 151 Clean the radiator fins Straighten the bent radiator fins carefully 8 7 Preparing the vehicle for riding on wet and muddy cir...

Page 38: ...fo The engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Chain cleaner p 150 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 119 8 9 Preparing the vehicle for low temperatures or snow 102137 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Read the fitting...

Page 39: ... guide p 80 Check the chain tension p 79 Check the tire condition p 104 Check tire pressure p 104 Condition Offroad use Make sure that the rim locks are installed Check the spoke tension p 105 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 55 Bleed the fork legs p 54 Check the air filter Check t...

Page 40: ... and thereby increase the starting power During the starting process the malfunction indicator lamp lights up 9 3 Starting off Info When you are riding the side stand must be folded up and secured with the rubber strap Pull the clutch lever shift into first gear release the clutch lever slowly and at the same time open the throt tle carefully 9 4 Shifting riding Warning Danger of accidents If you ...

Page 41: ...raking efficiency Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs On sandy wet or slippery surfaces use the rear brake Braking s...

Page 42: ...gnition lock to the position while the engine is idling Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the 12 V battery You should therefore always switch off the engine with the ignition lock the emergency OFF switch is intended for emergencies only Park the ...

Page 43: ... water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the ...

Page 44: ...Check the rear brake linings p 96 Check the brake discs p 88 Check the brake lines for damage and leakage Check the rear brake fluid level p 94 Check the free travel of the foot brake lever p 93 Check the frame p 83 Check the link fork p 83 Check the fork bearing for play Check the shock absorber heim joint for play Check the shock absorber linkage Check the tire condition p 104 Check tire pressur...

Page 45: ...s and nuts Check the headlight setting p 115 Change the fuel screen p 128 Check the fuel pressure Check the idle speed Check that the radiator fan is functioning properly Check the inlet membrane Final check Check the vehicle is roadworthy and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diagnostics tool Make a service entry in Husqvarna Motorcycle...

Page 46: ...the cylinder head Change the valves valve springs and valve spring seats Check the camshaft and cam lever Change the connecting rod conrod bearing and crank pin Change the shaft seal rings of the water pump Check the transmission and the shift mechanism Check oil pressure control valve Change the suction pump Check the force pump and lubrication system Check the timing assembly Change the timing c...

Page 47: ...into two ranges high speed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed compression adjuster has an effect for example when landing after a jump the rear wheel suspension compresses quickly The low speed compression adjuster has an effect for example when riding over long ground swells the rear wheel ...

Page 48: ...shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help Info The effect of the high speed compression adjuster can be seen in fast compression of the shock absorber S03551 10 Using an open end wrench turn adju...

Page 49: ... last perceptible click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 11 6 Measuring the dimension of the rear wheel unloaded Preparatory work Raise the motorcycl...

Page 50: ...ecified value Adjust the spring preload of the shock absorber p 49 11 8 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 47 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out ...

Page 51: ...3 After removing the shock absorber clean it thoroughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 90129051000 Info If the spring cannot be fully released the spring must be removed to accurately measure the spring length Measure the total spring length while the spring is not under tension Tension the spring by turning adjusti...

Page 52: ...changing the spring preload Finishing work Install the shock absorber p 65 Remove the motorcycle from the lift stand p 54 Check the static sag of the shock absorber p 48 Check the riding sag of the shock absorber p 48 Adjust the rebound damping of the shock absorber p 47 11 11 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 ...

Page 53: ...pression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression 11 13 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork suspension behavior H03676 10 Turn red adjuster 1 clockwise as far as it will go Info Adjuster 1 is located at the upper end of...

Page 54: ... the numerical values Info Adjust the spring preload to the numerical values only as the preload will not engage between the numerical values Turn clockwise to increase the spring preload turn counterclockwise to reduce the spring preload Adjusting the spring preload has no influence on the absorption setting of the rebound Basically however you should set the rebound damp ing higher with a higher...

Page 55: ...ne side Info Cover the components to protect them against dam age Do not bend the cables and lines Remove screws 2 Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws 2 Guideline Screw handle bar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar holders evenly Position the handlebar Info Make sure the cabl...

Page 56: ...age The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand 1 to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with rubber strap 12 3 Bleeding the fork legs Preparatory wo...

Page 57: ...nts Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 151 Press the dust boots back into their installation position Remove excess oil Finishing work Install the fork protector p 56 Remove the ...

Page 58: ...Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 12 7 Removing the fork legs Preparatory work Remove the headlight mask with the headlight p 112 Raise the motorcycle with a lift stand p 54 Remove the front wheel p 100 H03678 10 Main work Remove screws 1 and take off the clamp Remove the cable tie Remove screws 2 and take off the brake caliper Allow the brake calipe...

Page 59: ...p triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft H03679 10 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Mount the cable ties Position the brake line the wiring harness and the clamp Mount and tighten screws 5 Finishing work Install the front wheel p 101 Ins...

Page 60: ...cables and lines H03683 10 Remove O ring 4 and protective ring 5 Remove the lower triple clamp with the steering stem Remove the upper steering head bearing 12 10 Installing the lower triple clamp B01632 10 Main work Clean the bearing and sealing elements check for damage and grease High viscosity grease p 150 Position the lower triple clamp with the steering stem Mount upper steering head bearing...

Page 61: ... adjuster The compression damping is located in left fork leg COMP white adjuster Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush with the upper edge of the upper triple clamp S03575 11 Tighten screws 7 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft S03553 11 Tighten screw 4 Guideline Screw top steering head M20x1 5 1...

Page 62: ...tle cables and brake and clutch lines can move freely and are routed correctly Check steering head bearing play p 60 Remove the motorcycle from the lift stand p 54 Check the headlight setting p 115 12 11 Checking steering head bearing play Warning Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components Correct incorrect steering head bear...

Page 63: ... head bearing play p 61 Check the steering head bearing and replace if neces sary Finishing work Remove the motorcycle from the lift stand p 54 12 12 Adjusting the steering head bearing play Preparatory work Raise the motorcycle with a lift stand p 54 S03554 10 Main work Loosen screws 1 Remove screw 2 Loosen and retighten screw 3 Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Using a p...

Page 64: ...head bearing H02387 01 Remove the lower triple clamp p 57 Install the lower triple clamp p 58 12 14 Removing front fender Preparatory work Remove the headlight mask with the headlight p 112 H03690 10 Main work Remove screws 1 Remove screws 2 Take off the front fender ...

Page 65: ...Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlight p 113 Check the headlight setting p 115 12 16 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 54 S03555 10 Main work Remove the cable ties Remove screws 1 with the washers Detach the frame protector in area A and take it off H03693 10 Remove screw 2 Remove fitting 3 Info Raise the link ...

Page 66: ...nnector of the brake light switch S03557 10 Remove screws 6 Pull off foot brake cylinder from the push rod S02081 10 Remove the connecting link of the chain Info Cover the components to protect them against dam age Take off the chain H03697 10 Remove nut 7 and pull out the swingarm pivot Push the link fork back and secure it against falling over ...

Page 67: ...d tighten screw 1 Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 S03558 10 Position the link fork and mount the swingarm pivot Info Pay attention to flat area A Mount and tighten nut 2 Guideline Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft F02955 10 Mount the chain Connect the chain with the connecting link Guideline The closed side of the chain joint lock must face in the dire...

Page 68: ...le lever M14x1 5 60 Nm 44 3 lbf ft Info Pay attention to flat area B Mount and tighten screw 6 Guideline Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Info Raise the link fork slightly to be able to mount the screw more easily S03555 11 Attach frame protector in area C and position Mount and tighten screws 7 with the washers Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Moun...

Page 69: ...at S03559 11 Main work Mount the front of the seat on the collar bushing of the fuel tank and the rear in the bracket Push the seat forward Make sure the seat is correctly latched in place Mount and tighten screw 1 with the bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 68 ...

Page 70: ... cover in areas B C and D 12 22 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake flui...

Page 71: ...ining tab 3 Retaining pin 2 is secured with retaining tab 3 Info If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Finishing work Install the air filter box cover p 68 12 24 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fl...

Page 72: ...r filter with a high grade air filter oil Oil for foam air filter p 150 Clean the air filter box Check the intake flange for damage and looseness Finishing work Install the air filter p 69 Install the air filter box cover p 68 12 25 Removing the right side cover Preparatory work Remove the air filter box cover p 68 Remove the seat p 66 H03700 10 Main work Detach side cover in area A pull off sidew...

Page 73: ... the air filter box cover p 68 12 27 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Preparatory work Remove the air filter box cover p 68 Remove the seat p 66 Remove the right side cover p 70 S03561 10 Main work Detach spring 1 Spring hook 50305017000C1 Re...

Page 74: ... 71 Mount the seat p 67 Install the air filter box cover p 68 12 29 Cleaning the spark arrestor Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Soot particles accumulate on the screen of the spark arrestor over time This changes the performance characteristics Preparatory work R...

Page 75: ...ear suitable breathing and eye protection when cleaning the main silencer and carbon screen Clean main silencer sleeve 3 and screen 4 of the spark arrestor with compressed air Position silencer cap 1 with O ring 2 Mount and tighten all of the screws Guideline Screws on main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 72 Install the right side cover p 71 Mount the seat p ...

Page 76: ... seat p 66 Remove the right side cover p 70 Remove main silencer p 71 S03541 10 Main work Remove all the screws on the main silencer Take off silencer cap 1 with the filter and O ring 2 Remove glass fiber yarn filling 3 from main silencer 4 Clean the parts that need to be reinstalled and check for damage Mount the new glass fiber yarn filling between the inner tube and the outer tube Position the ...

Page 77: ...vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Preparatory work Remove the air filter box cover p 68 Remove the seat p 66 Remove the right side co...

Page 78: ... flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inh...

Page 79: ...et Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S03562 11 Plug in connector 3 for the fuel pump Remove the wash cap set Clean the quick release coupling thoroughly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Spray silicone spray onto a lint free cleaning cloth and lightly l...

Page 80: ...ep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the mot...

Page 81: ... it must be possi ble to pull up the chain at least to the point where it makes contact with chain guard B Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 55 58 mm 2 17 2 28 in If the chain tension does not meet the specification Adjust the chain tension p 79 Finishing work Remove the motorcycle from the lift stand p 54 12 36 Adjusting...

Page 82: ... 1 Guideline Nut rear wheel spin dle M20x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Chain adjusters 4 can be turned by 180 Finishing work Remove the motorcycle from the lift stand p 54 12 37 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle...

Page 83: ...ion 272 mm 10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets S02120 10 Check the chain sliding guard for wear If the lower edge of the chain pins is in line with or below the chain sliding guard Change the chain slid...

Page 84: ...sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 400985 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the light part of the chain guide is worn Change the chain guide F00322 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the fitting on the chain guide Guideline Remaining screws chassis M6 10 Nm ...

Page 85: ...e is not authorized by Husqvarna Motorcycles 12 39 Checking the link fork 401520 01 Check the link fork for damage cracking and deformation If the link fork exhibits damage cracking or deformation Change the link fork Info Always replace a damaged link fork Repair of the link fork is not authorized by Husqvarna Motorcycles 12 40 Checking throttle cable routing Preparatory work Remove the air filte...

Page 86: ...he right side cover p 71 Mount the seat p 67 Install the air filter box cover p 68 12 41 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced w...

Page 87: ...ected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly an...

Page 88: ... contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations...

Page 89: ...r to prevent overflowing Remove the bleeding syringe Mount and tighten the bleeder screw Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws Info Immediately clean up any brake fluid that has over flowed or spilled with water 12 45 Removing the engine guard H01655 01 Remove screws 1...

Page 90: ...ke discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help 400257 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear reduces the thickness of the brake disc around the contact surface of the brake l...

Page 91: ...dents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake...

Page 92: ...rews 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 148 Position the cover with the membrane Mount and tighten the screws Info Immediately clean up any brake fluid that has over flowed or spilled with water 13 5 Checking the front brake linings Warning Danger of accidents Worn out brake l...

Page 93: ...g Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents Brake linings which have not been approved alter the braking efficiency Not all brake linings are tested and approved for Husqvarna motorcycles The structure and friction coefficient ...

Page 94: ... the spokes when pushing back the brake pis tons Remove cotter pin 4 Push spring plate 5 upwards and remove pin 6 Take out the brake linings Clean the brake caliper and brake caliper bracket H02377 10 Check that spring plate 5 in the brake caliper and sliding plate 7 in the brake caliper bracket are seated correctly S02125 10 Insert the new brake linings Mount pin 6 Spring plate 5 engages in the g...

Page 95: ...e brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification 402026 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free trave...

Page 96: ...er Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 3 and tighten nut 2 Guideline Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Hold push rod 5 and tighten nut 4 Guideline Remaining nuts chassis M6 10 Nm 7 4 lbf ft Attach spring 1 13 9 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the...

Page 97: ...iately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid fo...

Page 98: ...e the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help H02368 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings p 96 Check the brake linings for damage and cracking If damage or cracking is vis...

Page 99: ...ease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents Brake linings which have not been approved alter the braking efficiency Not all brake linings are tested and approved for Husqvarna motorcycles The structure and friction coefficient of the brake linings and thus their brake power may vary greatly from that of original brake linings If brake linings are used t...

Page 100: ... ton Remove cotter pin 3 Push spring plate 4 downwards and remove pin 5 Take out the brake linings Clean the brake caliper and brake caliper bracket H03728 10 Check that spring plate 4 in the brake caliper and sliding plate 6 in the brake caliper bracket are seated correctly H03729 10 Insert the new brake linings Mount pin 5 Spring plate 4 engages in the groove on the pin Info Always change the br...

Page 101: ...dd brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 148 Mount and tighten screw cap 1 with membrane 2 and the shim Info Clean up overflowed or spilled brake fluid immediately with water Mount new cable ties on the frame protector ...

Page 102: ...ng back the brake pis tons H03730 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 H03731 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take front wheel out of the fo...

Page 103: ...ert the spacers H03730 11 Clean and grease the wheel spindle Long life grease p 150 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycl...

Page 104: ...r sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H03002 10 Remove spa...

Page 105: ...ectly positioned H03708 11 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 79 Tighten nut 4 Guideline Nut rear wheel spin dle M20x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Ch...

Page 106: ...the tires Check the tread depth Info Adhere to the legally required minimum tread depth Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of man...

Page 107: ...n the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If ...

Page 108: ... injury 12 V batteries contain harmful sub stances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V batteries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearance 1 m 3 ft Do not charge deeply discharged 12 V batteries if the charge is already below the m...

Page 109: ...unhook the holding bracket Lift out the 12 V battery 15 2 Installing the 12 V battery S03583 10 Main work Insert the 12 V battery into the battery compartment with the terminals facing forward and secure with holding bracket 1 12 V battery HJTZ5S FP p 144 Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 110: ...5 Nm 1 84 lbf ft Info Contact disk A must be mounted under screw 8 and cable lug 9 with the claws toward the battery terminal Slide the positive terminal cover over the positive terminal Connect negative cable bk to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Info Contact disk A must be mounted under screw 8 and cable lug 9 with the claws toward the battery terminal Fi...

Page 111: ...nts brake fluid etc correctly and in compliance with the applicable regulations Info Even if there is no load on the 12 V battery it discharges each day The charging level and the method of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current or charging voltage are exceed...

Page 112: ...attery charger The charg ing time may be longer at low temperatures This battery charger is only suitable for lithium iron phosphate batteries Read the accompanying instruc tions for Husqvarna Motorcycles accessories Info Never remove cover 1 Switch off the battery charger after charging and disconnect it from the 12 V battery Finishing work Install the 12 V battery p 107 Mount the seat p 67 Insta...

Page 113: ...unctioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Mount the seat p 67 Install the air filter box cover p 68 15 5 Changing the fuses of individual power consumers Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory wo...

Page 114: ...se wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 144 Fuse 75011088005 p 144 Tip Put a spare fuse in the fuse box so that it is available if needed Check that the power consumer is functioning properly Close the fuse box cover 1 Fin...

Page 115: ...the fender H03750 10 Detach plug in connectors 3 and take off the headlight mask with the headlight 15 7 Installing the headlight mask with the headlight H03750 11 Main work Join plug in connectors 1 H03752 10 Position the brake line and the wiring harness in the cable guide Mount and tighten screw 2 Position the headlight mask The holding lugs engage in the fender ...

Page 116: ...he headlight mask with the headlight p 112 H03753 10 Main work Turn protection cap 1 together with the underlying bulb socket counterclockwise all the way and remove it Pull bulb socket 2 of the position light out of the reflector H03754 10 Pull out headlight bulb 3 Insert the new headlight bulb Headlight HS1 Sockel PX43t p 144 Insert the protection cap with the bulb socket into the reflec tor and...

Page 117: ...ockwise until it stops Turn signal RY10W socket BAU15s p 144 Position the turn signal glass Insert the screw and first turn counterclockwise until it engages in the thread with a small jerk Tighten the screw lightly Finishing work Check that the turn signal system is functioning properly 15 10 Checking the headlight setting 400726 10 Position the vehicle upright on a horizontal surface in front of...

Page 118: ... headlight setting Info A change in weight on the vehicle may require a cor rection of the headlight range Tighten screw 1 15 12 Changing the combination instrument battery Preparatory work Remove the headlight mask with the headlight p 112 H03756 10 Main work Remove screws 1 with the washers Pull the combination instrument upward out of the holder H03757 10 Using a coin turn protection cap 2 all ...

Page 119: ... instrument is activated Position the combination instrument in the holder Mount and tighten the screws with washers Finishing work Install the headlight mask with the headlight p 113 Check the headlight setting p 115 Set the combination instrument p 27 15 13 Diagnostics connector H00933 12 Diagnostics connector 1 is located under the seat below the EFI control unit ...

Page 120: ... engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immedi...

Page 121: ...y with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold 400243 10 Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator...

Page 122: ...tely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 16 5 Refilling with coolant Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the a...

Page 123: ...yes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work Remove the engine guard p 87 S03566 11 M...

Page 124: ... cable play p 122 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the entire steering range Th...

Page 125: ...that there is play in the throttle cable at the throttle grip Guideline Throttle cable play 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Check the throttle cable play p 122 17 3 Adjusting the characteristic map of the throttle response Info On the throttle grip the characteristic map of the throttle response is changed by changing t...

Page 126: ...valve more slowly The black guide plate opens the throttle valve more quickly The gray guide plate is mounted upon delivery S03606 01 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly A00368 11 Position half shells 3 mount and tighten screws 2 Guideline Screw throttle grip M6 5 ...

Page 127: ...xic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Set the idle speed by turning idle speed adjusting screw 1 Guideline Idle speed 1 950 2 050 rpm Tachometer 45129075000 Info Turning counterclockwise lowers the idle speed Turn...

Page 128: ...this but leave it running at idle speed until teaching is completed 17 6 Checking the basic position of the shift lever Info When driving the shift lever must not touch the rider s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load 400692 10 Sit on the vehicle in the riding position and determine distance A between the...

Page 129: ... on the shift shaft in the required position and engage gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten screw 1 with the washers Guideline Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 ...

Page 130: ...ed area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F00495 10 Clean quick release coupling 1 thoroughly with compressed...

Page 131: ...e oil p 132 Condition The engine is at operating temperature Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil is at a level between lower edge A and middle B of the level viewer If the engine oil is not at a level between lower edge A and middle B of the level viewer Add engine oil p 132 18 3 Changing the engine oil and oil fil...

Page 132: ... 4 and the O rings Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces V01395 10 Position oil screen 4 with the O rings on a pin wrench Position the pin wrench through the drill hole of the screw plug in the opposite section of the engine case Push the oil screen all the way into the engine case V01396 10 Mount and tighten screw plug 3 with the O ring Guide...

Page 133: ... cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motorcycle upright S03569 10 Remove filler plug 8 with the O ring and fill up with engine oil Engine oil 1 0 l 1 1 qt Engine oil SAE 10W 50 p 148 Info Too little engine oil or poor quality engine oil will result in premature wear of the engine Mount and tighten the filler plug together with the O r...

Page 134: ...o In order to achieve optimal engine oil performance it is not advisable to mix different engine oils Husqvarna Motorcycles recommends changing the engine oil Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine ...

Page 135: ...n it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off the exhaust system to keep water from entering Remove the coarse dirt particles with a gentle water jet Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a ...

Page 136: ...erefore take precau tions against aggressive road salt If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 133 Clean brake system Info After EVERY trip on salted roads thoroughly clean the brake calipers and brake linings after they have cooled down and without removing them with cold...

Page 137: ...o this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 41 Clean the motorcycle p 133 Change the engine oil and oil filter clean the oil screen p 129 Check the antifreeze and coolant level p 118 Check ...

Page 138: ...he water vapor produced during combustion condenses and causes valves and the exhaust system to rust 20 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 54 Install the 12 V battery p 107 Perform checks and maintenance measures when preparing for use p 37 Take a test ride ...

Page 139: ...ecessary Plug gap of spark plug too wide Adjust plug gap Guideline Spark plug electrode gap 1 0 mm 0 039 in Ignition system defective Check the ignition system Short circuit cable in wiring harness frayed switch off but ton or emergency OFF switch faulty Check the wiring harness visual check Check the electrical system Error in the electronic fuel injection Read out the fault memory using the Husq...

Page 140: ...oolant p 120 Bent radiator hose Change the radiator hose Thermostat defective Check the thermostat Guideline Opening temperature 70 C 158 F Defect in radiator fan system Check fuse 3 Check the radiator fan Malfunction indicator lamp lights up or flashes Error in the electronic fuel injection Check wiring for damage and electri cal plug in connectors for corrosion and damage Read out the fault memo...

Page 141: ...il light position light and license plate lamp are not working Fuse 2 blown Change the fuses of individual power consumers p 111 Combination instrument horn brake light turn signal and radiator fan are not working Fuse 3 blown Change the fuses of individual power consumers p 111 ...

Page 142: ...ing Plain bearing Piston pin bearing Bearing bush Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission 24 73 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox 6 gear transmission claw shifted Transmission ratio first gear 14 32 second gear 16 26 third gear 20 ...

Page 143: ...cation M5 3 Nm 2 2 lbf ft Loctite 243 Oil nozzle piston cooling M5 2 Nm 1 5 lbf ft Loctite 243 Screw bearing bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm 3 7 lbf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump co...

Page 144: ...engine oil Crankshaft clamp screw plug M8 10 Nm 7 4 lbf ft Screw tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw engine sprocket M10 60 Nm 44 3 lbf ft Loctite 243 Plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Screw rotor M10x1 70 Nm 51 6 lbf ft Collar and thread oiled cone degreased Screw unlocking of timing chain tensioner M10x1 8 Nm ...

Page 145: ...l fuel tank capacity approx Super unleaded ROZ 95 RON 95 PON 91 p 149 8 2 l 2 17 US gal Fuel reserve approx 1 5 l 1 6 qt 22 4 Chassis Frame Central tube frame made of chrome molybdenum steel tubing Fork WP XPLOR 5548 Suspension travel front 300 mm 11 81 in rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber WPXACT 5750 Brake system Disc brakes floating brake calipers Brake discs diameter...

Page 146: ...ry voltage 12 V Nominal capacity 2 0 Ah Maintenance free Combination instrument battery CR 2032 Battery voltage 3 V Fuse 75011088005 5 A Fuse 75011088010 10 A Fuse 58011109120 20 A Headlight HS1 Sockel PX43t 12 V 35 35 W Position light W5W socket W2 1x9 5d 12 V 5 W Indicator lamp W2 3W socket W2x4 6d 12 V 2 3 W Turn signal RY10W socket BAU15s 12 V 10 W Brake tail light LED License plate lamp LED 2...

Page 147: ...er 85 95 kg 187 209 lb 4 4 N mm 25 1 lb in Fork length 928 mm 36 54 in Fork oil per fork leg 615 10 ml 20 79 0 34 fl oz Fork oil SAE 4 48601166S1 p 149 22 8 Shock absorber Shock absorber article number 18 15 7T 69 Shock absorber WPXACT 5750 Lowspeed compression damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Highspeed compression damping Comfort 2 5 turns Standard 2 turns Sport 1 5 tu...

Page 148: ...wire in tail section M5 5 Nm 3 7 lbf ft Screw intake air temperature sen sor M5 3 Nm 2 2 lbf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Screws on main silencer M5 7 Nm 5 2 lbf ft Nut starter motor M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243...

Page 149: ...t pull switch M8x1 0 8 Nm 0 59 lbf ft Engine attachment bolt M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar holder M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut fuel pump fixation M12 15 Nm 11 1 lbf ft ...

Page 150: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 151: ...E 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe ...

Page 152: ...ier MOTOREX Bike Grease 2000 Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Silicone spray Recommended supplier MOTOREX Silicone Spray Special cleaner for glossy and matte paint finishes metal and plastic surfac...

Page 153: ...AUXILIARY SUBSTANCES 24 151 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 154: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 155: ...INDEX OF SPECIAL TERMS 26 153 OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 156: ...27 LIST OF ABBREVIATIONS 154 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 157: ...shes yellow The OBD has detected an error in the vehicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcy cles workshop The fuel level warning lamp lights up yellow The fuel level has reached the reserve mark 28 2 Green and blue symbols Green and blue symbols reflect information The high beam indicator lamp lights up blue The high beam is switched on Turn signal indica...

Page 158: ...ecking 80 cleaning 78 Chain guide checking 80 Chain tension adjusting 79 checking 79 Characteristic map of the throttle response adjusting 123 Clutch fluid level checking correcting 85 fluid changing 86 Clutch lever 20 basic position adjusting 85 Cold start button 23 Combination instrument adjusting 27 adjusting the clock 29 adjusting the kilometers or miles 28 combination instrument battery chang...

Page 159: ...ler cap closing 23 opening 22 Fuel oils etc 14 Fuse main fuse changing 110 of the individual consumers changing 111 H Hand brake lever 20 basic position adjusting 88 Handlebar position 52 adjusting 53 Headlight range adjusting 116 Headlight bulb changing 114 Headlight mask with headlight installing 113 removing 112 Headlight setting checking 115 High speed compression damping shock absorber adjust...

Page 160: ...4 Shift lever 24 basic position adjusting 126 basic position checking 126 Shock absorber installing 65 removing 63 riding sag checking 48 spring preload adjusting 49 static sag checking 48 Side stand 25 Spare parts 14 Spoke tension checking 105 Start button 21 Starting 37 Starting power of lithium ion batteries at low temperatures 34 Steering locking 26 unlocking 26 Steering head bearing lubricati...

Page 161: ... Turn signal bulb changing 115 Turn signal switch 22 Type label 18 V Vehicle identification number 18 View of vehicle front left 16 rear right 17 W Winter operation checks and maintenance steps 134 Work rules 12 ...

Page 162: ... 3402452en 3402452en 06 2020 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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