Husqvarna EE 5 2022 Owner'S Manual Download

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SERVICE WORK ON THE CHASSIS 13

Info

Cover the components to protect them against dam-
age.
Do not kink the cables and lines.

M01668-10

–

Remove protective ring

–

Remove the lower triple clamp with the steering stem.

–

Remove the upper steering head bearing.

13.10

Installing the lower triple clamp

F02885-10

Main work

–

Clean the bearing and sealing elements, check for damage,
and grease.

High viscosity grease (

p. 99)

–

Insert the lower triple clamp with the steering stem. Mount
upper steering head bearing

–

Check that the O-ring at the top

is correctly positioned.

–

Push on protective ring

Summary of Contents for EE 5 2022

Page 1: ...OWNER S MANUAL 2022 EE 5 Art no 3402528en ...

Page 2: ......

Page 3: ...r developments in design cannot be ruled out completely All specifications contained herein are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a parti...

Page 4: ...7 Plug in stand 18 6 8 Diagnostics connector 18 7 MULTIFUNCTIONAL ELEMENT 19 7 1 Multifunctional element 19 7 2 Ride mode button 19 7 3 Ride mode display 20 7 4 Malfunction indicator lamp 20 7 5 Charging level indicator 20 7 6 Power reduction 21 8 PREPARING FOR USE 22 8 1 Advice on preparing for first use 22 9 RIDING INSTRUCTIONS 24 9 1 Checks and maintenance measures when preparing for use 24 9 2...

Page 5: ...26 Checking the chain rear sprocket motor sprocket and chain guide 58 13 27 Adjusting the chain guide 60 13 28 Checking the frame 60 13 29 Checking the link fork 61 13 30 Checking the rubber grip 61 14 BRAKE SYSTEM 62 14 1 Checking play of handbrake lever 62 14 2 Adjusting the play of the hand brake lever 62 14 3 Adjusting the basic position of the hand brake lever 62 14 4 Checking the brake discs...

Page 6: ...4 21 5 Fork 94 21 6 Shock absorber 95 21 7 Chassis tightening torques 95 22 SUBSTANCES 98 23 AUXILIARY SUBSTANCES 99 24 STANDARDS 100 25 INDEX OF SPECIAL TERMS 101 26 LIST OF ABBREVIATIONS 102 27 LIST OF SYMBOLS 103 27 1 Yellow and orange symbols 103 INDEX 105 ...

Page 7: ... specially trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential reworking Indicates a voltage measurement Indicates a current measurement 1 2 Formats used The typographical formats used ...

Page 8: ...ttention to the notes warnings Info Various information and warning labels are affixed to the vehicle Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Grades of risks Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger ...

Page 9: ...ated Do not touch any parts such as the motor lithium ion battery damper or brake system before these vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle This vehicle is a low voltage electric motorcycle For this reason follow the safety and care instructions that apply when using an electric motor If the throttle grip is closed and no recupera...

Page 10: ...tery Powerpack LV Warning Risk of injury The vehicle runs very quietly even when it is ready to operate The vehicle starts moving in an uncontrolled manner if the throttle grip is accidentally touched while work is being performed on the vehicle Ensure that the vehicle is switched off with the On Off button and remains switched off before start ing any work on the vehicle Remove the magnetic switc...

Page 11: ...tant component of the vehicle If the vehicle is sold the Owner s Manual must be downloaded again by the new owner The Owner s Manual can be downloaded several times using the QR code or the link on the delivery certificate The Owner s Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered f...

Page 12: ...rvice A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to dam age and breakage of chassis components Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can result in sig nificantly increased wear of...

Page 13: ...w temperatures In order to protect the Powerpack LV the motor control reduces the power at low component temperatures If the temperature of the Powerpack LV is too low the active ride mode indicator flashes The vehicle can con tinue to be operated The Powerpack LV is not damaged by the power reduction The Powerpack LV heats up when the vehicle is in operation When the temperature of the Powerpack ...

Page 14: ...4 VIEW OF VEHICLE 12 4 1 View of vehicle front left example M01715 10 1 Hand brake lever p 16 2 Magnetic switch under the seat p 17 3 Plug in stand holder 4 Charging socket ...

Page 15: ...ht example M01716 10 1 Quick release of seat 2 Multifunctional element p 19 3 Magnetic switch on handlebar p 16 4 Throttle grip p 16 5 Vehicle identification number p 14 6 On Off button p 16 7 Foot brake lever p 17 8 Level viewer for brake fluid rear ...

Page 16: ... right side of the steering head 5 2 Type label 402154 10 The type label 1 is located on the front frame tube 5 3 Motor number H03863 10 The motor number 1 is located on the right side of the motor below the Powerpack LV 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the outside of the axle clamp ...

Page 17: ...ber H01186 10 The shock absorber article number 1 is stamped on the bottom of the shock absorber toward the right hand side 5 6 Battery identification number M01631 10 The battery identification number BIN 1 is located on a sticker on the Powerpack LV ...

Page 18: ...switch to ready mode 6 3 On Off button M01702 10 The On Off button 1 is located on the right side of the Powerpack LV Possible states Vehicle switched off In this operating state the vehicle is deactivated Vehicle in standby mode In this operating state the vehicle is activated 6 4 Magnetic switch on handlebar M01657 10 The holder for the red magnetic switch 1 is located on the left side of the ha...

Page 19: ...ch under the seat p 17 6 5 Magnetic switch under the seat M01703 10 The holder for the gray magnetic switch 1 is located under the seat By removing the gray magnetic switch under the seat you can prevent the riding mode from being changed Locking the ride mode is recommended if you have not yet gained sufficient experience for higher ride modes with more power and torque Possible states Magnetic s...

Page 20: ... for plug in stand 1 is located on the frame on the left side of the vehicle The plug in stand is used to park the motorcycle Info Remove the plug in stand before riding 6 8 Diagnostics connector H03809 01 Diagnostics connector 1 is located under the seat ...

Page 21: ...indicator lamp p 20 4 Charging level indicator p 20 7 2 Ride mode button 402133 10 The ride mode button 1 determines the ride mode p 20 The ride mode button is only active if the magnetic switch under the seat p 17 is mounted Possible states The vehicle is in standby mode The ride mode button is active The vehicle is in ready mode The ride mode button is active All other vehicle conditions The rid...

Page 22: ...n p 26 is available Ride modes 1 to 3 are indicated by the illuminated single digit When ride modes 4 5 and 6 are activated the activated ride mode is displayed as the sum of the illuminated digits Info When the magnetic switch under the seat p 17 is not mounted the ride mode cannot be changed The ride modes are switched through in ascending order after ride mode 6 the ride mode jumps back to 1 7 ...

Page 23: ...ght up in red charging level 0 10 7 6 Power reduction 402136 11 If the charging level p 20 of the Powerpack LV is too low or the system temperature is outside of the permissible range the power is automatically reduced The selected ride mode and the malfunction indicator lamp flash when the power has been reduced Info The blink code of malfunction indicator lamp 1 can be used to determine the reas...

Page 24: ...r poor protective clothing presents an increased safety risk Ensure your child wears appropriate protective clothing such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Alway use protective clothing for your child that is in good condition and meets the legal require ments When you ride a motorcycle set an example for your child and wear suitable protective cl...

Page 25: ... chassis are suitable for the weight of your child Allow your child to become accustomed to the handling of the motorcycle on suitable terrain preferably on a large open meadow Info To give your child a feeling for the brake system start by pushing your child Do not start the motor until your child is able to apply the necessary front brake pressure Your child should begin by riding to another per...

Page 26: ...s functioning properly Check the chain for dirt p 56 Check the chain rear sprocket motor sprocket and chain guide p 58 Check the chain tension p 57 Check the tire condition p 79 Check tire pressure p 80 Check the spoke tension p 80 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 46 Bleed the fork...

Page 27: ... Open the throttle carefully 9 4 Applying the brakes Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels Explain to your child that he or she must adapt the braking to the traffic situation and the road con ditions Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check the brake system and do not allo...

Page 28: ...horization endanger themselves and others Never leave the vehicle unattended Protect the vehicle against access by unauthorized persons Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the motor lithium ion battery damper or brake system before these vehicle parts have cooled down Let the vehicle parts cool down before you ...

Page 29: ...azard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401475 01 Press and hold the On Off button until the multifunctional ele ment goes out Remove the magnetic switch from the holder on the han dlebar Use tension belts or other suitable devices to secure the motorcycle against falling over or ro...

Page 30: ... out the fault memory using the Husqvarna Motorcycles diagnostics tool Check that the electrical system is functioning properly Check and charge the Powerpack LV Check the front brake linings p 66 Check the brake linings of the rear brake p 72 Check the brake discs p 63 Check the brake lines for damage and leakage Change the foot brake cylinder sealing cup Check the rear brake fluid level p 71 Che...

Page 31: ...stics tool Make a service entry in Husqvarna Motorcycles Dealer net One time interval Periodic interval 10 3 Recommended work every 12 months Every 40 operating hours After 20 operating hours Every 20 operating hours After 10 operating hours Change the front brake fluid Change the rear brake fluid Service the fork Perform the shock absorber service Lubricate the steering head bearing p 52 Check th...

Page 32: ... fork In this system suspension is located in the left fork leg and damping in the right fork leg A significant weight advantage is achieved compared with conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork leg as an end stop Info If the fork is f...

Page 33: ...he compression damping in the low speed range and vice versa 11 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will b...

Page 34: ...side Using an open end wrench turn adjusting screw 1 clock wise all the way Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counter clockwise to reduce damping Position the splash protector 11 6 A...

Page 35: ...3 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 11 7 Measuring the dimension of the rear wheel unloaded Preparatory work Raise the motorcycle with a lift stand p 45 400988 10 Main work Measure the vertical distance between the rear axle and a fixed point such as a marking on the side cover Note the value as dimension A F...

Page 36: ...eload of the shock absorber p 35 11 9 Checking the riding sag of the shock absorber 400990 10 Measure dimension A of rear wheel unloaded p 33 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person now measures the di...

Page 37: ...on and note down the value Loosen retaining ring 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench T304 Hook wrench T1533 Info If the spring cannot be fully released the spring must be removed to accurately measure the spring length Measure the total spring length while the spring is not under tension Tighten the spring to the specified measurement by turning adjusti...

Page 38: ... weight differences can be compensated by changing the spring preload Finishing work Install the shock absorber p 54 Remove the motorcycle from the lift stand p 45 Check the static sag of the shock absorber p 34 Check the riding sag of the shock absorber p 34 Adjust the rebound damping of the shock absorber p 32 11 12 Checking the basic setting of the fork Info For various reasons no exact riding ...

Page 39: ...ping is located in the right fork leg Preparatory work Raise the motorcycle with a lift stand p 45 M01704 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes...

Page 40: ...ated at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Rebound damping Comfort 15 clicks Standard 12 clicks Sport 10 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 11 15 Handlebar position M01659 10 On the upper triple clamp there are 2 holes at ...

Page 41: ... side Info Cover the components to protect them against dam age Do not kink the cables and lines Remove screws 2 Take off handlebar supports Place handlebar supports in required position Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Mount the left and right handlebar supports in the same position Position the handlebar Info Make sure the cables and...

Page 42: ...anger of accidents Modifications to the suspension setting may seriously alter the handling charac teristic Make sure your child rides slowly to start with after making adjustments in order that he or she can assess the new handling characteristic Info If the seat height is adjusted on the shock absorber the seat height should also be adjusted on the fork Preparatory work Raise the motorcycle with...

Page 43: ...d p 45 Remove the front wheel p 76 M01815 10 Main work Loosen screw 1 Loosen screw 2 Position the fork leg according to the required seat height Guideline Condition Seat position as low as possible fork fully inserted Minimum distance A between the fork and han dlebar 3 mm 0 12 in Condition Seat position as high as possible fork pulled out com pletely Bottom edge of screw cap B closes flush with t...

Page 44: ...reparatory work Remove the seat p 55 M01708 10 Main work Remove screw 1 M01709 10 Pull off the front fairing sideways on both sides and remove it upward M01707 10 Remove screws 2 with bushings and splash protector 3 Remove screws 4 with bushings and rear fairing 5 ...

Page 45: ...ition rear fairing 5 mount screws 4 with bushings and tighten Guideline Rear fairing screw M6 8 Nm 5 9 lbf ft Position splash protector 3 mount screws 2 with bush ings and tighten Guideline Screw splash pro tector M6 8 Nm 5 9 lbf ft M01678 10 Condition High seat position Make sure that thread adapter 8 is mounted and tight ened Guideline Threaded adapter for front fairing M6 8 Nm 5 9 lbf ft M01679...

Page 46: ...1717 10 Position the front fairing on holders C M01709 11 Engage the front fairing on both sides M01708 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Mount the seat p 55 ...

Page 47: ...Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402581 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the plug in stand bracket on the left side of the vehicle Info Remove the plug in stand before riding 13 3 Bleeding the fork legs Preparatory work Raise the motor...

Page 48: ...rt to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inside fork tubes of both fork legs Universal oil spray p 99 Press the dust boots back into the installation position Remove the excess oil Finishing work Instal...

Page 49: ...p 45 Remove the front wheel p 76 M01711 10 Main work Remove screws 1 and take off the clamp Remove screws 2 and take off the brake caliper Allow the brake caliper and the brake line to hang loosely to the side Info Do not kink the brake line M01816 10 Note the installation position of the fork legs Loosen screws 3 Remove the left fork leg Loosen screws 4 Remove the right fork leg 13 8 Installing t...

Page 50: ...ighten screw 5 Guideline Screw front brake caliper M8x40 20 Nm 14 8 lbf ft Loctite 243 Position the brake line and the clamp Mount and tighten screws 6 Guideline Screw brake line holder on fork pro tector EJOT PT K60x20 AL 2 Nm 1 5 lbf ft Finishing work Install the front wheel p 76 13 9 Removing the lower triple clamp Preparatory work Raise the motorcycle with a lift stand p 45 Remove the front wh...

Page 51: ... with the steering stem Remove the upper steering head bearing 13 10 Installing the lower triple clamp F02885 10 Main work Clean the bearing and sealing elements check for damage and grease High viscosity grease p 99 Insert the lower triple clamp with the steering stem Mount upper steering head bearing 1 Check that the O ring at the top 2 is correctly positioned Push on protective ring 3 ...

Page 52: ...er screws 5 are positioned toward the rear The second milled groove from the top is flush with the upper edge of the upper triple clamp M01817 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft M01670 10 Tighten nut 4 Guideline Nut steering head M20x1 5 10 Nm 7 4 lbf ft Tighten screw 7 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Using a plastic hammer tap lightl...

Page 53: ...ift stand p 45 13 11 Checking the steering head bearing play Warning Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components Correct incorrect steering head bearing play immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help Info If the vehicle is operated for a lengthy period with play in the steering head beari...

Page 54: ...Loosen screws 1 Loosen screw 2 Loosen and retighten nut 3 Guideline Nut steering head M20x1 5 10 Nm 7 4 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screw 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 1 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Finishing work Check the steering head bearing play p 51 Remove the m...

Page 55: ... and remove it 13 15 Installing the start number plate M01720 10 Attach the start number plate to the brake line Position the start number plate Holding lugs 1 engage in the fender M01721 10 Mount and tighten screw 2 Guideline Screw start number plate M6 4 Nm 3 lbf ft 13 16 Removing front fender M01810 10 Remove screws 1 Take off the front fender ...

Page 56: ...t stand p 45 M01724 11 Main work Note the installation position of the shock absorber Pull brake line 1 out of the holder Remove screw 2 and lower the link fork carefully Remove screw 3 push splash protector 4 to the side and remove the shock absorber 13 19 Installing the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac teri...

Page 57: ...rew 3 and tighten it Guideline Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Attach brake line 4 to the holder Finishing work Remove the motorcycle from the lift stand p 45 13 20 Removing the seat M01725 10 Open quick release 1 and raise the rear of the seat Pull back the seat and remove it 13 21 Mounting the seat M01726 10 Hook the seat onto holding lug 1 lower the seat at the rea...

Page 58: ...brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease cleaning agents brake fluid etc properly and in compliance with the appli cable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift stand p 45 400725 01 Main work Rinse off the ...

Page 59: ...Info The top part of chain 1 must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 5 8 mm 0 2 0 31 in If the chain tension does not meet the specification Adjust the chain tension p 57 Finishing work Remove the motorcycle from the lift stand p 45 13 25 Adjusting the chain tension Warning Danger of accidents Incorrect chain tensi...

Page 60: ...bf ft Finishing work Remove the motorcycle from the lift stand p 45 13 26 Checking the chain rear sprocket motor sprocket and chain guide Preparatory work Raise the motorcycle with a lift stand p 45 400227 01 Main work Check the chain rear sprocket and motor sprocket for wear If the chain rear sprocket or motor sprocket is worn Change the drivetrain kit Info The motor sprocket rear sprocket and ch...

Page 61: ...uard M6 3 Nm 2 2 lbf ft M01692 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 400985 01 Check the chai...

Page 62: ...justing the chain guide Info The size of the chain wheel varies with the number of teeth The chain guide can be adjusted on small sprockets M01693 10 Remove screw 1 Position the chain guide Mount and tighten the screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 13 28 Checking the frame M01652 01 Check the frame for damage cracks and deformation If the frame shows signs of damage cracks ...

Page 63: ...the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the throttle tube If a rubber grip is damaged worn or loose Change the rubber grip M01695 10 Check that screw 1 ...

Page 64: ... brake lever 3 5 mm 0 12 0 2 in If the play does not meet specifications Adjust the play of the hand brake lever p 62 14 2 Adjusting the play of the hand brake lever Q00410 10 Check the play of the handbrake lever p 62 Adjust the play of the hand brake lever using adjusting screw 1 Guideline Play of hand brake lever 3 5 mm 0 12 0 2 in 14 3 Adjusting the basic position of the hand brake lever Q0041...

Page 65: ...ake discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help 400257 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear reduces the thickness of the brake disc around the contact surface of the brake linings Brake discs wear limits front 2 2 mm 0 087 in rear 2 2 mm 0 087 in If the brake disc thickness is less ...

Page 66: ...ith the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispo...

Page 67: ...wallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is ch...

Page 68: ...ce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help M01729 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the brake linings of the front brake p 66 Check the brake linings for damage and cracking If damage or ...

Page 69: ... approved for Husqvarna motorcycles The structure and friction coefficient of the brake linings and thus their brake power may vary greatly from that of original brake linings If brake linings are used that differ from the original equipment compliance with the original homolo gation is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the manufacturer ...

Page 70: ...n the new brake linings Info Always change the brake linings in pairs Ensure that the brake linings are correctly positioned in the holding spring Mount and tighten screw 7 Guideline Screw brake linings M5 8 Nm 5 9 lbf ft Mount lock ring 6 Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs...

Page 71: ... up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification M01694 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the foot brake cylinder piston bracket and check free travel A Guideline Free travel of foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet specifications Adjust th...

Page 72: ...erheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification M01694 12 Detach the foot brake lever spring Loosen nut 1 Turn back push rod 2 until free travel is at a maximum For an individual adjustment of the basic position of the foot brake lever loosen the sc...

Page 73: ...evel will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and ensure that nobody drives the vehicle before the problem is elimi nated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin...

Page 74: ...eck the brake linings of the rear brake p 72 M01730 10 Main work Remove screws 1 Take off cover 2 with washer 3 and membrane 4 H01654 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 10 mm 0 39 in Brake fluid DOT 4 DOT 5 1 p 98 Position cover with washer and membrane Mount and tighten the screws Info Immediately clean up any brake fluid that has over flowed ...

Page 75: ... consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accident...

Page 76: ...d from a sealed container Preparatory work Raise the motorcycle with a lift stand p 45 F02205 10 Main work Remove lock ring 1 Remove screw 2 Remove screw 3 and screw 4 F02207 10 Take off the brake caliper Info Do not kink or damage the brake line Remove the brake linings Clean the brake caliper and the brake caliper bracket Allow the brake caliper and the brake line to hang loosely to the side Che...

Page 77: ...ake caliper M6x40 10 Nm 7 4 lbf ft Loctite 243 Mount and tighten screw 2 Guideline Screw brake linings M5 8 Nm 5 9 lbf ft Mount lock ring 1 H01654 10 Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 10 mm 0 39 in Brake fluid DOT 4 DO...

Page 78: ...down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not actuate the hand brake lever when the front wheel is removed H00934 10 Remove spacers 3 15 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil...

Page 79: ...e wheel spindle M01697 10 Mount and tighten screw 1 Guideline Screw front wheel spindle M10 40 Nm 29 5 lbf ft Loctite 243 Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 45 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 2 Guideline Scr...

Page 80: ... and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed F02175 10 Remove spacers 4 15 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary F021...

Page 81: ...brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Finishing work Remove the motorcycle from the lift stand p 45 15 5 Checking the tire condition Info Only mount tires approved and or recommended by Husqvarna Motorcycles Other tires could have a negative effect on handling characteristics The type condition and pressure of the tires all...

Page 82: ...es optimal riding comfort and maximum tire service life 400695 01 Remove protection cap Check tire pressure when the tires are cold Offroad tire pressure front 1 0 bar 15 psi rear 1 0 bar 15 psi If the tire pressure does not meet specifications Correct tire pressure Mount the protection cap 15 7 Checking spoke tension Warning Danger of accidents Incorrectly tensioned spokes impair the handling cha...

Page 83: ...h and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension Check the spoke torque Guideline Spoke nipple M3 5 3 Nm 2 2 lbf ft Torque wrench kit 58429094000 ...

Page 84: ...have been manipu lated or damaged The battery charger does not contain any parts which require maintenance Do not modify the battery charger or the cables Only use original cables Never open the battery charger housing Do not insert any objects into the battery charger housing from the outside Do not use the battery charger if cables plugs or parts of the battery charger have been damaged or are s...

Page 85: ...lug for the battery charger always remains easily accessible 16 3 Charging the Powerpack LV Caution Danger of burns The metal housing of the battery charger becomes hot during operation Only touch the battery charger by the carrying handle After charging allow the battery charger to cool before stowing it away Note Material damage The power supply will be damaged in the event of an overload Ensure...

Page 86: ...ork Position the battery charger p 82 Press and hold the On Off button until the multifunctional ele ment goes out Remove the magnetic switch from the holder on the han dlebar M01731 10 Main work Remove charging socket protection cap 1 M01686 10 Remove charging plug protection cap 2 M01732 10 Make sure that all plugs bushings and cables are dry Warning Risk of injury The intrinsic safety of the Po...

Page 87: ...harging When charging is complete three beeps are emitted and all segments of the charging level indicator light up continuously Press and hold the On Off button until the multifunctional ele ment goes out M01728 01 Make sure that all plugs bushings and cables are dry Disconnect the battery charger power plug from the mains connection M01733 10 Unlock the charging plug lock counterclockwise and di...

Page 88: ...ection cap 1 If the charging socket protection cap is dirty Clean the charging socket protection cap without water or compressed air If the charging socket protection cap is damaged or worn Change the charging socket protection cap Mount the charging socket protection cap ...

Page 89: ...7 1 Cooling M01734 10 The Powerpack LV 1 and the electric motor 2 are air cooled Cooling is effected by the air stream The lower the speed the less the cooling effect Dirty cooling fins also reduce the cooling effect ...

Page 90: ...a long period Avoid direct sunshine when cleaning the motorcycle 401061 01 Remove the coarse dirt particles with a gentle water jet Guideline Do not remove the bearing bridge of the engine sprocket during the entire operation Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 99 Info Use warm water containing normal motorcycle cl...

Page 91: ...n the chain p 56 Treat bare metal except for brake discs with a corrosion inhibitor Preserving materials for paints metal and rubber p 99 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 99 ...

Page 92: ... last segment lights up yellow Tip If necessary ride the vehicle to deplete the Powerpack LV sufficiently Store the vehicle in a dry location that is not subject to large fluctuations in temperature Guideline Ideal storage temperature 10 20 C 50 68 F Info Husqvarna Motorcycles recommends jacking up the motorcycle Raise the motorcycle with a lift stand p 45 Cover the motorcycle with a tarp or cover...

Page 93: ...Do not operate the throttle grip during activation Blink code 24 System temperature too high Allow the vehicle to cool down clean the cooling surfaces Blink code 31 Malfunction during charging Disconnect the battery charger from the vehicle and mains connection wait 1 minute restart the charging process Blink code 33 System temperature too high Allow the vehicle to cool down clean the cooling surf...

Page 94: ...ce the charging cable Blink code 83 Transport mode activated Deactivate transport mode Blink code 85 Malfunction during charging Disconnect the battery charger from the vehicle and mains connection wait 1 minute restart the charging process Replace the charging cable Blink code 88 Malfunction in the On Off but ton Deactivate the vehicle wait 4 minutes reactivate the vehicle Check the On Off button...

Page 95: ...50 km h 31 1 mph Ride mode 4 71 km h 44 1 mph Ride mode 5 73 km h 45 4 mph Ride mode 6 73 km h 45 4 mph Maximum motor speed 6 000 rpm Cooling Air cooling 21 2 Chassis Frame Central tube frame of chrome molybdenum steel tub ing powder coated Fork WP XACT 5235 Shock absorber WP XACT 5735 Suspension travel front 205 mm 8 07 in rear 185 mm 7 28 in Fork offset 22 mm 0 87 in Brake system front Disc brak...

Page 96: ... Hz Power 900 W 21 4 Tires Front tire Rear tire 60 100 12 36M TT MAXXIS MAXX CROSS SI 2 75 10 38J TT MAXXIS MAXX CROSS SI The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 21 5 Fork Fork article number 07 18 6U 02 Fork WP XACT 5235 Rebound damping Comfort 15 clicks Standard 12 cli...

Page 97: ...N mm 200 lb in Spring length 130 mm 5 12 in Gas pressure 10 bar 145 psi Static sag 12 mm 0 47 in Riding sag 80 mm 3 15 in Fitted length 275 mm 10 83 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 98 21 7 Chassis tightening torques Screw brake line holder on fork protector EJOT PT K60x20 AL 2 Nm 1 5 lbf ft Screw brake line holder on link fork EJOT SF M5x10 K 2 Nm 1 5 lbf ft Screw m...

Page 98: ... lbf ft Nut foot brake lever M8 22 Nm 16 2 lbf ft Nut rim lock M8 10 Nm 7 4 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 15 Nm 11 1 lbf ft Screw chain securing guide M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw front brake caliper M8x60...

Page 99: ...f ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Nut rear wheel spindle M12x1 40 Nm 29 5 lbf ft Nut swingarm pivot M12x1 45 Nm 33 2 lbf ft Nut steering head M20x1 5 10 Nm 7 4 lbf ft ...

Page 100: ...DOT 4 MOTOREX Brake Fluid DOT 5 1 Fork oil SAE 4 48601166S1 Standard classification SAE p 100 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Shock absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 100 SAE 2 5 Guideline Use only oils that comply with the specified standards see sp...

Page 101: ...Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication KLÜBERFOOD NH1 34 401 Universal oil spray...

Page 102: ... The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality ...

Page 103: ...INDEX OF SPECIAL TERMS 25 101 BIN Battery identification number Serial number of the Powerpack this is linked to the vehicle s identification number ...

Page 104: ...26 LIST OF ABBREVIATIONS 102 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 105: ...s Yellow and orange symbols indicate an error condition that requires prompt intervention Active driving aids are also represented by yellow or orange symbols The malfunction indicator lamp flashes There is a malfunction in the vehicle electronic sys tem ...

Page 106: ... a i n i n g l o c a t i o n n e a r e s t y o u c a l l 8 7 7 2 8 8 7 0 9 3 d i r t b i k e s c h o o l c o m 2 0 1 5 M o t o r c y c l e S a f e t y F o u n d a t i o n I n c 2 J e n n e r S u i t e 1 5 0 I r v i n e C A 9 2 6 1 8 9 4 9 7 2 7 3 2 2 7 m s f u s a o r g ...

Page 107: ...perienced off highway motorcycle riders about appropriate riding locations in your area Although the Motorcycle Safety Foundation will continue to publish responsible viewpoints on this subject it must disclaim specific or general liability for the views expressed herein The Motorcycle Safety Foundation MSF is a national not for profitorganizationpromotingthesafetyofmotorcyclists with programs in ...

Page 108: ...afe and responsible use of an off highway motorcycle We urge you to read this booklet thoroughly Also read other information provided with the motorcycle The owner s manual contains important warnings and features of the motorcycle Deciding if your youngster is ready to ride an off highway motorcycle is an important decision The MSF strongly urges you to carefully determine your youngster s readin...

Page 109: ...2 ...

Page 110: ...res and Practice Protective Gear and Clothing Mounting Dismounting Mastering the Controls Learning Activities PART 3 Operating Procedures and Practice Learning Area Riding Area Getting Used to theVehicle in Motion Let s Start Riding PART 4 Readiness Checklist Visual Perception Motor Development Physical Development Social Emotional Development Reasoning and Decision Making Ability FINAL NOTE To Pa...

Page 111: ...erating Procedures Part 4 Readiness Checklist There is information about protective gear mounting control operation and starting the engine Operating procedures include starting shifting stopping and turning Once your youngster is ready to learn to ride YOU must be familiar with the motorcycle You will be serving as teacher coach and safety supervisor for your youngster You must know the controls ...

Page 112: ...autions as well as operating tips Motorcycle dealers may have other literature and safety information Another booklet Tips and Practice Guide for the Off Highway Motorcyclist gives detailed riding procedures The MSF DirtBike SchoolSM offers training on how to ride off highway motorcycles The course is available to youth as young as six years of age as well as to adults Call toll free 877 288 7093 ...

Page 113: ...e first important decision you will have to make concerning your youngster and off highway motorcycles OHMs is whether your youngster is ready to ride There are several factors that you must consider carefully There is no certain way to predict that your child is able to ride an OHM safely However the following information is a guide to help you determine your youngster s readiness to ride Only pa...

Page 114: ...7 PART 1 7 ...

Page 115: ...r Askyouryoungstertotellyouwhatcausesaccidents and injuries Your youngster needs to be able to tell Additional signs of physical readiness can be observed in your youngster s other play activities In general a youngster should be well coordinated having good balance and agility This coordination can be demonstrated by the abilities to jump rope skate skateboard ride a bicycle etc If a youngster ca...

Page 116: ...r should be able to see objects ninety degrees to the side while looking straight ahead Rider awareness and safety improves with good side vision Being able to judge distance is another visual skill helpful when operating an OHM Is your youngster able to tell how far one object is from another or which of two objects is closer OHM riding requires a person to judge distance and react properly Being...

Page 117: ... your youngster about OHM safety Pay particular attention to the warning labels and stickers on the motorcycle STEP TWO Teach Your Youngster Safe and Proper Riding Techniques Teaching your youngster off highway motorcy cling is a step by step process It begins with safety rules and moves to actual riding techniques Since youngsters learn at different rates it will be up to you to set the pace of y...

Page 118: ...deanoff highwaymotorcycle without a Department of Transportation DOT compliant motorcycle helmet Be sure the fit is correct It should be snug but not tight It must be properly fastened Protective gear is necessary in any weather even when the temperature is warm In cooler weather you should dress your youngster with additional layers of clothing Some riders choose to wear a kidney belt and chest o...

Page 119: ...e the controls Proper straight line riding posture includes Head and eyes up looking well ahead Shoulders relaxed back straight Elbows bent slightly out and away from the body Hands on the handlebars Knees in toward the tank Feet on the footpegs toes pointing straight ahead The hand and foot controls are important to riding safely While riding both hands should be kept on the handlebars and both f...

Page 120: ...ine OFF Mastering The Controls Show your youngster how to use each control as you describe its action Refer to the owner s manual to learn control location and function before instructing your youngster Test yourself by operating the controls Have your youngster dress in the proper protective gear and sit on the machine as you point out each control It is important to have your youngster wear all ...

Page 121: ...They tend to use it like an on off switch With the engine off have your youngster move the throttle to various positions Practice turning the handlebars and using the throttle at the same time ENGINE STOP SWITCH Explain to your youngster how to use the engine stop switch to turn off the engine With the engine off show how the stop switch works Later your youngster can practice using the stop switc...

Page 122: ...ng out the front brake is released The throttle is gradually opened while the clutch is slowly released If the clutch is released too quickly or too much throttle is applied the motorcycle may lunge forward causing loss of control With the engine off have your youngster practice upshifts downshifts and locating neutral SPEED LIMITERS supervisor control feature Some models come equipped with a remo...

Page 123: ...VES OFF ROAD SAFETY Here are some activities that your youngster can usetohelplearnaboutmotorcyclepartsandcontrols CROSSWORD PUZZLE Here is a crossword puzzle for your youngster to complete Across 1 What this booklet is all about 2 A piece of safety equipment for your head that you must never forget to wear 3 Protective gear for the hands 4 Where you should always ride your motorcycle a synonym 5 ...

Page 124: ...he motorcycle part or control on the correct line for the diagrams shown Answer Guide on Page 42 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6 Engine stop switch 7 Gas cap tank vent 8 Starter kick 9 Electric starter if equipped ...

Page 125: ...r if equipped Clutch if equipped 2 Have your youngster show you how the controls work Be sure he or she understands the proper operation of each control Skilled use of these controls should develop with practice Under actual riding conditions the rider will have to watch ahead while operating the controls Your youngster should be able to find the controls quickly without looking for them 3 With yo...

Page 126: ... the vehicle and maintained it according to the owner s manual 5 Is your youngster wearing the proper protective gear Is the mounting procedure correct 6 Has your youngster learned to locate the motor cycle controls without looking at them Does he or she know how to operate them smoothly 7 Does your youngster understand that he or she must always ride off road 8 Have you stressed to your youngster...

Page 127: ... Follow a regular maintenance program See the owner s manual for inspection details Even after young riders have learned the basic riding skills direct supervision by an experienced adult is necessary AT ALL TIMES Make sure that all off highway motorcycle users under your supervision get proper riding instructions Stress that an OHM is not a toy Follow safety precautions strictly to provide a safe...

Page 128: ...21 PART 3 ...

Page 129: ...ow much throttle it takes to start moving in a later exercise Explain that opening the throttle will increase speed and that closing the throttle will decrease speed Releasing the throttle and applying the brakes will slow the motorcycle Ask your youngster to tell you how throttle control and braking affect the motorcycles speed GETTING THE FEEL OF THE CLUTCH if equipped With the engine OFF have y...

Page 130: ...opped and the engine OFF have your youngster practice the proper turning technique 1 For a right turn look to the right and lean the motorcycle to the right 2 For a left turn look to the left and lean the motorcycle to the left Repeat this exercise with the kickstand up as you push the motorcycle Make sure he or she can turn the vehicle in both directions using this technique while you maintain ba...

Page 131: ...he motorcycle for your young ster To remember the proper starting technique use FINE C Double check for neutral Start the engine Have your youngster carefully mount Let your youngster operate the engine stop switch and shut off the motor Re start the engine and repeat Allow the engine to warm up until it runs smoothly with the choke off Put to on position Ignition on Motorcycle in neutral the moto...

Page 132: ...braking STARTING OUT AND STOPPING Before your youngster moves the motorcycle underpower takeafewmomentstopracticesmooth clutch control After shifting to first gear have your youngsterrockthemotorcycleafewinchesbackand forth by moving the clutch in and out of the friction zone The clutch is not fully released while doing this It is important that clutch operation is smooth before riding in the prac...

Page 133: ...ht and lean the motorcycle to the right 2 For a left turn look to the left and lean the motorcycle to the left Have your youngster practice turning in both directions at slow speeds Allow enough room to make a wide turn After your youngster is skilled in making wide turns try tighter turns Keep speed slow Your youngster should master these skills at low speedsbeforegoingfaster Next practicesomefig...

Page 134: ...27 PART 3 ...

Page 135: ...erception motor development physical development social emotional development and reasoning and decision making ability Several questions are listed to help you determine if your youngster possesses the skills and capabilities to safely learn to operate an OHM ThebestwaytoutilizetheReadinessChecklistis toreadtheparticularability considertheanswersto thequestionsforthatability andcheckthoseabilitie...

Page 136: ... you Can youngster distinguish colors Has youngster demonstrated adequate vision in other activities riding bicycles running sports or other recreational activities When looking at two objects in the distance can youngster tell which is farther or closer Can youngster see objects 90 degrees to each side while looking straight ahead Does the youngster judge the speed of objects fast medium slow tha...

Page 137: ...e a basketball without looking at it Can youngster manipulate video game controls while following objects on a screen Can youngster describe a minor injury he or she received and correctly describe the causes Can youngster describe settings or situations that can produce injury if precautions are not taken Ability 5 Youngster can state the distances of objects in terms of feet yard miles 6 Youngst...

Page 138: ...se injury when doing such things as running swimming bicycling riding in a car Can youngster pick out or describe several items within a picture Can youngster assemble a puzzle without unusual problems or delays Can youngster describe what to do if a house fire should occur Can youngster complete school homework assignments without being easily distracted Can youngster assemble more difficult puzz...

Page 139: ...How about with the handlebars turned How about in different seating positions Can youngster stand with knees slightly bent and have a few inches of space from the seat Can youngster easily reach the foot controls Can youngster dress with proper protective gear including putting on helmet and fastening the chin strap Squeeze the hand controls Operate the shift lever if equipped Operate the choke an...

Page 140: ... for 10 feet Can youngster jump rope Can youngster catch a ball with hands rather than with arms Can youngster play outdoor games without fatigue Can youngster participate in indoor games and sports without tiring before other youngsters Ability 3 Youngster is sufficiently coordinated 4 Youngster has sufficient endurance to maintain strength over a period of time PART 4 ...

Page 141: ...listen and respond to adult supervision Does youngster comprehend the importance and seriousness of having rules and regulations Does youngster avoid challenging authority or rebelling when rules are imposed Does youngster show evidence of self control doesn t get easily frustrated or upset Does youngster understand consequences associated with certain actions like not wearing a safety belt in the...

Page 142: ...gster appreciate being safer than others Does youngster accept rules that are more stringent than what other youngsters have to follow Can youngster explain how land or grass gets worn Can youngster explain how even small damage to land can take years to recover Can youngster distinguish between untouched land and used land Can youngster complete a task in a step by step fashion assemble a toy cle...

Page 143: ... youngster notice impending accidents or potential injury producing events such as in sports activities or bicycle riding Can youngster explain why it takes distance to stop Can youngster explain how moving at even low speed can result in injury if stopped suddenly or by hitting something Does youngster know why rules are established Does youngster notice or recognize others being careful in actio...

Page 144: ...urning Points to Evaluate Can youngster explain the reason for rules at home or school Does youngster understand the value of prevention Of wearing protective gear Can youngster recognize that not following rules can eliminate future fun and enjoyment Can youngster explain what may happen if moving too fast while going around a curve on a bicycle On a skateboard On an off highway motorcycle ...

Page 145: ...ss slopes and other more advanced skills Youngsters should have a good understanding of riding skills before using unfamiliar areas They should ride on flat areas gentle hills and gradual slopes Be sure that your youngster rides slowly over unfamiliar terrain to locate and avoid bumps holes andotherpossiblehazards Youshouldcheck the area first The Motorcycle Safety Foundation also recommends a vid...

Page 146: ... axle to give a motorcycle motion ENGINE STOP SWITCH Switch used to stop the engine without removing the hands from the handlebars EXHAUST Leftover gases from the combustion process that come out of the tailpipe when the motorcycle engine is running Exhaust contains deadly carbon monoxide gases EYE PROTECTION Goggles or a shatter resis tant shield worn over the eyes while riding to protect against...

Page 147: ...ch is restricted by law from operating on public roads OHM Off Highway Motorcycle PSI Refers to air pressure in the tires and stands for Pounds per Square Inch READING THE TERRAIN Looking well ahead while riding anticipating hazards SHIFT LEVER On those motorcycles equipped with a shift lever it allows the operator to change gears The shift lever is operated by the left foot TAILPIPE That part of ...

Page 148: ...41 ANSWERS CROSSWORD PUZZLE 3 2 4 5 7 6 1 B O O T S F O O T P E G S H G E L L O S M V A E E E F T F C Y L R U D H A C ...

Page 149: ...THE MOTORCYCLE PARTS Typical 1 Clutch lever 2 Hand brake lever 3 Foot brake lever or pedal 4 Throttle 5 Choke or enrichening device 6 Engine stop switch 7 Gas cap tank vent 8 Starter kick 9 Electric starter if equipped ...

Page 150: ...43 NOTES ...

Page 151: ...44 NOTES ...

Page 152: ......

Page 153: ...For the rider training location nearest you call 877 288 7093 dirtbikeschool com 2015 Motorcycle Safety Foundation Inc 2 Jenner Suite 150 Irvine CA 92618 949 727 3227 msf usa org PN MSPU3444NC00 ...

Page 154: ...87 Customer service 10 D Diagnostics connector 18 E Environment 8 F Fall 8 Figures 10 Fire hazard 9 Foot brake lever 17 basic position adjusting 70 free travel adjusting 69 free travel checking 69 Fork legs air pressure adjusting 37 basic setting checking 36 bleeding 45 dust boots cleaning 46 installing 47 removing 47 Fork part number 14 Fork protector installing 47 removing 46 Frame checking 60 F...

Page 155: ... installing 78 removing 77 Rebound damping fork adjusting 38 shock absorber adjusting 32 Rechargeable lithium ion battery battery identification number BIN 15 charging 83 work 8 Recuperation 26 Ride mode button 19 Ride mode display 20 Riding sag adjusting 36 Rubber grip checking 61 S Safe operation 7 Seat mounting 55 removing 55 Seat height adjusting on the fork 41 adjusting on the frame 42 adjust...

Page 156: ... fork 94 shock absorber 95 tires 94 Throttle grip 16 Tire condition checking 79 Tire pressure checking 80 Transportation 27 Troubleshooting 91 92 Type label 14 U Use definition 6 V Vehicle work 8 Vehicle identification number 14 View of vehicle front left 12 rear right 13 ...

Page 157: ... 3402528en 3402528en 03 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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