Husqvarna 540200800 Operator'S Manual Download Page 1

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Models: 540200800

Please read these instructions carefully and make
sure you understand them before using the machine.

Operator’s Manual
Parts Manual

Z2-7 Collection System

MANUAL NO. 540200855 REV 3 (04/14/03)

Summary of Contents for 540200800

Page 1: ...dels 540200800 Please read these instructions carefully and make sure you understand them before using the machine Operator s Manual Parts Manual Z2 7 Collection System MANUAL NO 540200855 REV 3 04 14 03 ...

Page 2: ...and Service Instructions Cleaning and Washing 14 Storage 14 Preventative Maintenance Schedule 14 Engine Service and Maintenance 15 Caring for Vacuum Hoses 15 Cleaning Exhaust Screen 15 Trouble Shooting Guide 16 Replacement Parts Replacement Parts List 17 WARNING Engine exhaust some of it s constituents and certain vehicle components contain or emit chemicals known to the State of California to cau...

Page 3: ...Capacity 8 5 cu ft 7 bu or 0 24 m3 Hose 7 in 18 cm upper and lower Specifications Height 42 in 107 cm Length 31 in 79 cm Width without hose or blower 39 in 99 cm Width with hose and blower 65 in 165 cm Deck Options 42 52 48 61 Weight without spindle drive blower assembly 95 lb 43 kg Weight with spindle drive blower assembly 155 lb 70 kg Capacity 8 5 cu ft 7 bu or 0 24 m3 Hose 7 in 18 cm upper and ...

Page 4: ...Features and Controls Auxiliary Engine Operators Guide TopAssembly Latch Gas Spring Frame Engine Mount Inlet Upper Hose Front Weight Lower Hose Front Weight Bar Boot Container Vacuum Assembly Heat Shield ...

Page 5: ...5 Features and Controls Spindle Drive Operators Guide TopAssembly Latch Gas Spring Frame Hose Support Inlet Hose Front Weight Front Weight Bar Fan Assembly Container Heat Shield Hitch ...

Page 6: ...operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator s controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restri...

Page 7: ...urns and crossing roads and sidewalks Stop vacuum and mower blades if not mowing Do not operate machine under the influence of alcohol or drugs Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision 4 Maintenance and Storage Stop engine and disconnect spark plug wire Wait for all movement ...

Page 8: ...nails and wood splinters 5 Slide carton sleeve out of bottom tray and lift over Z2 7 Assembly Instructions Tools Required None 1 Slide the Z2 7 Frame into the Hitch 2 Line up through holes in the Hitch and Z2 7 Frame and secure with two 2 3 8 wire lock pins Operators Guide Hitch Wire Lock Pin Frame 1 Attach hitch to unit see hitch instructions 2 Mounting the Z2 7 ...

Page 9: ...es of Hitch 2 Aligning holes in bottom of Heat Shield place Heat Shield onto Hitch 3 Secure Heat Shield to Hitch using two 2 5 16 18 x 1 hex bolts four 4 5 16 flat washers and two 2 5 16 nylon lock nuts Operators Guide Assembly Instructions continued Hitch Heat Shield If installing a spindle drive assembly skip to step 5 ...

Page 10: ...acuum Assembly is as close to the Frame as as possible 4 Adjust the Engine Mount to the nearest aligning holes between the Frame and the Engine Mount 5 Secure the Engine Mount to the Frame with two 2 3 8 x 2 1 2 hex bolts two 2 3 8 hex nylon lock nuts and four 4 3 8 flat washers 6 Place the Inlet Cover on the VacuumAssembly with the inlet cylinder pointing downward and forward toward the mower dec...

Page 11: ...uide and reinstall the sheave floor 12 Rest the fan assembly onto the deck end and slide the pilot thru the 5 8 hole previously mentioned so that fan assembly is supported by the pilot and the stop block welded under the clamp at the front of the fan assembly Note It may be necessary to swing the idler pulley away from the assembly mounting face to clear the chute mounting bar and the discharge ch...

Page 12: ... Inlet ensuring that the red decal on the inlet is completely covered by the hose Tighten the hose clamps to secure the hose 7 Hose Trimming Tools Required Utility Knife 1 Carefully measure the length needed Remember that although the hose is flexible it will not stretch 2 Measure the same length on the hose that needs to be trimmed and with the utility knife cut through the webbing at the proper ...

Page 13: ... 1 NEVER USE THE Z2 7 WITHOUT THE INLET COVER AND ALL HOSES SECURELY ATTACHED 2 Make sure both hoses are connected at both ends Inspect hoses prior to each use 3 Do not use the Z2 7 on slopes greater than 15 degrees 4 The mower must be running in order to vacuum debris through the mower deck 5 In heavy grass it may be necessary to mow and vacuum at a slower ground speed 6 Never attempt to unclog t...

Page 14: ...ction of this manual Storage 1 Refer to engine manufacturer s instructions for engine storage information 2 Clean machine 3 Cover all scratches with touch up paint 4 Covered or indoor storage is recommended Preventative Maintenance Schedule Item Before Every Every Every Each Use 5 Hours 25 Hours 50 Hours Check Engine Oil Level X X Change Engine Oil X ChangeAir Cleaner Element X Replace Spark Plug ...

Page 15: ...ease wear on the hoses 4 Avoid dragging the lower hose along the sides of buildings or other hard surfaces Cleaning Exhaust Screen To assist with blowout problems that will develop when air cannot exit the containers the rubber flap bolted to the upper surface of the steel top insert right rear corner is designed to open if the top assembly is otherwise clogged If the rubber flap opens it will rel...

Page 16: ...oke in correct setting 4 Stale gasoline 4 Drain gasoline and add fresh gasoline 5 Dirt or water in fuel tank 5 See engine service dealer Engine Overheats 1 Carburetor out of adjustment 1 See engine service dealer 2 Oil level is low 2 Check and add oil Loss of Vacuum 1 Vacuum inlet clogged 1 Remove hose and clean inlet 2 Container full 2 Inspect and empty 3 Engine not reaching full RPM 3 See Engine...

Page 17: ...0093817 Container 30 Gal 2 3 540092531 Front Weight 3 4 540092767 Heat Shield 1 540200854 Small Parts Kit including 1 540200855 Manual 1 5 540099693 Pin Wire Lock 2 540093961 Ear Plugs 1 540099077 Bolt Hex 5 16 18 x 1 2 540000413 Washer Flat 5 16 4 540099079 Nut Hex Nylon Lock 5 16 18 2 Not shown 1 5 3 2 4 ...

Page 18: ...ame 1 3 540001765 Bolt Hex 3 8 16 x 3 1 4 540099065 Nut Hex Nylon Lock 3 8 16 1 5 540099015 Bolt Hex 5 16 18 x 1 1 2 1 6 540099079 Nut Hex Nylon Lock 5 16 18 1 7 540099082 Pin Cotter 13 2 8 540099102 Pin Clevis 5 16 x 1 1 4 w 2 holes 1 9 540104804 Decal Husqvarna 1 10 540200027 Decal Caution List 1 1 10 8 9 7 6 5 4 2 3 ...

Page 19: ...35 Inlet 1 5 540099074 Washer Flat 1 4 22 6 540000122 Bolt Hex 1 4 20 x 3 4 Gd 5 3 7 540099072 Nut Hex Nylon Lock 1 4 20 19 8 540092702 Latch 1 9 540093210 Spring 1 10 540000124 Bolt Hex 1 4 20 x 5 8 16 11 540000134 Bolt Hex 1 4 20 x 2 2 540093610 Weatherstripping 1 2 x 1 6 ft 540093611 Weatherstripping 1 2 x 2 6 ft Not Shown 1 9 8 7 5 6 5 5 4 3 2 7 10 11 10 ...

Page 20: ...Bolt Hex 5 16 24 x 3 4 5 6 540099027 Screw Set 3 8 24 x 3 8 2 7 540099002 Key Square 3 16 x 3 16 x 1 3 4 1 540094082 Decal Hot Surfaces 1 540200027 Decal Caution List 1 540097081 Screw muffler deflector Kohler only 2 540097055 Deflector exhust Kohler only 1 540094251 Hardware Kit including 1 540099015 Bolt Hex 5 16 18 x 1 1 2 4 540099079 Nut Hex Nylon Lock 5 16 18 4 8 540099072 Nut Hex Nylon Lock ...

Page 21: ...780 1 52 SHIELD W DECALS 539106781 1 61 SHIELD W DECALS 2 539106739 1 SPACER 3 539990629 1 HCS 3 8 X 2 25 USED ON 48 52 61 539976941 1 HCS 3 8 X 1 25 42 ONLY 4 539991120 1 HCS 7 16 X 2 5 5 539106723 1 BELT 42 539106724 1 BELT 48 539106725 1 BELT 52 539106726 1 BELT 61 6 539106744 1 STACKED SHEAVE 42 48 539106745 1 STACKED SHEAVE 52 539106746 1 STACKED SHEAVE 61 7 539976979 1 NUT 3 8 NYLOC 8 539106...

Page 22: ...148 Hose 7 x 48 1 540092531 Front Weight 1 540200717 Small Parts Kit including 1 540097076 Hose Clamp 4 540099611 Bolt Hex 3 8 16 x 2 1 2 2 540000415 Washer Flat 3 8 4 540099065 Nut Hex Nylon Lock 3 8 16 2 540002004 Nut Hex Nylon Lock 10 24 2 540000403 Washer Flat 10 2 540001062 Screw Slotted Rd Hd 10 24 x 3 4 2 540061651 Throttle Cable 1 ...

Page 23: ...M PART NO QTY DESCRIPTION 1 539200833 1 Boot Gen I 539200664 1 Boot Gen II Gen II 72 deck 2 539080652 1 Deck bracket 3 539093814 1 Boot rod 14 4 539099046 4 Washer 5 16 5 539099077 2 Bolt 5 16 18 x 1 6 539099079 2 Nut 51 6 18 nylock 7 539099082 1 Cotter pin 13 1 2 3 4 5 6 7 Replacement Parts ...

Page 24: ...31 1 2 x 1 1 4 Hex Bolts 4 540000427 1 2 Flat Washers 8 540093082 1 2 Nylon Lock Nuts 4 Holddown Bar Clamp Plate Front Weight Bar Front Weight FRONT WEIGHT BAR Parts List 540200810 Front Weight Bar 1 540092747 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540001765 3 8 x 3 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin 2 540099668 3 8 x 1 Clevis Pin 2 ...

Page 25: ...1 2 Nylon Lock Nuts 4 540099611 3 8 x 2 1 2 Hex Bolts 2 540200788 Hitch Spacer Blk Fin 2 Nuts to Outside Hitch Spacer Hitch Spacer Hitch Skid Plates FRONT WEIGHT BAR Parts List 540020255 Front Weight Bar 1 540200921 Front Weight Bar 72 deck 1 540092519 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540099113 3 8 x 3 1 2 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 ...

Page 26: ...Hitch 1 540099031 1 2 x 1 1 2 Hex Bolts 6 540000425 1 2 Flat Washers 12 540093082 1 2 Nylon Lock Nuts 6 FRONT WEIGHT BAR Parts List 540020255 Front Weight Bar 1 540092519 Clamp Plates 2 540092731 Holddown Bar 1 540099065 3 8 Nylon Lock Nuts 4 540099697 3 8 x 4 1 2 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin 2 540099668 3 8 x 1 Clevis Pin 2 ...

Page 27: ...91 3 8 x 4 1 2 Hex Bolts 4 540000415 3 8 Flat Washer 8 540099616 11 Cotter Pin 2 540099668 3 8 x 1 Clevis Pin 2 Holddown Bar Front Weight Bar Front Weight Clamp Plate HITCH Parts List 540200809 Hitch 1 540099020 3 8 x 1 1 4 Hex Bolts 2 540000415 3 8 Flat Washers 4 540099065 3 8 Nylon Lock Nuts 2 540099031 1 2 x 1 1 4 Hex Bolts 4 540000427 1 2 Flat Washers 8 540093082 1 2 Nylon Lock Nuts 4 Hitch ...

Page 28: ...cement Parts 540200803 Spindle Drive Fan Assembly 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 23 28 27 29 28 29 28 15 27 21 14 ...

Page 29: ... 16 18 X 1 1 4 CARRIAGE 21 539990184 13 NUT 5 16 18 CTR LOCK 22 539990717 3 NUT 5 16 18 NYLOC 23 539990799 8 BOLT 5 16 18 X 5 8 CARRIAGE 24 539990208 1 BOLT 5 16 18 X 1 25 539990362 2 SCREW 1 4 20 X 5 8 SELF TAP 26 539106721 1 IDLER 27 539990074 16 BOLT 1 4 20 X 3 4 CARRIAGE 28 539976978 16 NUT 1 4 20 NYLOC 29 539990598 14 WASHER 1 4 30 539990188 1 WASHER 5 16 31 539106801 1 SPRING ROD 32 53910672...

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