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D.11
SETTINGS AND ADJUSTMENTS
Part. N. 8000 H1489 (10-2009)
- Remove the plates (8), lubricate the new plates with engine oil and install
them (always start with a friction plate).
Refit clutch actuator plate, bearing and pressure plate.
Tighten the spring screws gradually in a cross pattern (8 Nm - 0.8 Kgm - 5.8 ft/
lb).
When refitting the clutch cover (8 Nm - 0.8 Kgm - 5.8 ft/lb), check gasket for
wear and replace as required.
For additional information on assembly procedures, see Section "H"
Engine assembly.
Hydraulic clutch lever adjustment and fluid level check
Free play (A) must be at least 0.1 in.
The lever position can be adjusted to suit the rider hand size.
To decrease the lever distance from the handgrip, rotate the adjuster (B)
CLOCKWISE.
To increase the lever distance from the handgrip, rotate the adjuster (B) COUN
-
TER CLOCKWISE.
Fluid level is checked as follows:
- Remove screws (1), cover (2) and rubber diaphragm from the control;
- Keep the control cylinder (3) in a horizontal position and make sure that fluid
level has not dropped lower than 4 mm (0.16 in.) below the upper edge (D)
of master cylinder body;
- If needed, top up with the fluid specified in the LUBRICANT CHART included
in Section "A".
Refit any parts you have removed.
Periodically check the connecting hose (see “Scheduled Maintenance Chart”);
if hose (C) is worn or cracked, its replacement is advised.
Summary of Contents for 2009 TC 250
Page 6: ......
Page 7: ...b 1 b Part N 8000 H1489 10 2009 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Part N 8000 H1489 10 2009 GENERAL INFORMATION Section ...
Page 16: ......
Page 17: ...B 1 B Part N 8000 H1489 10 2009 MAINTENANCE Section ...
Page 24: ......
Page 25: ...C 1 C Part N 8000 H1489 10 2009 TROUBLESHOOTING Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 Section ...
Page 33: ...D 3 SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 ...
Page 66: ......
Page 67: ...E 1 E Part N 8000 H1489 10 2009 GENERAL PROCEDURES Section ...
Page 98: ......
Page 99: ...F 1 F Part no 8000 H1489 10 2009 ENGINE DISASSEMBLY Section ...
Page 137: ...G 1 G Part N 8000 H1489 10 2009 ENGINE OVERHAUL Section ...
Page 163: ...H 1 H Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Section ...
Page 180: ...H 18 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 183: ...H 21 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 221: ...I 1 I Part N 8000 H1489 10 2009 FRONT SUSPENSION Section ...
Page 223: ...I 3 Part N 8000 H1489 10 2009 FRONT SUSPENSION ...
Page 270: ......
Page 271: ...J 1 J Part N 8000 H1489 10 2009 REAR SUSPENSION Section ...
Page 289: ...L 1 L Part N 8000 H1489 10 2009 BRAKES Section ...
Page 299: ...M 1 M Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Section ...
Page 300: ......
Page 341: ...M 43 TE H00973 TXC H00974 Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Wiring TE TXC ...
Page 353: ...N 1 N Part N 8000 H1489 10 2009 ENGINE COOLING Section ...
Page 360: ......
Page 361: ...O 1 O Part N 8000 H1489 10 2009 KIT INSTALLATION INSTRUCTIONS Section ...
Page 377: ...P 1 P Part N 8000 H1489 10 2009 HYDRAULICALLY CONTROLLED CLUTCH Section ...
Page 383: ...Q 1 Q Part N 8000 H1489 10 2009 OPTIONAL COMPONENTS Section ...
Page 386: ......
Page 387: ...S 1 S Part N 8000 H0368 10 2009 FUEL INJECTION SYSTEM Section ...
Page 394: ......
Page 395: ...W 1 W Part N 8000 H1489 10 2009 SPECIAL TOOLS Section ...
Page 407: ...Y 1 Y Part N 8000 H1489 10 2009 CHASSIS AND WHEELS Section ...
Page 420: ......