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M.24
Part. N. 8000 H1489 (10-2009)
ELECTRICAL SYSTEM
STARTING SYSTEM INSPECTION
Starter motor inspection (TE - TXC)
Remove the starter motor (1) as described in the relevant paragraph.
Whenever a starter motor fault is detected, check the starter motor as follows:
- connect a meter across ground and starter motor contact.
- Check for continuity between the positive pole and motor ground. If no conti-
nuity is found, replace the starter motor. On assembly, apply a small amount of
LOCTITE 243 to the starter motor retaining screws.
Starter motor
Rated voltage: 12V
Current draw: 350 W
No-load test
Voltage: 11.2 V
Current: 30 A
Speed: 12,000 rpm
Cranking test
Voltage: 10 V
Current: 80 A
Torque: 3.5 Nm - 0.35 Kgm - 2.5 ft/lb
Starter motor test curves (TE - TXC)
1 - Output power (W)
2- Torque (TQ)
3- RPM (N: rpm. x 1000)
4 - Light voltage (V)
5 - Charging current (A)
Solenoid starter inspection (TE - TXC)
Disconnect the cables at the battery negative terminal to avoid possible short
circuits during disassembly. Disconnect the starter relay connector (A).
Disconnect the starter motor and battery positive cable wires at relay end. Apply
12 Volts to relay terminals (1) and (2) and check for continuity between terminals
B-M.
Do not feed battery voltage to the relay longer than 5
seconds or the
relay might overheat, leading to winding damage. Use a multimeter to establish
whether the winding is open circuit or resistance exists. A winding in good condi
-
tion will give the following resistance readings.
Meter scale setting: Ohm
Starter relay resistance. Standard: 3-6 .
Solenoid starter wiring
diagram
1= GROUND
2= + 12 V
Summary of Contents for 2009 TC 250
Page 6: ......
Page 7: ...b 1 b Part N 8000 H1489 10 2009 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Part N 8000 H1489 10 2009 GENERAL INFORMATION Section ...
Page 16: ......
Page 17: ...B 1 B Part N 8000 H1489 10 2009 MAINTENANCE Section ...
Page 24: ......
Page 25: ...C 1 C Part N 8000 H1489 10 2009 TROUBLESHOOTING Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 Section ...
Page 33: ...D 3 SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 ...
Page 66: ......
Page 67: ...E 1 E Part N 8000 H1489 10 2009 GENERAL PROCEDURES Section ...
Page 98: ......
Page 99: ...F 1 F Part no 8000 H1489 10 2009 ENGINE DISASSEMBLY Section ...
Page 137: ...G 1 G Part N 8000 H1489 10 2009 ENGINE OVERHAUL Section ...
Page 163: ...H 1 H Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Section ...
Page 180: ...H 18 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 183: ...H 21 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 221: ...I 1 I Part N 8000 H1489 10 2009 FRONT SUSPENSION Section ...
Page 223: ...I 3 Part N 8000 H1489 10 2009 FRONT SUSPENSION ...
Page 270: ......
Page 271: ...J 1 J Part N 8000 H1489 10 2009 REAR SUSPENSION Section ...
Page 289: ...L 1 L Part N 8000 H1489 10 2009 BRAKES Section ...
Page 299: ...M 1 M Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Section ...
Page 300: ......
Page 341: ...M 43 TE H00973 TXC H00974 Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Wiring TE TXC ...
Page 353: ...N 1 N Part N 8000 H1489 10 2009 ENGINE COOLING Section ...
Page 360: ......
Page 361: ...O 1 O Part N 8000 H1489 10 2009 KIT INSTALLATION INSTRUCTIONS Section ...
Page 377: ...P 1 P Part N 8000 H1489 10 2009 HYDRAULICALLY CONTROLLED CLUTCH Section ...
Page 383: ...Q 1 Q Part N 8000 H1489 10 2009 OPTIONAL COMPONENTS Section ...
Page 386: ......
Page 387: ...S 1 S Part N 8000 H0368 10 2009 FUEL INJECTION SYSTEM Section ...
Page 394: ......
Page 395: ...W 1 W Part N 8000 H1489 10 2009 SPECIAL TOOLS Section ...
Page 407: ...Y 1 Y Part N 8000 H1489 10 2009 CHASSIS AND WHEELS Section ...
Page 420: ......