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H.50
Part. N. 8000 H1489 (10-2009)
ENGINE REASSEMBLY
Refit the camshaft covers (6) and tighten the screws (7) in a cross sequence
and shown in diagram "B". Make sure to fit the screws in the correct position
according to their length (see diagrams "A" and "B").
7a= M6x35 Allen screw
7b= M6x30 Allen screw
7c= M6x25 Allen screw
7d= M5x30 Allen screw
Turn the crankshaft manually a few turns to check for free, smooth rotation without
any tight points, then bring it back to Top Dead Centre position.
Use a feeler gauge (8) to check clearance between valve buckets and cam
lobes.
Correct values are as follows:
- intake: .................................................................................. 15 hundredths
- exhaust: .............................................................................. 20 hundredths.
If the value is outside the limit, remove the covers and replace the shims under
the valve buckets with shims of the appropriate size so as to achieve correct
clearance.
Replacement shims are available in a 1.60 mm to 2.60 mm thickness range, in
0.05 mm increments.
Thickness (S) of the new shim is determined as follows:
S=
(G1-G)+S1
S=
Thickness of new shim
G1= Measured valve clearance
G=
Specified valve clearance
S1= Thickness of old shim
On assembly, check the timing of the camshaft gears and measure valve clear-
ance again.
Diagram "A"
Diagram "B"
Summary of Contents for 2009 TC 250
Page 6: ......
Page 7: ...b 1 b Part N 8000 H1489 10 2009 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Part N 8000 H1489 10 2009 GENERAL INFORMATION Section ...
Page 16: ......
Page 17: ...B 1 B Part N 8000 H1489 10 2009 MAINTENANCE Section ...
Page 24: ......
Page 25: ...C 1 C Part N 8000 H1489 10 2009 TROUBLESHOOTING Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 Section ...
Page 33: ...D 3 SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 ...
Page 66: ......
Page 67: ...E 1 E Part N 8000 H1489 10 2009 GENERAL PROCEDURES Section ...
Page 98: ......
Page 99: ...F 1 F Part no 8000 H1489 10 2009 ENGINE DISASSEMBLY Section ...
Page 137: ...G 1 G Part N 8000 H1489 10 2009 ENGINE OVERHAUL Section ...
Page 163: ...H 1 H Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Section ...
Page 180: ...H 18 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 183: ...H 21 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 221: ...I 1 I Part N 8000 H1489 10 2009 FRONT SUSPENSION Section ...
Page 223: ...I 3 Part N 8000 H1489 10 2009 FRONT SUSPENSION ...
Page 270: ......
Page 271: ...J 1 J Part N 8000 H1489 10 2009 REAR SUSPENSION Section ...
Page 289: ...L 1 L Part N 8000 H1489 10 2009 BRAKES Section ...
Page 299: ...M 1 M Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Section ...
Page 300: ......
Page 341: ...M 43 TE H00973 TXC H00974 Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Wiring TE TXC ...
Page 353: ...N 1 N Part N 8000 H1489 10 2009 ENGINE COOLING Section ...
Page 360: ......
Page 361: ...O 1 O Part N 8000 H1489 10 2009 KIT INSTALLATION INSTRUCTIONS Section ...
Page 377: ...P 1 P Part N 8000 H1489 10 2009 HYDRAULICALLY CONTROLLED CLUTCH Section ...
Page 383: ...Q 1 Q Part N 8000 H1489 10 2009 OPTIONAL COMPONENTS Section ...
Page 386: ......
Page 387: ...S 1 S Part N 8000 H0368 10 2009 FUEL INJECTION SYSTEM Section ...
Page 394: ......
Page 395: ...W 1 W Part N 8000 H1489 10 2009 SPECIAL TOOLS Section ...
Page 407: ...Y 1 Y Part N 8000 H1489 10 2009 CHASSIS AND WHEELS Section ...
Page 420: ......