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G.10
Part. N. 8000 H1489 (10-2009)
ENGINE OVERHAUL
Camshaft
Check the contact faces of the lobes for streaks, scoring, dents and waviness.
Clamp the camshaft between centres and check deviation using two dial gauges.
Service limit: 0.1 mm. Check that the lobes are in pristine conditions, without
signs of scoring or distortion.
STANDARD "L"
SERVICE LIMIT
140 mm
142.5 mm
(5.51 in)
(5.61 in)
Timing chain and gears
At each engine overhaul, check gear teeth and chain rollers for wear. If gear
teeth are badly worn, change both gears and the chain. Hold the chain taut to
take out any slack and measure across 20 links (21 pins).
If any one gear or the chain is worn beyond the specified limit, replace both
gears and the chain as a set.
Timing chain tensioners
Chain tensioners (1) must be replaced when the wear material is worn out.
Summary of Contents for 2009 TC 250
Page 6: ......
Page 7: ...b 1 b Part N 8000 H1489 10 2009 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Part N 8000 H1489 10 2009 GENERAL INFORMATION Section ...
Page 16: ......
Page 17: ...B 1 B Part N 8000 H1489 10 2009 MAINTENANCE Section ...
Page 24: ......
Page 25: ...C 1 C Part N 8000 H1489 10 2009 TROUBLESHOOTING Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 Section ...
Page 33: ...D 3 SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 ...
Page 66: ......
Page 67: ...E 1 E Part N 8000 H1489 10 2009 GENERAL PROCEDURES Section ...
Page 98: ......
Page 99: ...F 1 F Part no 8000 H1489 10 2009 ENGINE DISASSEMBLY Section ...
Page 137: ...G 1 G Part N 8000 H1489 10 2009 ENGINE OVERHAUL Section ...
Page 163: ...H 1 H Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Section ...
Page 180: ...H 18 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 183: ...H 21 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 221: ...I 1 I Part N 8000 H1489 10 2009 FRONT SUSPENSION Section ...
Page 223: ...I 3 Part N 8000 H1489 10 2009 FRONT SUSPENSION ...
Page 270: ......
Page 271: ...J 1 J Part N 8000 H1489 10 2009 REAR SUSPENSION Section ...
Page 289: ...L 1 L Part N 8000 H1489 10 2009 BRAKES Section ...
Page 299: ...M 1 M Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Section ...
Page 300: ......
Page 341: ...M 43 TE H00973 TXC H00974 Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Wiring TE TXC ...
Page 353: ...N 1 N Part N 8000 H1489 10 2009 ENGINE COOLING Section ...
Page 360: ......
Page 361: ...O 1 O Part N 8000 H1489 10 2009 KIT INSTALLATION INSTRUCTIONS Section ...
Page 377: ...P 1 P Part N 8000 H1489 10 2009 HYDRAULICALLY CONTROLLED CLUTCH Section ...
Page 383: ...Q 1 Q Part N 8000 H1489 10 2009 OPTIONAL COMPONENTS Section ...
Page 386: ......
Page 387: ...S 1 S Part N 8000 H0368 10 2009 FUEL INJECTION SYSTEM Section ...
Page 394: ......
Page 395: ...W 1 W Part N 8000 H1489 10 2009 SPECIAL TOOLS Section ...
Page 407: ...Y 1 Y Part N 8000 H1489 10 2009 CHASSIS AND WHEELS Section ...
Page 420: ......