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G.3
Part. N. 8000 H1489 (10-2009)
ENGINE OVERHAUL
Cleaning parts
All parts must be cleaned with gasoline and dried with compressed air.
Flammable vapours develop during this procedure and metal filings blown by compressed air may get into your eyes.
Perform this procedure away from open flames or sources of ignition and wear an eye protection.
Clearances
To ensure the best operating conditions and maximum performance, all clearances must be within the specified tolerance. A tight fit will
lead to seizure as moving parts heat up, whereas a loose fit will cause annoying vibration resulting in early wear of moving parts.
Cylinder head
Remove fouling deposits from the combustion chamber using a rounded scraper.
Do not use sharp tools or you might damage valve seats and spark plug thread.
Check the machined surface of the cylinder head for warpage using a straight-edge and a feeler gauge at the positions shown in the
figure. If warpage exceeds the service limit at any one point, grind the cylinder mating surface. Head warpage: service limit 0.05 mm
(0.0019 in.).
Summary of Contents for 2009 TC 250
Page 6: ......
Page 7: ...b 1 b Part N 8000 H1489 10 2009 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Part N 8000 H1489 10 2009 GENERAL INFORMATION Section ...
Page 16: ......
Page 17: ...B 1 B Part N 8000 H1489 10 2009 MAINTENANCE Section ...
Page 24: ......
Page 25: ...C 1 C Part N 8000 H1489 10 2009 TROUBLESHOOTING Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 Section ...
Page 33: ...D 3 SETTINGS AND ADJUSTMENTS Part N 8000 H1489 10 2009 ...
Page 66: ......
Page 67: ...E 1 E Part N 8000 H1489 10 2009 GENERAL PROCEDURES Section ...
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Page 99: ...F 1 F Part no 8000 H1489 10 2009 ENGINE DISASSEMBLY Section ...
Page 137: ...G 1 G Part N 8000 H1489 10 2009 ENGINE OVERHAUL Section ...
Page 163: ...H 1 H Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Section ...
Page 180: ...H 18 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 183: ...H 21 Part N 8000 H1489 10 2009 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 221: ...I 1 I Part N 8000 H1489 10 2009 FRONT SUSPENSION Section ...
Page 223: ...I 3 Part N 8000 H1489 10 2009 FRONT SUSPENSION ...
Page 270: ......
Page 271: ...J 1 J Part N 8000 H1489 10 2009 REAR SUSPENSION Section ...
Page 289: ...L 1 L Part N 8000 H1489 10 2009 BRAKES Section ...
Page 299: ...M 1 M Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Section ...
Page 300: ......
Page 341: ...M 43 TE H00973 TXC H00974 Part N 8000 H1489 10 2009 ELECTRICAL SYSTEM Wiring TE TXC ...
Page 353: ...N 1 N Part N 8000 H1489 10 2009 ENGINE COOLING Section ...
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Page 361: ...O 1 O Part N 8000 H1489 10 2009 KIT INSTALLATION INSTRUCTIONS Section ...
Page 377: ...P 1 P Part N 8000 H1489 10 2009 HYDRAULICALLY CONTROLLED CLUTCH Section ...
Page 383: ...Q 1 Q Part N 8000 H1489 10 2009 OPTIONAL COMPONENTS Section ...
Page 386: ......
Page 387: ...S 1 S Part N 8000 H0368 10 2009 FUEL INJECTION SYSTEM Section ...
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Page 395: ...W 1 W Part N 8000 H1489 10 2009 SPECIAL TOOLS Section ...
Page 407: ...Y 1 Y Part N 8000 H1489 10 2009 CHASSIS AND WHEELS Section ...
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