HUSABERG FE 450 AUS, Repair Manual

Page: 134 / 285

30/ENGINE - WORK ON THE INDIVIDUAL PARTS
132
19.41
Preassembling the shift shaft
0 0 1 1
0 0 2 2
0 0 3 3
0 0 4 4
0 0 5 5
0 0 6 6
200175-01
–
Secure the short end of the shift shaft in the bench vise.
Guideline
Use soft jaws.
–
Mount gliding plate

with the guide pin facing downward and put the guide pin
on the shift quadrant.
–
Mount pressure spring

.
–
Slide on spring guide

, push return spring

, with the offset end facing upward,
over the spring guide and lift the offset end over the abutment bolt

.
–
Mount stop disk

.
19.42
Disassembling the main shaft
0 0 1 1
0 0 2 2
0 0 4 4
0 0 3 3 0 0 5 5
0 0 6 6
0 0 7 7
0 0 8 8
0 0 9 9
0 0 bl bl 0 0 bk bk
200177-01
–
Secure the main shaft with the toothed end facing downward in the bench vise.
Guideline
Use soft jaws.
–
Remove stop disk

and 2nd gear fixed gear

.
–
Remove 6th gear idler gear

.
–
Remove split needle bearing

and stop disk

.
–
Remove lock ring

.
–
Remove 3rd/4th gear sliding gear

.
–
Remove lock ring

.
–
Remove stop disk

and 5th gear idler gear

.
–
Remove split needle bearing

.
19.43
Assembling the main shaft
Info
Use new lock rings with every repair.
–
Carefully lubricate all parts before assembling.
–
Check the transmission. ( p. 134)
0 0 bl bl
0 0 bk bk
0 0 8 8
0 0 9 9 0 0 7 7
0 0 6 6
0 0 5 5
0 0 4 4
0 0 3 3
0 0 1 1 0 0 2 2
200178-01
–
Secure the main shaft with the toothed end facing downward in the bench vise.
Guideline
Using soft jaws