Hurco Spin Doctor 400 Reference Manual And User Manual Download Page 1 | Manualshive

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Hurco Spin Doctor 400 Reference Manual And User Manual Download Page 1

www.GETHURCO.com

R E F E R E N C E M A N U A L

Reference Manual and
User’s Guide

1-800-888-1436 • gethurco.com • [email protected]

®

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Summary of Contents for Spin Doctor 400

Page 1: ...www GETHURCO com R E F E R E N C E M A N U A L Reference Manual and User s Guide 1 800 888 1436 gethurco com info gethurco com...

Page 2: ......

Page 3: ...ning how to get the best results from your Spin Doctor Please follow each step completely to insure maximum performance from your Spin Doctor Your Spin Doctor will give you many years of service if yo...

Page 4: ...Stick 10 Troubleshooting 11 Maintenance 12 Parts Breakdown SD400 Boom Mechanical Parts 13 SD800 Boom Mechanical Parts 14 15 SD400 800 Boom Hydraulic Parts 16 ER Extended Reach Parts 17 SD400 Standard...

Page 5: ...em components gauges and indicators Perform routine maintenance and add fluids as required Be sure the hydraulic system you are connected to meet the requirements of the Spin Doctor For a copy of the...

Page 6: ...Stay alert Be aware YOU can help or prevent accidents Before any operation of Spin Doctor be familiar with the locations and functions of the unit s instruments and controls Being familiar with the m...

Page 7: ...torque requirements of most valve manufactures The Spin Doctor boom has been tested at over 2000 ft lbs of torque and carries a limited life time warranty against bending caused by torque Since opera...

Page 8: ...que control knob clockwise to increase torque and counter clockwise to re duce torque The gauge on the Spin Doctor 400 head reads in ft lbs of torque 5 To operate the valve wrench clockwise push down...

Page 9: ...n 3 To place the head on the valve wrench simply pull the Spin Doctor boom towards the valve wrench then loosen the head pivot handle The head also pivots side to side This will allow the head to easi...

Page 10: ...tton will illuminate red when activated With the engine speed set and the hydraulics engaged pull up on the drive con trol lever Now simply turn the torque control knob clockwise to increase torque or...

Page 11: ...manual Step 2 If using the Slick Stick did not help to loosen the valve but you still want to try and free the valve use an impact wrench An impact wrench will apply short fast bursts of high torque...

Page 12: ...ndition 4 Use in a well ventilated area 5 DO NOT use around electrical connections or wires Operation 1 Put special penetrating fluid into the Slick Stick pressure container Do not fill container over...

Page 13: ...engine 2 Check battery and connections 3 Check engine oil 4 Check fuel PROBLEM Excessive Hydraulic oil heat build up SOLUTION 1 Check hydraulic oil level in the reservoir Refill if necessary 2 Check...

Page 14: ...ording to engine manufacturer s recommenda tions Visually check hydraulic tank sight glass level daily Replenish if necessary At the end of the first 50 hours of service replace the in tank hydraulic...

Page 15: ...1 017 20 1 HITCH MOUNT ERG3 2105 201 6 1 GAS CYLINDER 225 2201 222 21 2 SLIDE ROD 2201 020 7 1 PRIMARY LATCH HANDLE 2201 015 22 1 PRIMARY LINKAGE ARM 2201 012 8 1 SPRING PIN 990 101 23 1 SD400 PRIMARY...

Page 16: ...1 800 888 1436 14 Parts Breakdown Listing SD 800 Chrome Moly Boom Mechanical Parts...

Page 17: ...CK 2201 021 25 1 PRIMARY LINKAGE ARM 2301 012 8 1 SECONDARY LATCH HANDLE 2301 017 26 1 CM PRIMARY BOOM 2301 003 9 1 PRIMARY LATCH HANDLE 2201 015 27 2 DOG LEG 2201 014 10 1 GAS CYLINDER 225 2201 222 2...

Page 18: ...E FLAT FACE CONNECTOR 2101 120 2 1 FEMALE FLAT FACE CONNECTOR 2101 121 3 2 HOSE 3 8 X 74 962 110 4 16 CAPSCREW 1 4 X 1 1 2 NC 901 105 5 8 CLAMP COVER PLATE 2101 123 6 8 TUBE CLAMP BODY 2101 122 7 4 TU...

Page 19: ...L TL 0 HANDLE 2201 232 3 8 CLAMP COVER PLATE 2101 123 14 1 HYD TUBE PRIMARY LEFT 2105 212 4 1 PRIMARY ARM ERG3 2150 202 15 1 HYD TUBE PRIMARY RIGHT 2105 213 5 3 CASTLE NUT 910 117 16 2 HOSE 1 2 X 31 1...

Page 20: ...19 1 COUNTER PROTECTOR 2102 166 6 1 SD400 HEAD SHIELD 2102 006 20 1 COUNTER PICKUP firecracker 2102 102 7 1 MOTOR DRIVE ADAPTER 2101 006 21 1 MAGNET 2102 173 8 2 FITTING 961 6809 8 8 22 1 PULL BAR 21...

Page 21: ...de Of Counter PIN Connections 1 A B Black Black Black Magnetic Pickup Red 2 3 4 5 6 Notes Above is the schematic for counter with black zero button on front of counter Magnetic pickup must be adjusted...

Page 22: ...61 6400 8 8 25 2 NYLOC NUT 1 2 13 905 001 8 2 FITTING 8AOR 8FJX 90 961 6809 8 8 26 1 SD800 DRIVE ADAPTER 2301 006 9 1 VSG5 HEAD SHIELD 2302 006 VS5 27 4 6409 HHP 4 PLUG 2302 102 12 10 1 SD800 HARNESS...

Page 23: ...www GETHURCO com www GETHURCO com 21 Parts Breakdown Listing Spin Doctor Module Configurations...

Page 24: ...8MJ 8MORB STR 961 6400 8 8 7 1 SD800 DRIVE ADAPTER 2301 006 23 2 FITTING 8MJ 10AOR 90 961 6801 NWO 8 10 8 1 VSG5 HEAD SHIELD 2302 006 VS5 24 1 FITTING 8MORB 8FJX 961 6402 8 8 9 1 HEAD SHIELD BRACE 23...

Page 25: ...www GETHURCO com www GETHURCO com 23 Parts Breakdown Listing Wiring Diagram ERB 800 Standard Head Without ValveSTAR...

Page 26: ...nstructions HURCO Technologies Inc will replace to the original purchasers free of charge the boom sections of the Spin Doctor unit excluding hydraulic electrical or gas shocks found to have failed du...

Page 27: ...www GETHURCO com www GETHURCO com 29 Notes...

Page 28: ...1 800 888 1436 gethurco com Rev 112917 Part No SD400 800 OM info gethurco com...

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