HUR ACTIVE 3 Series Installation And Maintenance Manual Download | Manualshive

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HUR INSTALLATION AND MAINTENANCE

Ab HUR Oy
Patamäentie 4
67100 Kokkola, Finland
Tel. +358 - (0)6 – 832 5500

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Summary of Contents for ACTIVE 3 Series

Page 1: ...version 1 17 1 HUR INSTALLATION AND MAINTENANCE Ab HUR Oy Patamäentie 4 67100 Kokkola Finland Tel 358 0 6 832 5500 www hur fi ...

Page 2: ...AND WIRES 13 5 6 COMPLETING THE INSTALLATION 15 6 MAINTENANCE AND TROUBLESHOOTING 16 6 1 ROUTINE MAINTENANCE TIMETABLE 16 6 2 DISCONNECTING MACHINE FROM PRESSURE CIRCUIT 17 6 3 LUBRICATING AND ADJUSTING ROLLERS 17 6 4 LUBRICATING PISTON RODS 18 6 5 CHECKING FOR LEAKAGE 19 6 6 ADJUSTING INNER LEVER ARMS 21 6 7 TOUCH SCREEN MAINTENANCE 22 6 7 1 GENERAL SAFETY PRECAUTIONS 22 6 7 2 ANTI STATIC PRECAUT...

Page 3: ...xxx 3 MULTIFUNCTION Multi purpose equipment which combine separate essential HUR equipment into one Model numbers 8xxx 4 RESEARCH LINE Delivered complete with computer and test analyse software Research Line users are top athlete university or any other use with high demands These machines include lots of hi tech electronics Model numbers start with number 7 for example 7530 5 HUR SOFTWARE HUR sof...

Page 4: ...e 10 mm Hex key to be used with ratchet required for adjusting inner lever arms ratchet wrench Torque wrench With adaptor 110 Nm of capacity required Screwdrivers Assortment of small and normal sized regular and Phillips heads Tube cutters Camozzi PNZ 12 recommended Knife Mat cutting type recommended Hammer Rubber hammer Universal pliers Cutters Basic accessories recommended Lubricant Teflon based...

Page 5: ...remarkable It is recommendable to open the packages and let the equipment stand about 6 hours When installing stored touch screens kiosk software etc always make sure they are up to date concerning software version language and compatibility Also inspect and estimate factors which might cause problems on site for example attachment mechanism A Check up done forehand is an easy way to ensure succes...

Page 6: ... Accessing machines Older peoples view Wheelchair users view 2 Is there enough room for each machine to be operated Whole range of movement Walking by the machine if it is in use 3 Does the layout meet customer requirements Effective space usage Grouping machines by muscle groups 4 Is the gym visually comfortable Straight lines are not always the best Using layout to guide users around the gym 5 C...

Page 7: ...s between the compressor user manual and HUR service manual use information written in compressor manufacturer s manual Removing compressor from package 1 Check package for damages 2 Open the package from the top 3 Remove packing material from top of compressor 4 Remove all additional items documents oil etc packed within the package NOTE Make sure that these items are forwarded to customer 5 Lift...

Page 8: ...ecommended that distance from compressor output to control unit input is at least 1 meter Control unit should also be assembled if possible so that input of the control unit is located higher than output of the compressor Always install control unit so that the water separator can points towards to the floor NOTE Arrows indicate air flow direction Connect tube from compressor Output to control uni...

Page 9: ...UIT The main pressure circuit delivers pressurised air from compressor to all of the machines In case of multiple compressors to be used in the gym connect one compressor to one pressure circuit Start routing the main pressure circuit from the compressor Make sure to leave extra length for being able to move compressor for service and cleaning purposes In case any tubing is to be routed through wa...

Page 10: ...ircuit Make sure to leave extra length for being able to tilt the machine for cleaning and service purposes without causing tension on the 6mm tube Connect the 6mm tubes to reducers on the T connectors but not yet to machine inputs Before connecting machine air tubes check that the shutoff valve switch on water separator is switched in closed position Switch the compressor on and observe the compr...

Page 11: ...essure circuit it s recommended either route the pressure line after last machine straight back to main line after compressor or double tube the line back to compressor Picture B This ensures adequate response to pressure adjustment for each machine Picture A Picture B ...

Page 12: ...nels trunking can be used to cover all the tubing and wiring Trunking itself besides planning it has significant effect on appearance functionality accessibility and customer satisfaction Make sure you are able to purchase suitable channels parts and accessories for the installation ...

Page 13: ... flooring material as shown below Pictures 5 and 6 show the pressure and electrics hidden under the floor After the connections are made under the floor each machine has its own inlet picture 7 a hole made before installing the floor material Before connecting machines there should be extra length on connections for turning the machine afterwards cleaning or service Picture 3 Picture 4 Picture 5 ...

Page 14: ...tubing and wires can be built underneath picture 7 Inlets are then made before installing the laminate and the tube and wires are placed ready for the machine picture 8 After this the channel for tubing and wires is attached in front of baseboard picture 9 and the connections made ready Picture 7 Picture 8 Picture 9 ...

Page 15: ... stops Check the output pressure gauge Adjust the pressure to maximum of 9 9 bar if necessary Test machines for proper operation Make sure to test complete movement range Test all the adjustments like pressure and range limiters for proper and smooth operation NOTE If a Pre 1995 HUR machine is connected to circuit the output pressure must be limited to 8 bar Old type valves are rated for lower max...

Page 16: ...verall hygiene EVERY WEEK Wipe upholstery using soft cloth damped with mild detergent and water Check Water Extractor tank from Compressor if equipped or from HUR Pneumatic Control Unit Check Oil level of Compressor motor s Do not use too much water Drain if full or above Add oil if necessary See compressor manual for details EVERY MONTH Tilt machines and clean floor surface underneath Helping han...

Page 17: ...s to use Shutoff valve on HUR Pneumatic Control Unit If that is not available press and hold and valve buttons simultaneously This allows air to flow through machines pneumatic system Hold buttons down until machine pressure gauge reading is near zero 3 Disconnect the pressure tube from machine pressure input connector 6 3 LUBRICATING AND ADJUSTING ROLLERS To ensure silent operation it is recommen...

Page 18: ...face of the washer is against the roller end cap 10 Use Loctite Green or equivalent for bolt threads 11 Tighten the bolt until rotating roller has a slight resistance 12 Check for proper operation 13 Install end plug replace if broken NOTE Do not force plug in with hammer etc This will alter roller adjustment and additional tightening might be necessary 6 4 LUBRICATING PISTON RODS To maximize cyli...

Page 19: ...ausing tension on pressure tubing or electric wirings 6 5 CHECKING FOR LEAKAGE There will always be a little escaping air through the system that will not affect the way the machines work However excessive air leakage will not allow the machines to work at their full potential There are few reasons why leakage may occur such as fittings becoming loose dry piston rod seals corroding connectors and ...

Page 20: ...nnectors Check OR valve connectors Check 5 2 valve connectors Check cylinder for leaking through 1 Remove non pressure side tube 2 Test leakage by spraying soap water on the connector that the tube was disconnected from Rotate connector so that opening is downwards for keeping water of getting inside the cylinder 3 Bubbles indicate cylinder leaking through Leakage in following components or connec...

Page 21: ...rm axle enters the frame 3 Loosen Inner lever arm bolt using a long type 10mm Allen key Loosen until inner lever arm is able to slide freely along the torque arm 4 The inner lever arm and the cylinder need to be in line with each other to ensure the smoothness of movement and minimum friction that will create the least amount of wear and tear This is usually in the middle of the shaft BUT not nece...

Page 22: ...onnected whenever the device is being installed moved or modified Do not apply voltage levels that exceed the specified voltage range Doing so may cause fire and or an electrical shock Electric shocks may occur if the chassis is opened when device is turned on Do not drop or insert any objects into the ventilation openings of the device If considerable amounts of dust water or fluids enter the dev...

Page 23: ... switches machine model unknown Check Executive Module Round Switches Wrong Flash memory XML file version Update computer or Change Flash Load adjustment problems SYMPTOM CAUSE FIX Machine doesn t adjust load when button is pressed Buttons work like they should No clicking sound heard from EM Executive Module dip switch nr 1 is set to OFF position Set dip switch nr 1 to ON position Pressure increa...

Page 24: ...ware also Black screen Touch screen is working Faulty display Replace panel PC Touch screen is not working Bad calibration of touch screen Use 4 Point Calibration card Person s welcome name needs to be 4PCAL Other problems SYMPTOM CAUSE FIX Card Reader doesn t work No reaction when card is inserted Reader is not connected Reconnect the USB cable Faulty card reader unit Replace card reader Faulty o...

Page 25: ...eck out their network with the help of their IT Software upgrade fails Not enough space left Make more space by running apt get clean and by removing log files from var log Previous upgrade was interrupted Manually finish previous upgrade by following instructions from apt get dist upgrade Wrong repository address Set the correct repository address in etc apt sources list The download is very slow...

Page 26: ...d in setup Set FCM Reps counter to FCM in FCM2 Setup Old version of FCM2 2 2 9 if LIN adapter is used Upgrade the FCM2 software Machine counts too many repetitions Faulty Rep counter s Check Rep counter Replace if broken Rep counter s too close to cylinder Add layer of 2 sided tape between Rep counter and cylinder Incorrect Rep counter s positioning Too close to the end of movement or similar loca...

Page 27: ...ken Replace display Half of the display is different color Display is broken Replace display Actuators not resetting to lowest position on startup Incorrect current limit Set the correct current_limit depending on the actuator type Missing calibration Calibrate all channels which have an actuator connected Actuator stuck Manually try to unstuck the actuator by sending the increase and overc_checke...

Page 28: ...Invalid command or parameters 20xx See EADC documentation 2501 EADC Movement was perfomed and target reached successfully 4001 FCM2 INA Could not connect to server 4002 FCM2 INA HTTP error 4003 FCM2 INA Request timeout 4100 FCM2 INA Unknown error 5001 Init Network initialization failed 5002 Init Incompatible EADC version 5003 Init Identify query to FCM2 INA failed 5004 Init Identify query to serve...

Page 29: ...onnections are not made with welder and bolts so they cannot be handled with excessive force Be careful Take your time When checking or routing cables make sure that no moving part or excessive heat source is too near of the cable Use cable ties to attach cable securely NOTE Avoid cable ties within first 50mm from connection Using cable tie too close of the connection may cause tension or bend whi...

Page 30: ...e connected to the HUR SmartTouch server whether it is cloud or local Local HUR SmartTouch installation Cloud HUR SmartTouch installation Note Connect the machines internal network cable to the middle port on the FCM2 touch screen display It has the icon ...

Page 31: ...e switches Did you start the router before the server If not then restart the server to make sure it has correct network settings Network access controls firewall filtering when using customer s own network Please contact the customer s IT department One machine is displaying on the machine screen As a result users cannot login to the machine Check the port connection light on the switch or on the...

Page 32: ... The web browser might complain about an untrusted connection You can safely ignore the warning and continue to the page add an exception if necessary Machine says that it cannot connect to the EM and can only enter the setup Check that the USB cable from the EM card is connected to the panel PC Is the red light flashing on the EM card If not then check the power connection s to the card Contact H...

Page 33: ...f the product by signing and dating the HUR Warranty Activation Form hereinafter the WAF and when WAF has been returned to HUR Any repair or replacement on the basis of these Warranty Terms does not extend the Warranty Period HUR s liability on the basis of these Warranty Terms is limited to only such defects which appear and are notified to HUR within the Warranty Period 4 REMEDY In the case of a...

Page 34: ... for any compensation and shall include at least the following details type and serial number of the defective Product date of the delivery of the Product to the Purchaser and the location of the Product information about the use of the Product detailed description of the defect The Purchaser shall promptly provide any additional information concerning the defect and its occurrence that HUR may re...

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