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Huawei UPS5000-E-400K-FM, User Manual

The Huawei UPS5000-E-400K-FM is a cutting-edge power system for seamless operations. To ensure smooth installation and utilization, we provide a comprehensive User Manual that can be easily downloaded for free from our website. This manual offers detailed instructions and valuable insights for optimal product usage and maintenance.

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UPS5000-E-(350 kVA-800 kVA) 
User Manual (50 kVA Power Modules) 

3 Installation 

 

Issue 05 (2018-01-08) 

Huawei Proprietary and Confidential                                     

Copyright © Huawei Technologies Co., Ltd. 

106 

 

Figure 3-58

 

Removing the covers of the power distribution subrack 

 

 

Step 2

 

Remove the covers from the top of the cabinet, drill holes in the covers for the power cables 
and battery cables, attach grommet strips to the hole edges for protecting cables, and reinstall 
the covers. 

 

The hole diameter and quantity are for reference only. 

Summary of Contents for UPS5000-E-400K-FM

Page 1: ...UPS5000 E 350 kVA 800 kVA User Manual 50 kVA Power Modules Issue 05 Date 2018 01 08 HUAWEI TECHNOLOGIES CO LTD ...

Page 2: ... Huawei and the customer All or part of the products services and features described in this document may not be within the purchase scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or representations of any kind either express or implied The information in this docum...

Page 3: ...power system Intended Audience This document is intended for Sales engineers Technical support engineers System engineers Hardware installation engineers Commissioning engineers Data configuration engineers Maintenance engineers Symbol Conventions The symbols that may be found in this document are defined as follows Symbol Description Indicates an imminently hazardous situation which if not avoide...

Page 4: ...tant information best practices and tips NOTE is used to address information not related to personal injury equipment damage and environment deterioration Change History Changes between document issues are cumulative The latest document issue contains all the changes made in earlier issues Issue 05 2018 01 08 Added the instructions for startup over the app Issue 04 2017 10 30 Updated the output el...

Page 5: ...erview 11 2 1 Model Description 11 2 2 Working Principle 12 2 2 1 Conceptual Diagram 12 2 2 2 Working Modes 13 2 2 2 1 Normal Mode 13 2 2 2 2 Bypass Mode 14 2 2 2 3 Battery Mode 15 2 2 2 4 Maintenance Bypass Mode 16 2 2 2 5 ECO Mode 17 2 3 Product Introduction 18 2 3 1 Appearance 18 2 3 2 Product Structure 21 2 3 3 Power Module 29 2 3 4 Bypass Module 30 2 3 5 Control Module 33 2 3 5 1 Overview 33 ...

Page 6: ...ion 75 3 2 1 Installing a UPS 400 kVA 500 kVA or 600 kVA UPS 75 3 2 1 1 Installing the UPS on the Ground 75 3 2 1 2 Installing the UPS on Channel Steel 80 3 2 2 Installing a UPS 800 kVA 81 3 2 2 1 Installing the UPS on the Ground 81 3 2 2 2 Installing the UPS on Channel Steel 91 3 2 3 Installing Batteries 92 3 2 4 Installing Optional Components 93 3 2 4 1 Installing Antiseismic Kits 93 3 2 4 2 Ins...

Page 7: ...tem Status Screen 207 4 1 6 Common Functions Screen 208 4 2 WebUI 209 4 2 1 Login 209 4 2 2 Monitoring Page 211 4 2 2 1 Active Alarms Page 212 4 2 2 2 Real time Data Page 213 4 2 2 3 Param Settings Page 213 4 2 2 4 Comm Config Page 214 4 2 2 5 CIM Parameters 214 4 2 2 6 Control Page 215 4 2 3 Query 215 4 2 3 1 Historical Alarms 215 4 2 3 2 Logs 216 4 2 4 Config 216 4 2 4 1 User Management 216 4 2 ...

Page 8: ...5 6 4 Test Data Download 256 5 6 4 1 Download over the LCD 256 5 6 4 2 Download over the WebUI 257 5 7 Transferring to Maintenance Bypass Mode 258 5 8 Transferring from Maintenance Bypass Mode to Normal Mode 261 5 9 Performing EPO 262 5 10 Clearing the EPO State 263 5 11 Exporting Data 264 5 12 Setting Hibernation Mode 265 5 12 1 LCD 266 5 12 2 WebUI 267 6 Routine Maintenance 269 6 1 UPS Maintenan...

Page 9: ...8 5 Mains Input Electrical Specifications 280 8 6 Bypass Input Electrical Specifications 280 8 7 Battery Specifications 281 8 8 Output Electrical Specifications 281 8 9 System Electrical Specifications 282 A Optional TN C System Application 283 B Menu Hierarchy 285 B 1 Menus on the LCD 285 B 2 Menus on the WebUI 287 C Alarm List 304 D Acronyms and Abbreviations 317 ...

Page 10: ...ntain Huawei equipment Follow the precautions and special safety instructions provided by Huawei when operating Huawei products Huawei will not be liable for any consequences that are caused due to violations regarding general safety regulations and equipment design production and usage safety standards Declaration Huawei does not take responsibilities for the following situations Operation under ...

Page 11: ...re Allowed to install operate and maintain the equipment Allowed to remove safety facilities and inspect the equipment Allowed to replace or change the devices or components including software Operation personnel must report faults or errors that might cause serious safety issues to related owners This product should be installed and used according to the installation and technical specification r...

Page 12: ...ts where adequate care has to be taken to ensure personal safety discuss with the manufacturer in advance about the applicability settings management and maintenance of the UPS which require special considerations during design Device Safety Before operation ensure that the device is firmly anchored to the floor or other solid objects such as a wall or an installation rack Ensure ventilation vents...

Page 13: ...in a damp environment ensure that the device is dry When water is found in the rack or the rack is damp switch off the power supply immediately High Leakage Current Ground a device before powering it on Otherwise personal injury or device damage may occur If a high leakage current tag is attached to the panel of the device ground the protective ground terminal on the device enclosure before connec...

Page 14: ...use backfeed protection paste labels on the external bypass input circuit breakers informing that the circuit is connected to the UPS Disconnect the device from the UPS before performing operations on the circuit Electrostatic Discharge Static electricity generated by human bodies may damage the electrostatic sensitive components on boards for example the large scale integrated LSI circuits Wear a...

Page 15: ...nd system emergency command center railway signal system and control center civil aviation air traffic control center airport command center financial clearing center and transaction center The UPS operating environment must meet the requirements for the climate indicator mechanically active substance indicator and chemically active substance indicator in ETSI EN 300 019 1 class 3 6 Do not expose ...

Page 16: ...t operations may cause serious injuries due to high power of batteries Do not reversely connect positive and negative battery terminals Use batteries of the specified type Otherwise the batteries may be damaged Check battery connections periodically to ensure that all screws are securely tightened Install or store batteries in clean cool and dry environments Do not decompose transform or damage ba...

Page 17: ...s and heating devices such as transformers Never burn batteries If the battery temperature exceeds 60 C check the battery for electrolyte overflow If electrolyte overflows handle the leakage immediately Electrolyte Leakage In the case of electrolyte leakage counteract and absorb the leaking electrolyte immediately When moving or handling a battery whose electrolyte leaks note that the leaking elec...

Page 18: ...vy objects When moving or lifting a device hold the handle or bottom of the device When transporting a device using a pallet truck the forks must be properly positioned to ensure that the device does not topple No excessive tilt or jolt is allowed during the transportation and the maximum tolerance of the tilting angle during loading and unloading is 15 To avoid toppling secure the device to the p...

Page 19: ...ed only when the temperature is higher than 0 C 32 F Handle cables with caution especially at lower temperatures Before laying out cables that have been stored in temperatures lower than 0 C 32 F move the cables to an environment that is at the requisite ambient temperature Store them in this environment for at least 24 hours Do not drop the cables directly from the vehicle As the insulation layer...

Page 20: ... 400K SM UPS5000 E 400K FM UPS5000 E 500K SM UPS5000 E 500K FM UPS5000 E 600K SM UPS5000 E 600K FM UPS5000 E 800K SM UPS5000 E 800K FM Figure 2 1 numerically labels UPS model number details and Table 2 1 describes these details Figure 2 1 UPS model number Table 2 1 Model number details No Item Description 1 Product category UPS short for uninterruptible power system 2 UPS family 5000 3 UPS subcate...

Page 21: ...bes the 500 kVA UPS The UPS5000 E 600K SM FM uses 50 kVA power modules It can expand up to 600 kVA and is compatible downwards to 50 kVA This document describes the 600 kVA UPS The UPS5000 E 800K SM FM uses 50 kVA power modules It can expand up to 800 kVA and is compatible downwards to 50 kVA This document describes the 800 kVA UPS 2 2 Working Principle indicates an input mode indicates the energy...

Page 22: ... Huawei Technologies Co Ltd 13 Figure 2 2 UPS conceptual diagram 2 2 2 Working Modes 2 2 2 1 Normal Mode In normal mode the rectifier converts AC power into DC power then the inverter converts DC power into high precision AC outputs The conversions protect loads from interference such as input harmonics glitches and voltage transients ...

Page 23: ...14 Figure 2 3 UPS conceptual diagram in normal mode 2 2 2 2 Bypass Mode The UPS automatically transfers to bypass mode upon detecting power module overtemperature overload or other faults that may cause the inverter to shut down The bypass power supply is not protected by the UPS which means it may be affected by mains outage and incorrect AC voltage or frequency ...

Page 24: ...ntial Copyright Huawei Technologies Co Ltd 15 Figure 2 4 UPS conceptual diagram in bypass mode 2 2 2 3 Battery Mode If the mains input is abnormal or the rectifier becomes abnormal the UPS transfers to battery mode The power module obtains DC power from batteries and the power is converted into AC output by the inverter ...

Page 25: ... and Confidential Copyright Huawei Technologies Co Ltd 16 Figure 2 5 UPS conceptual diagram in battery mode 2 2 2 4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode the current flows through the maintenance bypass instead of the power module You can maintain the circuit inside the cabinet ...

Page 26: ...ing mode which can be configured on the LCD or web user interface WebUI In ECO mode when the bypass input is within the ECO voltage and frequency ranges and other ECO power supply conditions are met the UPS works in bypass mode and the inverter is in standby state When the bypass voltage is outside the ECO voltage range the UPS transfers from bypass mode to normal mode In bypass mode or normal mod...

Page 27: ...al Copyright Huawei Technologies Co Ltd 18 Figure 2 7 UPS conceptual diagram in ECO mode Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter 2 3 Product Introduction 2 3 1 Appearance Figure 2 8 to Figure 2 10 show the 400 kVA 500 kVA 600 kVA and 800 kVA UPSs ...

Page 28: ...0 kVA Power Modules 2 Overview Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 19 Figure 2 8 400 kVA 500 kVA UPS 1 Power cabinet 2 Anchor baffle plates 3 Monitor display unit MDU 4 Bypass cabinet ...

Page 29: ...A User Manual 50 kVA Power Modules 2 Overview Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 20 Figure 2 9 600 kVA UPS 1 Power cabinet 2 Anchor baffle plates 3 MDU 4 Bypass cabinet ...

Page 30: ...roprietary and Confidential Copyright Huawei Technologies Co Ltd 21 Figure 2 10 800 kVA UPS 1 Power cabinet 1 2 Power cabinet 2 3 Anchor baffle plates 4 MDU 5 Bypass cabinet 2 6 Bypass cabinet 1 2 3 2 Product Structure Figure 2 11 to Figure 2 18 show the structures of UPSs with the front doors open ...

Page 31: ... Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 22 Figure 2 11 Product structure 400 kVA in standard configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module ...

Page 32: ...Proprietary and Confidential Copyright Huawei Technologies Co Ltd 23 Figure 2 12 Product structure 400 kVA in full configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module 6 Mains input switch 7 Output switch 8 Bypass input switch ...

Page 33: ... Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 24 Figure 2 13 Product structure 500 kVA in standard configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module ...

Page 34: ...Proprietary and Confidential Copyright Huawei Technologies Co Ltd 25 Figure 2 14 Product structure 500 kVA in full configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module 6 Mains input switch 7 Output switch 8 Bypass input switch ...

Page 35: ... Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 26 Figure 2 15 Product structure 600 kVA in standard configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module ...

Page 36: ...Proprietary and Confidential Copyright Huawei Technologies Co Ltd 27 Figure 2 16 Product structure 600 kVA in full configuration 1 Power modules 2 Control module 3 Power distribution module cover 4 Maintenance bypass switch 5 Bypass module 6 Mains input switch 7 Output switch 8 Bypass input switch ...

Page 37: ... Figure 2 17 Product structure 800 kVA in standard configuration 1 Power modules 2 Control module 3 Maintenance bypass switch 4 Power distribution module cover 5 Bypass module Figure 2 18 Product structure 800 kVA in full configuration 1 Power modules 2 Control module 3 Maintenance bypass switch 4 Power distribution module cover 5 Bypass module 6 Mains input switch ...

Page 38: ...e 2 19 Power module 1 Positioning lock 2 Run indicator 3 Alarm indicator 4 Fault indicator 5 Ready switch 6 Output port 7 Input port Table 2 2 Indicator description Indicator Color Status Description Run indicator Green Steady on The system is working in inverter mode Blinking at long intervals The inverter is ready and in standby state blinking at 0 5 Hz on for 1s and off for 1s The inverter is n...

Page 39: ...r rectifier or the rectifier CPLD software is being upgraded Fault indicator Red Steady on A critical alarm is generated for the inverter or rectifier Off There is no critical alarm for the inverter or rectifier or the rectifier CPLD software is being upgraded Functions The power module consists of a power factor correction PFC rectifier inverter and DC DC converter The power module performs AC DC...

Page 40: ...600kVA bypass module 1 Positioning lock 2 Ready switch 3 Fault indicator 4 Alarm indicator 5 Run indicator 6 Cold start button 7 Crowbar 8 Auxiliary power supply Figure 2 21 shows the 800 kVA bypass module Figure 2 21 800kVA bypass module 1 Positioning lock 2 Cold start button 3 Run indicator 4 Alarm indicator 5 Fault indicator 6 Ready switch 7 Crowbar 8 Auxiliary power supply ...

Page 41: ...is generated for the bypass Off There is no minor alarm for the bypass or the CPLD software is being upgraded Fault indicator Red Steady on A critical alarm is generated for the bypass Off There is no critical alarm for the bypass or the CPLD software is being upgraded Functions The bypass module supplies power in the following cases If the UPS is set to ECO mode and the bypass voltage is within t...

Page 42: ...or dry contact extended card can be inserted into this subrack Figure 2 22 shows the signal panel on the control module Figure 2 22 Signal panel on the control module 1 Ground terminal 2 Parallel port 1 3 BSC port 1 4 Ready switch on ECM 1 5 Indicators for ECM 1 6 Parallel port 2 7 BSC port 2 8 Ready switch on ECM 2 9 Indicators for ECM 2 10 Dry contact card 11 Dry contacts 12 MDU port 13 RS485 po...

Page 43: ...ables are hot swappable For a single UPS the parallel cable is not needed Table 2 5 Indicator description Indicator Color Status Description NORMAL Green Steady on This ECM is the active ECM Blinking at 0 5 Hz This ECM is the standby ECM and it is ready Off This ECM is not ready or the CPLD of this ECM is being upgraded Blinking at 4 Hz The DSP of the ECM is being upgraded or not configured ALM Ye...

Page 44: ...ents between modules so that load power is equally shared Provides module running information for the MDU Controls the running of a single UPS5000 and a parallel system and reports the UPS5000 status information to other monitoring modules The system provides three types of CAN communication monitoring CAN communication intra rack parallel CAN communication and inter rack parallel CAN communicatio...

Page 45: ... Port for monitoring the battery switch Connected battery switch ON Disconnected battery switch OFF Disconnected BCB_DR V Controls battery circuit breaker trip When the voltage is 12 V the circuit breaker trips 0 V battery switch not tripped 12 V battery switch tripped 0 V BCB_0V Port for signal ground EPO_NO Emergency power off EPO port If the normally open NO port is connected to the EPO_12V por...

Page 46: ...isconnected SPD disabled Connected 0V Port for signal ground The dry contact interface card takes effect only after it is set on the monitoring system Set the unused dry contact signal to the unused status Set the EPO port to NO or NC as required When multiple UPSs are paralleled all dry contact signals to be used need to connect to each UPS Single cables require dual insulated twisted cables If t...

Page 47: ... a parallel system ensure that used dry contacts properly connect to each UPS The monitoring interface card provides external ports as well as monitoring and control functions for the MDU The ports include the ambient temperature and humidity sensor port iBattery port FE port battery temperature monitoring port and network management port The MDU monitors the UPS allows users to set parameters del...

Page 48: ...DU Provides FE RS485 I2C and CAN signals Battery temperature sensor port B_TEMP Connects to an indoor battery temperature sensor Southbound communications port 1 COM1 Connects to an ambient temperature and humidity sensor over two wires Southbound communications port 2 COM2 Connects to a southbound device such as an iBattery Network port FE Connects to the network port on a PC Northbound communica...

Page 49: ... 2 Overview Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 40 Figure 2 27 Wiring method 1 Figure 2 28 Wiring method 2 Figure 2 29 COM1 pins Table 2 8 COM1 pin definition Pin Description 1 GND 2 N A 3 RS485 4 RS485 ...

Page 50: ...verview Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 41 Pin Description 5 N A 6 12V_PORT Figure 2 30 COM2 pins Table 2 9 COM2 pin definition Pin Description 1 RS485 2 RS485 3 N A 4 RS485 5 RS485 6 GND 7 CANH0 8 CANL0 ...

Page 51: ..._T 2 RS485_T 3 N A 4 RS485_R 5 RS485_R 6 GND 7 N A 8 N A If cables are prepared onsite follow the three methods below Connect pin 1 and pin 2 Pin 1 connects to RS485 and pin 2 connects to RS485 Connect pin 4 and pin 5 Pin 4 connects to RS485 and pin 5 connects to RS485 Connect pins 1 2 4 and 5 Twist cables to pin 1 and pin 4 into one cable and then connect it to RS485 Twist cables to pin 2 and pin...

Page 52: ...cator 2 LCD touchscreen Touch the LCD screen firmly because it is an industrial resistive touchscreen It is recommended that you use your fingernails for accurate selection and quick response Figure 2 33 Touching the LCD Table 2 11 Status indicator Status Color Meaning On Red A critical alarm has been generated and the buzzer sounds continuously Yellow A minor alarm has been generated and the buzz...

Page 53: ...f the LCD screen are located at the side of the LCD screen Figure 2 34 LCD screen ports Table 2 12 Description of LCD screen ports No Port Name Description 1 MUS05A DB26 Connects to the MDU and monitoring interface card 2 FE Network port for connecting to the web service and for SNMP networking 3 CAN Reserved 4 RS485_1 Reserved 5 USB Host Connects to a USB flash drive used for upgrading the LCD on...

Page 54: ...sient overload capability Dual bus system The dual bus system is suitable for scenarios where high availability requirements are posed for power supply The dual bus system supplies power to important loads in large and medium sized equipment rooms and data centers In addition to common parallel system advantages the dual bus system also provides outstanding availability and eliminates bottleneck f...

Page 55: ... power to loads If one UPS fails the other UPSs continue supplying power to loads Figure 2 35 Conceptual diagram of an N X parallel system 2 4 3 Dual Bus System A dual bus system consists of two independent UPS systems Each of these UPS systems in turn consists of one or more UPSs connected in parallel Of the two UPS systems one is a master system and the other is a slave system This design makes ...

Page 56: ...01 PDU8000 0630DCV8 BXA 001 PDU8000 0800DCV8 BXA 001 Controls the connection between battery strings and the UPS and supports overload short circuit protection and remote trip control 800 kVA PDU8000 0630DCV8 BXA 001 PDU8000 0800DCV8 BXA 001 BBB B OX 400 kVA 500 kVA 600 kVA PDU8000 1250DCV8 BGA 001 PDU8000 2000DCV8 BGA 001 Converges the energy of multiple battery strings 800 kVA PDU8000 2000DCV8 B...

Page 57: ...1 compon ent N A Prevents water from dropping into the cabinet protecting the cabinet to IP21 ECM extende d subrack N A Install this subrack when the UPS is equipped with a backfeed protection card and dry contact extended card Dry contact extende d card N A Provides extended monitoring ports five routes of relay output ports and five routes of input ports Backfee d protecti on card N A Detects ma...

Page 58: ...and Confidential Copyright Huawei Technologies Co Ltd 49 If an IP21 component is installed cables cannot be routed from the top of the cabinet The ECM extended subrack does not support onsite installation If this component is required inform Huawei before purchasing the UPS to receive pre installation services ...

Page 59: ...ower Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 50 3 Installation 3 1 Installation Preparations 3 1 1 Site 3 1 1 1 UPS Dimensions Figure 3 1 Dimensions 400 kVA 500 kVA unit mm ...

Page 60: ...5000 E 350 kVA 800 kVA User Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 51 Figure 3 2 Dimensions 600 kVA unit mm ...

Page 61: ...he UPS in environments with conductive metal scraps in the air The optimal operating temperatures for valve regulated lead acid batteries VRLA batteries are 20 30 C Operating temperatures higher than 30 C shorten the battery lifespan and operating temperatures lower than 20 C reduce the battery backup time 3 1 1 3 Installation Clearances Reserve sufficient clearances around the cabinet to facilita...

Page 62: ...S will be operated from the rear at least 800 mm space should be reserved for operations Figure 3 4 shows the clearances reserved for a 400 kVA cabinet Figure 3 4 Reserved clearances unit mm 3 1 2 Tools and Instruments Insulate installation tools to prevent electric shocks Prepare the following tools and meters indicated in Table 3 1 for installation Table 3 1 Tools and meters Tools and Meters Ele...

Page 63: ...Φ16 Hand held electric drill Alloy hole saw Heat gun Diagonal pliers Crimping tools Wire stripper Electric hydraulic pliers Clamp meter Multimeter Cable tie Level instrument Polyvinyl chloride PVC insulation tape Cotton cloth Label Electrician s knife Electrostatic discharge ESD gloves Protective gloves Insulated gloves Insulation protective shoes Torque screwdriver Cable cutter Brush Flat head sc...

Page 64: ...that provides leakage current protection is not recommended If multiple UPSs are to be connected in parallel input and output power cables for each UPS should have the same length and specifications The TN C system is supported when the input N and PE are connected For the connecting method see A Optional TN C System Application Table 3 2 and Table 3 3 list the recommended cross sectional areas fo...

Page 65: ...0 836 Recomme nded cross secti onal area mm2 U 2 x 4 x 185 2 x 4 x 240 3 x 4 x 185 3 x 4 x 185 3 x 4 x 240 V W N PE 185 240 240 240 240 Batte ry input conn ector Nominal discharge current A 768 877 987 1096 1206 Maximum discharge current A 919 1051 1182 1313 1444 Recomme nded cross secti onal area mm2 2 x 3 x 185 2 x 3 x 240 3 x 3 x 150 3 x 3 x 185 3 x 3 x 240 N PE 185 240 240 240 240 Table 3 3 Re...

Page 66: ...ent A 1576 1707 1838 1970 2101 Recomme nded cross secti onal area mm2 3 x 3 x 240 4 x 3 x 185 4 x 3 x 240 4 x 3 x 240 4 x 3 x 240 N PE 240 240 240 240 240 When selecting connecting and routing power cables follow local safety regulations and rules If external conditions such as cable layout or ambient temperatures change perform verification in accordance with the IEC 60364 5 52 or local regulatio...

Page 67: ... AC voltage loss is less than 3 and the DC voltage loss is less than 1 90 C copper flexible cable The length of the AC power cables of a UPS is no longer than 30 m and DC power cables no longer than 50 m When you connect power cables comply with the tightening torque listed in Table 3 4 to ensure secure connections and prevent safety risks Table 3 4 Power cable connector requirements Connect or Co...

Page 68: ... kVA Mains input circuit breaker 1000 A 3P Bypass input circuit breaker 800 A 3P Output branch circuit breaker 800 A 3P 550 kVA Mains input circuit breaker 1250 A 3P Bypass input circuit breaker 1000 A 3P Output branch circuit breaker 1000 A 3P 600 kVA Mains input circuit breaker 1250 A 3P Bypass input circuit breaker 1000 A 3P Output branch circuit breaker 1000 A 3P 650 kVA Mains input circuit br...

Page 69: ... 4 Transportation and Unpacking 3 1 4 1 Removing a Carton 400 kVA 500 kVA or 800 kVA UPS Context Only trained personnel are allowed to move the UPS Use a pallet truck to transport the UPS box secured to a wooden support to the installation position To prevent the UPS from falling over secure it to an electric pallet truck using ropes before moving it To prevent shocks or falls move the UPS gently ...

Page 70: ...the pallet is specially designed If an electric pallet truck is used insert the forks into the front of the pallet if a manual pallet truck is used insert the forks into the left or right side of the pallet as shown in Figure 3 5 Figure 3 5 Pallet 1 Place for inserting the forks of an electric pallet truck 2 Place for inserting the forks of a manual pallet truck Step 3 Cut off and remove the bindi...

Page 71: ...oprietary and Confidential Copyright Huawei Technologies Co Ltd 62 Figure 3 6 Removing binding tapes Step 4 Remove the packing materials and foam as shown in Figure 3 7 Figure 3 7 Removing the packing materials and foam Step 5 Remove the plastic bag and take out the fitting box Store them for future use ...

Page 72: ...hipping damage If it is damaged notify the carrier immediately 2 Check that the fittings comply with the packing list If some fittings are missing or do not comply with the packing list record the information and contact your local Huawei office immediately Step 7 Remove the screws that secure the cabinet and pallet as shown in Figure 3 8 Figure 3 8 Removing screws from the cabinet and pallet End ...

Page 73: ...ake care to prevent scratches Keep the UPS steady during unpacking If the UPS installation environment is in poor condition and the UPS will be stored for a long time after it is unpacked wrap the UPS with the original plastic coat to prevent dust Procedure Step 1 Visually inspect the UPS appearance for shipping damage If any damage is found report it to the carrier immediately Step 2 Use an elect...

Page 74: ...l 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 65 Figure 3 10 Removing barrier chips Step 4 Remove the packing materials and foam as shown in Figure 3 11 ...

Page 75: ... of the cabinet as shown in Figure 3 11 Step 6 Remove the moisture proof bag and take out the fitting box Step 7 Check that the UPS is intact 1 Visually inspect the UPS appearance for shipping damage If it is damaged notify the carrier immediately 2 Check that the fittings comply with the packing list If some fittings are missing or do not comply with the packing list record the information and co...

Page 76: ... Bypass Cabinet 400 kVA 500 kVA or 600 kVA UPS Context If the door of the power distribution equipment room is not wide enough to move the UPS you can split the power cabinet and bypass cabinet before the movement The power cabinet and bypass cabinet of the 400 kVA 500 kVA and 600 kVA UPS can be split in a similar way This section describes how to split cabinets of the 400 kVA UPS Put away the rem...

Page 77: ...x30 8 Bottom connecting plate M12x35 8 Table 3 7 Specifications and number of screws 600 kVA UPS Position Screw Specification Quantity PCS Soft copper bar M12x45 screw assembly 26 Battery copper bar component M6x30 screw assembly 4 Top connecting plate M6x20 screw assembly 8 Middle connecting plate M6x20 screw assembly 8 Bottom connecting plate M12x35 screw assembly 8 Procedure Step 1 Open the fro...

Page 78: ...gure 3 13 Removing the covers of the power distribution subrack Step 2 Remove the rear covers from the power cabinet and bypass cabinet Step 3 Remove the cable terminals that connect the system signal interface board in the power cabinet to the bypass cabinet Disconnect cables by referring to Figure 3 14 and Table 3 8 and cut off the cable ties on the disconnected cables ...

Page 79: ...e board Bypass Cabinet Cable Name Label on the Cable to be Connected to the System Signal Interface Board Port Silk Screen on the System Signal Interface Board in the Power Cabinet Quantity PCS Bypass module DL37 cable W301_J21 J21 1 W303_J24 J24 1 ECM 8 pin cable W305_J22 J22 1 ECM system monitoring bus W307_J25 J25 1 CT cable W309_J26 J26 1 Switch cable SW1_J27 J27 1 SW2_J28 J28 1 SW4_J30 J30 1 ...

Page 80: ...mber on it Put away the removed copper bars When you combine the power cabinet and bypass cabinet strictly follow the numbers printed on the copper bars Step 4 Remove the soft copper bars numbered 43 44 and 45 Figure 3 15 Removing soft copper bars numbered 43 44 and 45 For a 500 kVA or 600 kVA UPS remove the soft copper bars numbered 56 58 and 60 Step 5 Remove the battery copper bar component ...

Page 81: ...l 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 72 Figure 3 16 Removing the battery copper bar component Step 6 Remove the soft copper bars numbered 39 42 ...

Page 82: ...uawei Technologies Co Ltd 73 Figure 3 17 Removing soft copper bars numbered 39 42 For a 500 kVA or 600 kVA UPS remove the soft copper bars numbered 48 54 Step 7 Remove the top middle and bottom connecting plates in sequence from the power cabinet and bypass cabinet Use a step ladder to remove the top connecting plates as the cabinet is high ...

Page 83: ...S Procedure Step 1 Install the bottom middle and top connecting plates for the power cabinet and bypass cabinet based on screw specifications in Table 3 6 and Table 3 7 Step 2 Install the removed soft copper bars and battery copper bar components based on their numbers by referring to screw specifications in Table 3 6 and Table 3 7 Step 3 Reconnect the removed cables to the system signal interface...

Page 84: ... UPS and connect cables do not step on the front door baffle plate and the door support at the bottom of the cabinet to prevent paint flake off and deformation as shown in Figure 3 19 Otherwise the front door will not be properly closed Figure 3 19 Front door baffle plate 3 2 1 Installing a UPS 400 kVA 500 kVA or 600 kVA UPS 3 2 1 1 Installing the UPS on the Ground Context Ensure that the installa...

Page 85: ...annel steel B mounting holes on the floor Figure 3 20 Mounting hole dimensions for the 400 kVA UPS and 500 kVA UPS unit mm Figure 3 21 Mounting hole dimensions for the 600 kVA UPS unit mm Step 2 Use a hammer drill to drill holes for installing expansion bolts and install expansion sleeves in the holes Figure 3 22 shows expansion bolt composition Figure 3 23 shows how to install an expansion bolt ...

Page 86: ...completely fits into the hole The expansion sleeve must be completely buried under the ground to facilitate subsequent installation Figure 3 23 Installing an expansion bolt unit mm 1 Drill holes in the ground by using a hammer drill The hole depth is 52 mm to 60 mm 2 Partially tighten the expansion bolt and vertically insert it into the hole Knock the expansion bolt using a rubber mallet until the...

Page 87: ...Secure the cabinet to the expansion bolt holes on the ground using M12x60 expansion bolts The installation methods for different UPS models are the same Figure 3 24 shows how to secure a 400 kVA UPS cabinet Figure 3 24 Tightening expansion bolts Step 5 Install the front rear left and right anchor baffle plates The installation methods for different UPS models are the same Figure 3 25 shows how to ...

Page 88: ...ear left and right anchor baffle plates Step 6 To prevent misoperations you are advised to install a lock with the diameter of the valid lock cylinder being 5 10 mm for the maintenance bypass switch as shown in Figure 3 26 and Figure 3 27 Figure 3 26 Installing a lock for the maintenance bypass switch 400 kVA UPS 500 kVA UPS Figure 3 27 Installing a lock for the maintenance bypass switch 600 kVA U...

Page 89: ...the spacing between external sides of a channel steel is 800 mm Secure channel steel to the ground by using expansion bolts Cabinet mounting holes must be aligned with channel steel mounting holes and secure the cabinet to channel steel with bolts Keep the channel steel surface flat Procedure Step 1 Determine the cabinet installation positions on the channel steel based on holes in the marking off...

Page 90: ... Use common M12x45 bolts to secure the cabinets into the mounting holes in the channel steel and tighten the bolts Step 5 Install the front rear left and right anchor baffle plates End 3 2 2 Installing a UPS 800 kVA 3 2 2 1 Installing the UPS on the Ground Determining the UPS Installation Position Ensure that the installation ground is flat The marking off template is delivered with the UPS Step 1...

Page 91: ...lling expansion bolts and install expansion sleeves in the holes Figure 3 31 shows expansion bolt composition Figure 3 32 shows how to install an expansion bolt Figure 3 31 Expansion bolt composition 1 M12 bolt 2 Spring washer 3 Flat washer 4 Expansion sleeve Knock the expansion bolt into the hole until the expansion sleeve completely fits into the hole The expansion sleeve must be completely buri...

Page 92: ...er Cabinets and Bypass Cabinets The power cabinets and bypass cabinets are separately packed for delivery Before installing the UPS combine the power cabinets and bypass cabinets Before combining the cabinets ensure that the required fittings are complete Table 3 9 lists the fittings Table 3 9 Fitting list Mounting Fitting Number of Fittings Screw Specifications Number of Bolts PCS Torque N m Rema...

Page 93: ...h the power cabinets on the left and the bypass cabinets on the right Align the cabinets Use a pallet truck to adjust the position of the bypass cabinets to align the front doors of the bypass cabinets with the front doors of the power cabinets Step 2 Open the front doors of the power cabinets and bypass cabinets Step 3 Install the connecting plates between the bypass cabinet and its adjacent powe...

Page 94: ... Tightening expansion bolts Step 5 Install the front rear left and right anchor baffle plates Figure 3 35 Installing the front rear left and right anchor baffle plates Step 6 Remove the front covers of the power distribution subrack from the bypass cabinets as shown in Figure 3 36 The front covers of the power distribution subrack can be removed only when all the switches are OFF ...

Page 95: ...e maintenance bypass switch from the bypass cabinet To facilitate cabinet combination remove the switch extension rod from the left bypass cabinet The operation of removing the switch extension rod from the right bypass cabinet is optional Put away the removed screws washers and switch extension rod which need to be reinstalled after cables are connected When reinstalling the switch extension rod ...

Page 96: ...ies Co Ltd 87 Figure 3 37 Removing the switch extension rod 1 Blue mark Step 9 Install the soft copper bars between power cabinet 1 and its adjacent bypass cabinet 1 Cut off the cable ties bound between holes in soft copper bars numbered 23 24 25 26 and 30 2 Secure the soft copper bars numbered 23 24 25 26 and 30 using M12x45 screws as shown in Figure 3 38 ...

Page 97: ...etary and Confidential Copyright Huawei Technologies Co Ltd 88 Figure 3 38 Securing soft copper bars 3 Remove filler panels from power cabinet 1 Take out two soft copper bars numbered 52 from the fittings and secure them to power cabinet 1 and its adjacent bypass cabinet respectively as shown in Figure 3 39 ...

Page 98: ... When connecting the cables of the bypass cabinet to power cabinet 1 route the cables from the internal side of the column to the system signal interface board of power cabinet 1 so that the rear panels can be reinstalled on the bypass cabinet and power cabinet 1 After the cables have been connected bind the cables to the column of the bypass cabinet and the binding holes on the system signal inte...

Page 99: ... Screen on System Signal Interface Board in Power Cabinet or Cable No Quantity Bypass module DL37 cable W301_J21 J21 1 W303_J24 J24 1 ECM 8 pin cable W305_J22 J22 1 ECM system monitoring bus W307_J25 J25 1 CT cable W309_J26 J26 1 Switch cable Full configuration 04091625 06 Standard configuration SW1310 04091626 23 1 A standard configuration model has only one switch cable maintenance bypass switch...

Page 100: ...for securing the channel steel should be purchased by the customer The recommended channel steel width is 50 mm or more Ensure that the spacing between external sides of a channel steel is 800 mm Secure channel steel to the ground by using expansion bolts Keep the channel steel surface flat Step 1 Determine the cabinet installation positions on the channel steel based on holes in the marking off t...

Page 101: ...steel by using a hammer drill End Combining Power Cabinets and Bypass Cabinets Step 1 The power cabinets and bypass cabinets are combined in the same way for ground installation and channel steel installation End Securing the UPS Step 1 Use common M12x45 bolts to secure the cabinets into the mounting holes in the channel steel and tighten the bolts Step 2 Install the front rear left and right anch...

Page 102: ...o prevent vibrations and shocks Install the batteries from the lower layer to the upper layer to prevent falling over due to imbalance Procedure Step 1 Install a battery rack and batteries For details see the battery installation guide delivered along with batteries End 3 2 4 Installing Optional Components 3 2 4 1 Installing Antiseismic Kits Install antiseismic kits only when the cabinet is ground...

Page 103: ...ual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 94 Figure 3 43 Dimensions of antiseismic kit mounting holes for the 400 kVA UPS and 500 kVA UPS unit mm ...

Page 104: ...tion Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 95 Figure 3 44 Dimensions of antiseismic kit mounting holes for the 600 kVA UPS unit mm Figure 3 45 Dimensions of antiseismic kit mounting holes for the 800 kVA UPS unit mm ...

Page 105: ... kVA UPS Remove the rear cover Figure 3 46 Removing support baffle plates Step 4 Secure the antiseismic kits to the front and back of the cabinet using M6 screws The tightening torque is 3 N m The installation methods for different UPS models are the same Figure 3 47 shows how to install antiseismic kits for a 600 kVA UPS Figure 3 47 Securing the antiseismic kits to the cabinet Step 5 Adjust the c...

Page 106: ...stall the front rear left and right anchor baffle plates End 3 2 4 2 Installing an IP21 Component Procedure Step 1 Install leveling feet at the bottom of the IP21 component with two long feet on the front and two short feet at the rear Refer to the front and back silk screens on the surface of the IP21 component Select the mounting holes for leveling feet based on the cabinet width onsite Figure 3...

Page 107: ...echnologies Co Ltd 98 Figure 3 50 Installing the IP21 component End 3 2 4 3 Connecting an Ambient T H Sensor Procedure Step 1 Connect the RJ11 port on the ambient T H sensor to the COM1 port on the monitoring interface card Figure 3 51 Connecting a UPS and an ambient T H sensor The ambient T H sensor can be used as a battery temperature sensor End ...

Page 108: ...you install the BCB box adjust the disconnection protection threshold of the end of discharge EOD based on backup time to avoid overcurrent disconnection The default values are as follows 1 If backup time 1 h EOD is 1 67 V cell 2 If 1 h backup time 3 h EOD is 1 75 V cell 3 If backup time 3 h EOD is 1 80 V cell 3 2 4 5 Connecting the BBB Box Connect the BBB box For details see the PDU8000 0630 1250...

Page 109: ...odules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 100 Figure 3 52 Position of a battery grounding failure detector in the 400 kVA 500 kVA or 600 kVA UPS 1 Battery grounding failure detector ...

Page 110: ... Huawei Technologies Co Ltd 101 Figure 3 53 Position of a battery grounding failure detector in the 800 kVA UPS 1 Battery grounding failure detector End 3 2 4 7 Connecting the iBAT Procedure Step 1 Connect the COM_OUT port on the CIM of the iBAT to the COM2 port on the monitoring interface card For details see iBAT 2 0 CIM01C2 Quick Guide ...

Page 111: ...ables clean the cabinet top bottom copper bar wiring positions and other positions Ensure that there is no dust or scraps inside and around cabinets Prepare terminals onsite The length of the copper wire should be the same as that of the part of the terminal that covers the conductor Procedure Step 1 Route a cable into the cabinet and bind it to a nearby beam Step 2 Pull the cable to the copper ba...

Page 112: ...holes remove the power cable cover spare power cable cover and battery cable cover and drill holes After you drill holes paste grommet strip to the hole edge to protect cables Reinstall the covers on the cabinet This section introduces the dual mains scenario If single mains is used you do not need to remove the copper bars between the mains and bypass input terminals or connect the bypass input c...

Page 113: ... Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 104 Figure 3 56 Power distribution module 400 kVA UPS 500 kVA UPS 1 Mains input terminal 2 Battery input terminal 3 Output terminal 4 Bypass input terminal ...

Page 114: ...ntial Copyright Huawei Technologies Co Ltd 105 Figure 3 57 Power distribution module 600 kVA UPS 1 Mains input terminal 2 Battery input terminal 3 Output terminal 4 Bypass input terminal Procedure Step 1 Open the front door of the bypass cabinet and remove the covers of the power distribution subrack as shown in Figure 3 58 ...

Page 115: ...Technologies Co Ltd 106 Figure 3 58 Removing the covers of the power distribution subrack Step 2 Remove the covers from the top of the cabinet drill holes in the covers for the power cables and battery cables attach grommet strips to the hole edges for protecting cables and reinstall the covers The hole diameter and quantity are for reference only ...

Page 116: ... advised to remove the side panel from the bypass cabinet before connecting cables Step 4 Remove the copper bars between the mains and bypass input wiring terminals Perform this step only when the mains input and bypass input use different power sources Properly keep the removed copper bars and bolts Optional If copper bar protective covers are installed for the bypass cabinet remove the protectiv...

Page 117: ... 800 kVA User Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 108 Figure 3 60 Removing the copper bar protective covers at the rear ...

Page 118: ...5 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 109 Figure 3 61 Removing the connecting copper bars Step 5 Connect a ground cable to the UPS If you do not ground the UPS as required electromagnetic interference electric shocks or fire may occur ...

Page 119: ...ns input power cables output power cables bypass input power cables and battery input cables When connecting cables tighten bolts from inside out to secure cables Before cable connections ensure that all UPS input switches are OFF Paste warning labels to prevent operation on the switches Connect input power cables to the UPS and then to customer equipment Figure 3 62 Ground cable Step 6 Connect th...

Page 120: ...8 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 111 Figure 3 63 Connecting the mains input power cables Step 7 Connect the output power cables After you connect output power cables if loads are not ready to be powered insulate the end of the system output power cable ...

Page 121: ...Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 112 Figure 3 64 ConnectingAC output power cables Step 8 Connect the bypass input power cables Perform this step only when the mains input and bypass input use different power sources ...

Page 122: ...er Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 113 Figure 3 65 Connecting the bypass input power cables Step 9 Connect the battery cables ...

Page 123: ...les Ensure that cables are correctly connected between battery strings and the battery switch and between the battery switch and the UPS Avoid inverse connections Figure 3 66 Connecting battery cables Route a neutral wire from the middle of the positive and negative battery strings Take a battery string consisting of 40 batteries for example The battery neutral wire is routed from the middle of po...

Page 124: ...2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 115 Figure 3 67 Neutral wire Step 10 Route signal cables Bind cables to the cabinet Figure 3 68 shows the signal cables routed from the top of the cabinet Bind signal cables and power cables separately ...

Page 125: ... cabinet The number and colors of signal cables in Figure 3 68 are for reference only End Follow up Procedure After connecting cables reinstall the covers of the power distribution subrack rear panel and side panel of the bypass cabinet After connecting cables check that a certain clearance is reserved between the internal switch if any extension pole and power cables to avoid friction 3 2 6 2 Bot...

Page 126: ...ere is no need to remove the copper bars between the mains and bypass input terminals or connect the bypass input power cable The figures are for reference only For more information about the recommended cable cross sectional area and quantity refer to 3 1 3 Power Cables and site requirements Cables are connected in the same way for the 400 kVA 500 kVA and 600 kVA UPS This section describes how to...

Page 127: ...rs between the mains and bypass input wiring terminals as shown in Figure 3 61 Perform this step only when the mains input and bypass input use different power sources Properly keep the removed copper bars and bolts Optional If copper bar protective covers are installed for the bypass cabinet remove the protective covers and then the connecting copper bars The protective covers need to be reinstal...

Page 128: ...nd battery input power cables When connecting cables tighten bolts from inside out to secure cables Before connecting cables ensure that all UPS input switches are turned off Paste warning labels to prevent others from operating the switches Connect the input power cables to the UPS before connecting power cables to customer equipment Figure 3 70 Grounding Step 6 Connect the bypass input power cab...

Page 129: ...Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 120 Figure 3 71 Connecting the bypass input power cables Step 7 Connect the output power cables After connecting the output power cables if loads are not ready to be powered insulate the terminals of the output power cables ...

Page 130: ...er Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 121 Figure 3 72 Connecting output power cables Step 8 Connect the mains input power cables ...

Page 131: ...ser Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 122 Figure 3 73 Connecting the mains input power cables Step 9 Connect the battery cables ...

Page 132: ...les Ensure that cables are correctly connected between battery strings and the battery switch and between the battery switch and the UPS Avoid inverse connections Figure 3 74 Connecting battery cables Route a neutral wire from the middle of the positive and negative battery strings Take a battery string consisting of 40 batteries for example The battery neutral wire is routed from the middle of po...

Page 133: ...ntial Copyright Huawei Technologies Co Ltd 124 Figure 3 75 Neutral wire Step 10 Route signal cables Bind cables to the cabinet Figure 3 76 shows the signal cables routed from the bottom of the cabinet Figure 3 76 Signal cables routed from the bottom The number and colors of signal cables in Figure 3 76 are for reference only ...

Page 134: ...e internal switch if any extension pole and power cables to avoid friction 3 2 7 Routing Cables 800 kVA UPS 3 2 7 1 Top Cable Routing Context Route cables for the UPS from inside out and from top down This section introduces the dual mains scenario If single mains is used you do not need to remove the copper bars between the mains and bypass input terminals or connect the bypass input cable The fi...

Page 135: ...put terminal 3 Output terminal 4 Bypass input terminal Procedure Step 1 Open the front door of the bypass cabinet and remove the covers of the power distribution subrack from the bypass cabinet as shown in Figure 3 36 Step 2 Remove the cable covers from the top of the cabinet drill holes in the covers attach grommet strips to the hole edges for protecting cables and reinstall the cable covers The ...

Page 136: ...ass cabinet You are advised to remove the side panel from the bypass cabinet before connecting cables Step 4 Remove the copper bars between the mains and bypass inputs Perform this step only when the mains input and bypass input use different power sources Properly keep the removed copper bars and bolts Optional If copper bar protective covers are installed for the bypass cabinet remove the protec...

Page 137: ...r Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 128 Figure 3 79 Removing the connecting copper bars Step 5 Connect a ground cable to the UPS ...

Page 138: ...ght Huawei Technologies Co Ltd 129 Before connecting cables ensure that all UPS input switches are turned off Paste warning labels to prevent others from operating the switches Connect the input power cables to the UPS before connecting power cables to customer equipment Figure 3 80 Grounding Step 6 Connect the mains input power cables ...

Page 139: ...Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 130 Figure 3 81 Connecting the mains input power cables Step 7 Connect the output power cables After connecting the output power cables if loads are not ready to be powered insulate the terminals of the output power cables ...

Page 140: ... Proprietary and Confidential Copyright Huawei Technologies Co Ltd 131 Figure 3 82 ConnectingAC output power cables Step 8 Connect the bypass input power cables Perform this step only when the mains input and bypass input use different power sources Figure 3 83 Connecting the bypass input power cables ...

Page 141: ...g cables Ensure that cables are correctly connected between battery strings and the battery switch and between the battery switch and the UPS Avoid inverse connections Figure 3 84 Connecting battery cables Route a neutral wire from the middle of the positive and negative battery strings Take a battery string consisting of 40 batteries for example The battery neutral wire is routed from the middle ...

Page 142: ...al cables and power cables together Figure 3 86 Routing signal cables from the top of the cabinet The number and colors of signal cables in Figure 3 86 are for reference only End Follow up Procedure After connecting cables reinstall the covers of the power distribution subrack rear panel and side panel of the bypass cabinet After connecting cables check that a certain clearance is reserved between...

Page 143: ...the bypass cabinet and remove the covers of the power distribution subrack from the bypass cabinet as shown in Figure 3 36 Step 2 Remove the cable covers from the bottom of the cabinet drill holes in the covers attach grommet strips to the hole edges for protecting cables and reinstall the cable covers The hole diameter and quantity are for reference only Figure 3 87 Removing the bottom cable cove...

Page 144: ...rs and then the connecting copper bars The protective covers need to be reinstalled after the connecting copper bars are removed Figure 3 60 shows how to remove the protective covers Step 5 Connect a ground cable to the UPS If you do not ground the UPS as required electromagnetic interference electric shocks or fire may occur Before connecting cables ensure that all UPS input switches are turned o...

Page 145: ...Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 136 Figure 3 89 Connecting the bypass input power cables Step 7 Connect the output power cables After connecting the output power cables if loads are not ready to be powered insulate the terminals of the output power cables ...

Page 146: ... Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 137 Figure 3 90 Connecting the output power cables Step 8 Connect the mains input power cables ...

Page 147: ...ser Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 138 Figure 3 91 Connecting the mains input power cables Step 9 Connect the battery cables ...

Page 148: ...s Ensure that cables are correctly connected between battery strings and the battery switch and between the battery switch and the UPS Avoid inverse connections Figure 3 92 Connecting the battery cables Route a neutral wire from the middle of the positive and negative battery strings Take a battery string consisting of 40 batteries for example The battery neutral wire is routed from the middle of ...

Page 149: ... 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 140 Figure 3 93 Neutral wire Step 10 Route signal cables Bind cables to the cabinet Figure 3 94 shows the signal cables routed from the bottom of the cabinet Do not bind signal cables and power cables together ...

Page 150: ...certain clearance is reserved between the internal switch if any extension pole and power cables to avoid friction 3 2 8 Remote EPO Huawei does not provide the EPO switch or cable If the cable is required the recommended cable is 22 AWG Equip the EPO switch with a protective cover to prevent misoperations and cover the cable with protective tubing Triggering EPO will shut down the rectifier invert...

Page 151: ...itch Figure 3 96 Cable connection for an NO EPO switch When the EPO switch is in the NC state remove the jumper between EPO_NC and EPO_12V before connection When the EPO switch is turned off EPO is triggered When the EPO switch is in the NO state ensure that the jumper is connected between EPO_NC and EPO_12V When the EPO switch is turned on EPO is triggered 3 2 9 Connecting Communications Cables P...

Page 152: ... cables for the 400 kVA UPS Procedure Step 1 Ground each UPS in a parallel system separately and connect power cables and battery cables by referring to 3 2 6 Routing Cables 400 kVA 500 kVA or 600 kVA UPS and 3 2 7 Routing Cables 800 kVA UPS Step 2 Choose a parallel mode and connect cables to the parallel system based on site requirements Figure 3 97 Figure 3 98 and Figure 3 99 show the typical co...

Page 153: ...allation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 144 Figure 3 98 Cable connections for a 1 1 parallel system 400 kVA UPS 1 Mains input power cables 2 Bypass input power cables 3 Battery cables 4 Output power cables ...

Page 154: ...VA UPS 1 Mains input power cables 2 Bypass input power cables 3 Battery cables 4 Output power cables Figure 3 100 Figure 3 101 and Figure 3 102 show the conceptual diagram and cable connections for a bus system consisting of two UPSs The length and specifications of power cables on each UPS must be the same to achieve current equalization in bypass mode The power cables include bypass input power ...

Page 155: ...50 kVA 800 kVA User Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 146 Figure 3 100 Conceptual diagram of a dual bus system ...

Page 156: ...ation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 147 Figure 3 101 Cable connections for a dual bus parallel system 400 kVA UPS 1 Mains input power cables 2 Bypass input power cables 3 Battery cables 4 Output power cables ...

Page 157: ... connections for a dual bus parallel system 800 kVA UPS 1 Mains input power cables 2 Bypass input power cables 3 Battery cables 4 Output power cables End 3 3 2 Connecting Signal Cables Connecting Signal Cables to a Parallel System Connect the parallel ports on the UPSs over parallel cables to create a loop Figure 3 103 and Figure 3 104 show the wiring principle for an N X parallel system ...

Page 158: ...i Technologies Co Ltd 149 Figure 3 103 N X parallel system topology Figure 3 104 shows only the CM which stands for the UPS Figure 3 104 Signal cable connections of N X parallel system BSC master and slave cables are required in a dual bus parallel system Figure 3 105 shows the cable connections for a dual bus system containing twomaster systems ...

Page 159: ...sue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 150 Figure 3 105 Connecting signal cables to a dual bus system Connecting Other Signal Cables Connect signal cables for each UPS 3 4 Installation Verification Table 3 11 lists check items ...

Page 160: ...ists 06 Cable connections The input output and battery cables are securely connected For the cables secured by screws the spring washers are flattened 07 Grounding The resistance between the UPS ground bar and the equipment room ground bar is less than 0 1 ohm 08 AC phase sequence For a single UPS the mains input bypass input and output phase sequences are correct For a parallel system the phase s...

Page 161: ... routing cables and checking cable connections use firestop putty to fill in the gap between the cables and the cabinet 2 After verifying the installation reinstall all the covers 3 Do not remove the dustproof cover before power on to prevent dust inside the UPS Figure 3 106 Positions to be checked for foreign matter 400 kVA 1 Switches 2 Mains input wiring copper bar 3 Battery input wiring copper ...

Page 162: ... 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 153 Figure 3 107 Positions to be checked for foreign matter 800 kVA 1 Cabinet top 2 Wiring terminal block 3 Switches 4 Cabinet bottom 5 Rear of modules Figure 3 108 Fill the holes with firestop putty ...

Page 163: ...UPS5000 E 350 kVA 800 kVA User Manual 50 kVA Power Modules 3 Installation Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 154 Figure 3 109 Dustproof cover ...

Page 164: ...ial Copyright Huawei Technologies Co Ltd 155 4 User Interface 4 1 LCD Interface 4 1 1 Menu Hierarchy Figure 4 1 shows the LCD menu hierarchy Figure 4 1 Menu hierarchy 4 1 2 Initial Startup User interfaces displayed in this document correspond to the monitor display module MDU version V100R003C01SPC403 and are for reference only ...

Page 165: ... the first time or when the UPS restarts after restoring factory settings Parameters including Language Time Network Param and System Param can be set on the Settings Wizard of the MDU as shown in Figure 4 2 Figure 4 2 Settings Wizard 4 1 3 Main Menu The LCD screen is divided into three parts status bar alarm bar and information area Figure 4 3 numerically labels functions of the default main scre...

Page 166: ... buzzer status 2 Alarm bar Displays active alarms in a scrolling list and the number of active alarms based on severity Tap the alarm icon area to open the active alarm page 3 Informatio n area Displays the power flow as well as key information such as load and battery information Tap the Bypass Mains Battery and Load icons to view details Table 4 2 describes the functions of common buttons Table ...

Page 167: ...as shown in Figure 4 4 Figure 4 4 System Info screen 4 1 4 1 Module Data Screen On the System Info tap the UPS picture On the Module Data screen select a module to view its running data indicates the selected module as shown in Figure 4 5 Figure 4 5 Module Data screen 4 1 4 2 Runn Info Screen On the System Info screen tap to access the Runn Info screen On this screen AC Output UPS Load Mains Input...

Page 168: ...re 4 7 Runn Info screen 2 On the System Info Settings Advanced Param screen if the Current equal detection is set to Enable and the number of inverter modules is greater than or equal to 2 the Mod Cur Eql Data is displayed on the Runn Info screen On the System Info Settings CIM Param Basic Param screen if the Number of battery strings is not 0 the Battery Detailed Data is displayed on the Runn Inf...

Page 169: ...Huawei Technologies Co Ltd 160 AC Output Figure 4 8 AC Output screen Item Description Phase voltage V AC output phase voltage Line voltage V AC output line voltage Phase current A AC output phase current Frequency Hz AC output frequency Power factor Proportion of output active power to output apparent power UPS Load Figure 4 9 UPS Load screen ...

Page 170: ...square root of the difference between the square of output apparent power and the square of output active power Load ratio Load ratio of each phase on the UPS that is proportion of actual power to rated power Crest factor Proportion of the peak value of load current to the valid value Mains Input Figure 4 10 Mains Input screen Item Description Phase voltage V Mains input phase voltage Line voltage...

Page 171: ... 162 Bypass Input Figure 4 11 Bypass Input screen Item Description Phase voltage V Bypass input phase voltage Line voltage V Bypass input line voltage Phase current A Bypass input phase current Frequency Hz Bypass input frequency Power factor Proportion of the bypass input active power to the bypass input apparent power Battery Status Figure 4 12 Battery Status screen ...

Page 172: ...rent of the battery string the current is when batteries are being charged and when discharged Temperatu re C Battery operating temperature A battery sensor is required If the sensor is not installed NA is displayed Backup time min Battery backup time estimated at the current load Remaining cap Remaining battery capacity SOH State of health Total Runtime Figure 4 13 Total Runtime screen Item Descr...

Page 173: ...e value takes 1 Environment Data Figure 4 14 Environment Data screen Item Description Ambient temperat ure C Temperature measured by the ambient temperature and humidity sensor The sensor needs to be installed If the sensor is not installed the data uploaded by the bypass module is displayed Ambient humid Humidity measured by the ambient temperature and humidity sensor If the sensor is not install...

Page 174: ...es Co Ltd 165 Figure 4 15 Mod Cur Eql Data screen Battery Detailed Data Figure 4 16 shows the Battery Detailed Data screen Figure 4 16 Battery Detailed Data screen This screen details battery string data and single battery data in each battery string The N in String N Battery Data should be less than or equal to 4 Figure 4 17 shows the Batt String Data screen ...

Page 175: ...is screen displays the voltages currents SOC and SOH of each battery string Figure 4 18 shows the String N Battery Data screen Figure 4 18 String N Battery Data screen This screen displays the temperature voltage internal resistance current SOC and SOH of a single battery in the battery string and the mapping between the CIM and BIM 4 1 4 3 Alarms Screen Tap on the System Info screen to enter the ...

Page 176: ...kVA User Manual 50 kVA Power Modules 4 User Interface Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 167 Figure 4 19 Alarms screen Active Alarms Figure 4 20 Active Alarms screen ...

Page 177: ...l Alarms Figure 4 21 Historical Alarms screen Buzzer Off Two buzzer menus are available Buzzer On If this selection is enabled when a critical alarm a minor alarm or a certain warning is generated the buzzer is activated Buzzer Off If this selection is enabled the buzzer is muted If the buzzer is enabled Buzzer Off is displayed on the operation screen Figure 4 22 Buzzer Off screen ...

Page 178: ... Co Ltd 169 Clear Faults Figure 4 23 Clear Faults screen 4 1 4 4 Settings Screen On the System Info screen tap If you have not logged in a login screen is displayed as shown in Figure 4 24 Figure 4 24 Login screen On the login screen enter a preset user name and password and tap to log in The Settings screen is displayed as shown in Figure 4 25 and Figure 4 26 ...

Page 179: ...Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 170 Figure 4 25 Settings screen 1 Figure 4 26 Settings screen 2 Basic Settings Set the date and time correctly Incorrect time display in running and alarm information would lead to analysis errors during maintenance or repair ...

Page 180: ...uding English Chinese Spanish Dutch French German Italian Polish Portuguese Russian Swedish and Turkish The default language is English Password The preset password is 000001 The password can be changed password complexity check If the password complexity check is disabled the user password is required to be a string of six to eight digits If the password complexity check is enabled the password i...

Page 181: ... be in the same subnet as the PC IP address Perform the bitwise AND operation for the UPS IP address and the PC IP address with the subnet mask respectively If the operation results are the same the two IP addresses are in the same subnet AND operation rule 1 AND 1 1 1 AND 0 0 0 AND 1 0 0 AND 0 0 That is when the corresponding bits are both 1 the result is 1 In other cases the result is 0 Table 4 ...

Page 182: ... that ranges from 1 0 0 0 to 223 255 255 255 The default value is 192 168 0 1 NAT mapping NAT means network address translation If it is set to Disable Internet cannot access IP addresses in the local area network LAN The default value is Disable RS485 address RS485 baud rate Set an address that ranges from 1 to 254 for this port RS485 baud rate depends on the network management conditions The def...

Page 183: ... BMU start address to 112 Ensure that the address set on the LCD is the same as that set for the DIP switch Otherwise communication cannot be implemented Amb temp humid sensors Start addr of amb temp hum sensors An ambient temperature and humidity sensor has the same appearance as a battery temperature sensor The two types of sensors can be cascaded up to four The ambient temperature and humidity ...

Page 184: ...32 Figure 4 32 Basic Param screen Output voltage level Indicates the system output voltage level This parameter is configurable only after the inverter shuts down For three phase output this parameter can be set to 380 V 400 V default or 415 V After you change the voltage level the upper limit of the bypass voltage restores to the default value If the voltage level is 380 V or 400 V the default up...

Page 185: ...V A battery is a module consisting of single or multiple cells in a shell Each battery has a nominal voltage of 2 V or 12 V The number of cells must be a multiple of 12 for example 180 and 192 Cell float voltage Cell equalized volt Float volt temp comp coef and EOD voltage threshold are set for cells Advanced Parameters Set System capacity and Power module capacity according to site specifications...

Page 186: ...systems You can specify the master and slave BSC systems one master and one slave and change the settings under the guidance of maintenance engineers Set the master and slave BSC systems to master and slave BSC modes respectively NOTE Ensure that the BSC signal cable between the master and slave BSC systems is properly connected and that BSC related hardware is properly installed Figure 4 34 Advan...

Page 187: ...ins is not functioning normally the UPS will transfer to battery mode When batteries reach the EOD threshold the bypass is disabled and EOD restart is enabled the UPS will restart as soon as the mains resumes If EOD restart is disabled clear the alarm manually or enable the restart function for the UPS This function is enabled by default Figure 4 35 Advanced Param screen 3 Item Description EOD res...

Page 188: ... less than 420 V within Bus overvolt recovery time The default value is 5s Capacitor failure detection If Capacitor failure detection is set to Enable the power module power unit performs inverter capacitor fault detection based on the settings of Capacitor failure detection upper limit and Capacitor failure detection lower limit If the power module determines that the inverter capacitor is faulty...

Page 189: ...o are not displayed as 0 in the case of no load The default value is Enable Current equal detection Monitors the current differences between racks or modules If this parameter is set to Enable the Mod Cur Eql Data can be viewed on the running information screen This parameter is set to Disable by default Bus Capa Life If this parameter is set to Enable the UPS detects the bus capacitor lifespan Th...

Page 190: ...switch is triggered This function is enabled by default Figure 4 38 Advanced Param screen 6 UPS model should be set by professional technical personnel of Huawei or personnel authorized by Huawei Item Description Lightload BPM cur eql Detect Enable or disable the light load bypass current imbalance alarm If this parameter is set to Enable the load is light less than 30 load and the load rate of a ...

Page 191: ...t value is Disable D G power limiting kVA and D G charger power ratio Set these two parameters to control the valid input current and limiting input current which prevents load impact and facilitates better cooperation between the UPS and the D G The value range of D G power limiting kVA is 0 5000 kVA The default value is 600 kVA for the 400 kVA 500 kVA UPS and the default value is 800 kVA for the...

Page 192: ...input sources whose input current has high frequency oscillation In this mode the total distortion of the input current waveform THDi is poor but the system is stable Weak input adaptability is suitable for mains and AC input sources The default value is Strong Output Param screen Figure 4 40 Output Param screen Item Description Output volt adjustment V The output voltage can be adjusted based on ...

Page 193: ...ceptable to loads The default value is 0 ms Max BPM transfer times Cross currents occur during the transfer between bypass mode and normal mode which impacts the system This parameter specifies the number of transfers between bypass mode and normal mode within 1 hour which ensures system security The value can be 1 to 10 and is 5 by default Bypass Parameters Figure 4 41 Bypass Param Settings Item ...

Page 194: ... bypass voltage the system determines that the bypass voltage is abnormal and that the bypass is unavailable The value can be 10 15 20 30 40 50 or 60 The default value is 20 ECO voltage range In ECO mode when the difference between the bypass voltage and the rated voltage is greater than this value the system determines that the ECO voltage is abnormal and transfers to normal mode The values can b...

Page 195: ...n alarm thres and Single batt dis voltage deviation alarm thres are used to check whether the batteries in each battery string have the same charge voltage and discharge voltage When a value exceeds the specified range an alarm is generated The calculation formula is Charge Discharge voltage Average voltage Average voltage x 100 The charge discharge voltage and average voltage are obtained from th...

Page 196: ...ttery management status to equalized charge based on the charge current and float charge time The default value is Enable Forced equalized charging protection time h When batteries are continuously under float charging or hibernation enable forced equalized charging When the forced equalized charging time reaches the value of this parameter batteries automatically transfer to float charging mode T...

Page 197: ... battery discharge time can be set only to 0 hours or a value only in the range of 16 48 hours If the time is set to 0 hours battery discharge protection is not implemented The default value is 24 hours Sched shallow dis test When certain conditions are met the charger shuts down and batteries supply power to loads The system records the battery discharge data as the reference for battery capacity...

Page 198: ...f this parameter is set to Enable and the backup time is less than the warning threshold The default value is Disable Remain cap warning An alarm is generated if this parameter is set to Enable and the remaining capacity is less than the warning threshold The default value is Disable Dis cur 0 1C EOD V cell Dis cur 0 3C EOD V cell Dis cur 0 5C EOD V cell and Dis cur 1 0C EOD V cell By default 0 1C...

Page 199: ...is 13 days The value 0 indicates no hibernation The Class 2 grid hiber time value range is 0 15 days and the default value is 6 days The value 0 indicates no hibernation Single batt float chg voltage deviation alarm thres and Single batt dis voltage deviation alarm thres Single batt float chg voltage deviation alarm thres and Single batt dis voltage deviation alarm thres are used to check whether ...

Page 200: ... dry contact card is enabled its dry contact signals can be displayed on the LCD Disable all the dry contacts for a dry contact card that is not connected and all the dry contacts that are not used to prevent false alarms encloses a unit and encloses silk screen Specify dry contact settings on the following cards Dry contact card MUE05A provides dry contact signals for the battery grounding failur...

Page 201: ...onnection MUE05A connection status Independent input signals can be enabled only when this parameter is set to Enable Batter ground fault BTG Enable or disable the battery grounding failure detection D G connection GEN Enable or disable D G connection detection BCB connection OL Enable or disable BCB connection detection Batter breaker STA Enable or disable battery circuit breaker monitoring PDC o...

Page 202: ...ch BP SYSMT switch function If the BP SYSMT switch is set to Enable this parameter is displayed on the screen Set this parameter to determine whether the port is used to detect the status of the PDU bypass input switch or system maintenance switch SPD SYSOU T Switch If the SPD SYSOUT switch is set to Enable the port has dry contact signal access How a user uses the port depends on the status of th...

Page 203: ...enabled the mains and bypass backfeed protection is enabled MUS05A DO_1 Action Control the status of the DO_1 dry contact on the MUS05A dry contact card MUS05A DO_2 Action Control the status of the DO_2 dry contact on the MUS05A dry contact card MUS05A DO_3 Action Control the status of the DO_3 dry contact on the MUS05A dry contact card MUS05A DO_4 Action Control the status of the DO_4 dry contact...

Page 204: ...of the DO_3 dry contact on the MUE07 extended dry contact card MUE07A DO_4 Action Control the status of the DO_4 dry contact on the MUE07 extended dry contact card MUE07A DO_5 Action Control the status of the DO_5 dry contact on the MUE07 extended dry contact card Figure 4 52 Dry Contacts screen 5 Item Description MUS05A DO_1 Corresponds to signal of the output dry contact DO_1 on the MUS05A MUS05...

Page 205: ...UE07A DO_1 Corresponds to signal of the output dry contact DO_1 on the MUE07A MUE07A DO_2 Corresponds to signal of the output dry contact DO_2 on the MUE07A MUE07A DO_3 Corresponds to signal of the output dry contact DO_3 on the MUE07A MUE07A DO_4 Corresponds to signal of the output dry contact DO_4 on the MUE07A MUE07A DO_5 Corresponds to signal of the output dry contact DO_5 on the MUE07A Figure...

Page 206: ...ut dry contact DI_3 on the MUE07A MUE07A DI_4 Corresponds to signal of the input dry contact DI_4 on the MUE07A MUE07A DI_5 Corresponds to signal of the input dry contact DI_5 on the MUE07A CIM Parameters If iBAT is configured set the parameters in this section by referring to the document delivered with the iBAT Figure 4 55 shows the CIM Param screen Figure 4 55 CIM parameters On the System Info ...

Page 207: ... cannot be changed The DIP switch should be set to 0000 for the first CIM and the DIP switch setting for a later connected CIM should increase by 1 binary than that set for the previous CIM CIM Number of BIMs Specifies the number of BIMs managed by the CIM The value range is 0 to 300 The default value is 0 Number of battery strings Specifies the number of battery strings connected in parallel The ...

Page 208: ...rent source Specifies the specifications of the Hall effect sensor used to detect CIM current The default value is Hall sensor 200A BCB connects to CIM Specifies whether the BCB connects to the CIM The default value is Disable Batt abnormal BCB trip Specifies whether BCB trips when batteries are abnormal The default value is Disable Multi Hal l cur setting Multi Hall cur setting is equal to the nu...

Page 209: ...ows the configuration of CIM and BIM for each battery string Figure 4 60 Batt String Config 2 4 1 4 5 Maintenance Screen On the System Info screen tap to display the Maintenance screen as shown in Figure 4 61 and Figure 4 62 The Maintenance screen provides buttons such as Battery Maint USB Operations Inv ON and Inv OFF If a user is not currently logged in a dialog box will display for entering a u...

Page 210: ...ei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 201 Figure 4 61 Maintenance screen 1 Figure 4 62 Maintenance screen 2 On the System Info Settings Advanced Param screen when Bus Capa Life is set to Enable the Bus Capa Life is displayed on the Maintenance screen Battery Maint Screen ...

Page 211: ...n and improve the UPS reliability Battery maintenance includes Forced Equalized Charging Shallow Dis Test and Capacity Test The next maintenance time displayed on the screen indicates the upcoming time in which to check batteries Figure 4 63 shows the Battery Maint screen Figure 4 63 Battery Maint screen Item Description Forced Equalized Charging Forcibly perform equalized charging on batteries Sh...

Page 212: ...ei Technologies Co Ltd 203 USB Operations Figure 4 64 USB Operations screen 1 Figure 4 65 USB Operations screen 2 Inv ON and Inv OFF Menus Use the LCD to start and shut down the inverter Before the inverter starts the system asks for confirmation to prevent misoperations Figure 4 66 shows the Inv ON screen and Figure 4 67 shows the Inv OFF screen ...

Page 213: ...awei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 204 Figure 4 66 Inv ON screen Figure 4 67 Inv OFF screen Item Description Inv ON The Inv ON screen allows you to start the inverter manually Inv OFF The Inv OFF screen allows you to shut down the inverter manually ECM Switchover ...

Page 214: ...ver is supported only after the ECM is configured and starts working properly about 30 seconds If the ECM to be maintained is still working perform ECM active standby switchover on this screen as shown in Figure 4 68 a dialog box is displayed for you to confirm this operation After performing active standby switchover ensure that this ECM is in standby state that is the green indicator is blinking...

Page 215: ... red indicator on the BIM start or stop blinking super fast Internal resistan ce Measure the battery internal resistance If the condition for measuring internal resistance is met batteries are fully charged you can tap Measure to start measuring the internal resistance of the selected BIM in a CIM NOTE The interval between two measurement operations must be greater than 10 minutes Bus capacitor li...

Page 216: ...orecast 4 1 4 6 About Screen On the System Info screen tap About to view the UPS model manufacturer name monitoring version and power version as shown in Figure 4 72 To view version details tap Version Info Figure 4 72 About screen 4 1 5 System Status Screen On the main screen tap System Status On the System Status to view the mains input bypass input load and battery information as shown in Figur...

Page 217: ...Figure 4 73 System Status screen 4 1 6 Common Functions Screen On the main screen tap Common Functions On the Common Functions to query the AC output load and mains input information start or shut down the inverter start or shut down the inverter control the buzzer and query the historical alarms as shown in Figure 4 74 and Figure 4 75 Figure 4 74 Common Functions screen 1 ...

Page 218: ...t Huawei Technologies Co Ltd 209 Figure 4 75 Common Functions screen 2 4 2 WebUI 4 2 1 Login Context Internet Explorer 11 is used as the example browser Procedure Step 1 Open the browser and choose Tools Internet Options Step 2 On the Advanced tab page ensure that Use TLS 1 0 and Use TLS 1 1 are selected and click OK as shown in Figure 4 76 ...

Page 219: ...ble 4 4 describes the system users The preset UPS IP address is 192 168 0 10 You can set the UPS Ethernet IP address on the LCD or WebUI The value range is 1 0 0 0 223 255 255 255 Table 4 4 User description Default User Preset Password User Rights admin system administrator LCD 000001 Performs all operations on the LCD and WebUI including system running information browsing system information hist...

Page 220: ... controls the buzzer Other control and maintenance functions that may affect system operation are invisible and parameters cannot be set WEB Changeme browser browsing user WEB N A Only browses the system running information If an incorrect password is entered three consecutive times the account will be logged out for 5 minutes After a user logs in to the WebUI if another user logs in with the same...

Page 221: ...nvalid or outside the range Table 4 5 Monitoring page details Numb er Area Function 1 Running status area Displays the power flow and UPS running information 2 Menu bar Displays alarms and real time data sets parameters and provides control commands The Active Alarms page is displayed by default 3 Information area Displays system monitoring information 4 2 2 1 Active Alarms Page The Active Alarms ...

Page 222: ...e 4 78 Active Alarms page 4 2 2 2 Real time Data Page The Real time Data page details real time system running data as shown in Figure 4 79 Figure 4 79 Real time Data page 4 2 2 3 Param Settings Page Set basic parameters advanced parameters input parameters output parameters bypass parameters battery parameters and dry contacts on the Param Settings page as shown in Figure 4 80 ...

Page 223: ...is changed from Disable to Enable the UPS will automatically calibrate the no load output current and load rate once If this parameter is changed from Enable to Disable the UPS will not automatically perform calibration and the UPS operation will not be affected 4 2 2 4 Comm Config Page Open the Comm Config page to set communications information SeeFigure 4 81 Figure 4 81 Comm Config page 4 2 2 5 ...

Page 224: ...15 Figure 4 82 CIM parameters 4 2 2 6 Control Page Open the Control page to control the system running and CIM as shown in Figure 4 83 Figure 4 83 Control page 4 2 3 Query 4 2 3 1 Historical Alarms On the homepage click the Query tab to open the Historical Alarms page for querying historical alarms based on severity generation time and clear time as shown in Figure 4 84 ...

Page 225: ...ei Technologies Co Ltd 216 Figure 4 84 Historical alarms 4 2 3 2 Logs On the Logs page you can set Log to Historical logs Cap test logs or Common test logs and query or export logs as shown in Figure 4 85 Historical logs can be exported but not queried Figure 4 85 Logs 4 2 4 Config 4 2 4 1 User Management On the home page choose Config User Mgmt ...

Page 226: ...rs and can contain only uppercase and lowercase letters digits and underscores The password contains 6 to 20 characters and at least two types of uppercase letters lowercase letters digits and underscores If the LUI password complexity check is disabled the user password is required to be a string of six to eight digits If the password complexity check is enabled the user password is required to b...

Page 227: ...ou need to apply to a third party institution for the certificate Configuration Management is used to upload and export configuration parameters in the monitoring system Multi brand Management is used to import the brand information of a partner to the corresponding WebUI Specify Email server IP address Sender s email and User account authentication required when sending a mail and click Test to c...

Page 228: ...ertificate management is configured a certificate can be imported on the WebUI to replace the preset eUPS certificate When using the mobile app for site setup or inspection set WiFi SSID after connecting a WiFi module over a USB port to identify the WiFi device to which the mobile phone is connected 4 2 4 3 RCCMD RCCMD RCCMD function is set to Disable by default as shown in Figure 4 88 If required...

Page 229: ... The SSL encrypted transmission set on the page of the UPS5000 monitor display module MDU must be the same as the setting on the RCCMD client SSL Encrypted Transmission is set to Enable by default as shown in Figure 4 90 If it is set to Disable the RCCMD certificate controls will not be displayed on the page as shown in Figure 4 91 If SSL Encrypted Transmission is set to Disable a message indicati...

Page 230: ...nologies Co Ltd 221 Figure 4 90 SSL encrypted transmission enabled by default Figure 4 91 SSLencrypted transmission disabled Event Configuration The MDU supports 17 alarm events and a maximum of 50 jobs can be added for each event as shown in Figure 4 92 Figure 4 92 shows the buttons on the Event Configuration page and Table 4 6 describes these buttons ...

Page 231: ...ion 1 Button for expanding all You can view all jobs of all events by clicking this button 2 Button for expanding one event You can view all jobs of the event by clicking this button 3 Button for adding one job You can add one job for the event by clicking this button 4 Button for adding one job for events Select multiple events and you can add one job for the selected events at the same time by c...

Page 232: ... the job 2 Button for deleting one job You can delete the job by clicking this button 3 Button for test If you click this button the job will be performed and a message showing test succeeds or fails will be displayed on the page Adding one job for one event Select one event for example Inverter on click the button for adding one job and the page for adding a job for the event is displayed When ad...

Page 233: ...Ltd 224 RCCMD Shutdown You need to specify the RCCMD client IP address and port When the RCCMD client receives the job it will shut down the computer Figure 4 94 RCCMD shutdown RCCMD Message Specify the RCCMD client IP address port and message to be conveyed The RCCMD client will receive the message For example enter This is a test message Figure 4 95 RCCMD message ...

Page 234: ...the computer after receiving the command Figure 4 96 RCCMD execute RCCMD TRAP When the event happens the MDU will send the TRAP message to all connected RCCMD clients based on the sending mechanism If you want to define the TRAP message by yourself you can use the TRAP signal to display the UPS information For example if you enter INVOLT V the RCCMD client will receive the UPS input voltage value ...

Page 235: ...TPOWER Active power kW OUTVOLT Output voltage V OUTCURR Output current A OUTLOAD Output load rate BATTCAP Remaining battery capacity INVOLT Input voltage V BYPASSINVOLT Bypass input voltage V TEMPDEG Temperature inside the UPS Celsius AUTONOMTIME Battery backup time minutes STATUS UPS status N A RUNTIME UPS operating time minutes BATTVOLT Battery voltage V INFREQ Input frequency Hz BYPASSINFREQ By...

Page 236: ...s After X seconds on Battery After the battery mode is activated for X seconds the job will be sent to the RCCMD client once At X seconds remaining time When the battery backup time has only X seconds left the job will be sent to the RCCMD client once X and Y are variables and stand for time RCCMD Certificate Management After replacing the certificate on the MDU WebUI replace the certificate on th...

Page 237: ...ey has been encrypted enable and enter the key password 4 2 4 4 Managing the UPS by Using the NMS Complying with RFC1628 Standard Installing the UPS MIB The MIB is in the MDU Click Download UPS RFC1628 MIB on the page of the web browser to download the MIB file which allows the third party NMS to manage the UPS remotely Figure 4 99 Download the MIB The UPS RFC1628 MIB has more alarms than RFC1628 ...

Page 238: ...information about the NMS accessing the MDU including the NMS address access right and Trap port For details about how to add an NMS over a web browser see Figure 4 100 Figure 4 100 Setting the SNMP Trap Managing the UPS Take the UNMS II of Generex for example The method for managing the UPS by using the UNMS II is the same as the method for managing other devices by using the UNMS II For details ...

Page 239: ...er Manual 50 kVA Power Modules 4 User Interface Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 230 Figure 4 101 Calib page Figure 4 102 Commissioning Var page Figure 4 103 Upgrade page ...

Page 240: ... is part of the centralized monitoring system of the Generex network The UPS5000 MDU integrates the functions of the Generex RCCMD server Sends the shutdown command notification message and Trap message to the RCCMD client if the UPS system generates an alarm executes commands on the RCCMD client Receives the message UPS alive check sent by the RCCMD client and replies with the system status Confi...

Page 241: ...smission mode on the RCCMD client Step 2 On the MDU WebUI choose Config RCCMD and set RCCMD function to Enable For details see 4 2 4 3 RCCMD Step 3 On the WebUI of the MDU the SSL encryption is set to Enable by default and does not need to be set If the RCCMD client is set to the unencrypted mode you need to set the SSL encryption to Disable on the server WebUI Step 4 Configure events If you set t...

Page 242: ...ion is enabled on the RCCMD client the logs recorded by the RCCMD client are marked with SSL On the RCCMD client the IP address of the MDU that detects heartbeat needs to be added Then the UPS alive check function is supported the RCCMD can check whether the UPS and RCCMD communicate properly the RCCMD can receive messages sent by the MDU Procedure Step 1 On the RCCMD client add the IP address of ...

Page 243: ... Modules 4 User Interface Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 234 Figure 4 108 Heartbeat detecting mode on the RCCMD client You can also manually detect heartbeat by clicking Run alive check now ...

Page 244: ...50 kVA Power Modules 4 User Interface Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 235 Figure 4 109 Detecting heartbeat manually Figure 4 110 Detecting heartbeat manually and successfully End ...

Page 245: ...PS For parallel systems contact Huawei technical support Before powering on the UPS ensure that the UPS has passed all check items in the section Installation Verification Before powering on the UPS ensure that all the UPS switches and upstream switch are OFF Procedure Step 1 Close the upstream bypass and mains input switches Step 2 Full configuration model Close the UPS bypass input switch mains ...

Page 246: ...ork parameters and system parameters on the Settings Wizard screen Set system parameters with caution because the settings determine normal UPS operation Set Single Parallel after double check Incorrect setting may affect the normal UPS operation Output voltage level refers to the line voltage level Set it based on site requirements Set Output frequency correctly otherwise loads may be affected an...

Page 247: ...t High or low charging power tends to shorten the battery lifespan or even damages batteries Number of cells indicates the number of 2 V DC batteries in a battery string connected to the UPS If 12 V batteries are configured the number of cells equals to the number of batteries multiplied by 6 If 2 V batteries are configured the number of cells equals to the number of batteries This parameter affec...

Page 248: ...tteries in series Two battery strings connected in parallel 192 x 1 192 300 Ah 300 Ah 600 Ah 300 Ah 12 V 40 batteries in series Three battery strings connected in parallel 40 x 6 240 300 Ah 300 Ah 300 Ah 900 Ah 300 Ah 2 V 240 batteries in series Four battery strings connected in parallel 240 x 1 240 300 Ah 300 Ah 300 Ah 300 Ah 1200 Ah Step 2 After you set parameters on the Settings Wizard screen t...

Page 249: ... on the MDU screen to start the UPS For online startup activate the startup password on the mobile phone app to start the UPS If the initial startup verification passes startup verification is not required afterwards After factory settings are restored re verification for startup is required Online Startup Step 1 Insert a WiFi module into the USB port on the MDU Step 2 Enable the mobile phone WLAN...

Page 250: ...ct the device that needs to be connected Select UPS5000 in this situation Link Enable the connection between the device and the WiFi network IP UPS IP address which can be obtained from the MDU Port The port number is 443 by default and can be modified If the UPS is managed using the app the port number must be set to 443 Username Password Same as the user name and password of WebUI accounts Step ...

Page 251: ...nfidential Copyright Huawei Technologies Co Ltd 242 Figure 5 3 Power on password activation End Offline Startup Step 1 Open the Service Expert app on the mobile phone Step 2 On the home screen of the app tap Startup to access the Set Startup screen Step 3 Set Site and Device Type as required and tap Offline Activation ...

Page 252: ...On the MDU choose System Info Maintenance Inv ON You can obtain the Bar code and Verification code from the screen as shown in the following figure Figure 5 5 Offline startup The values of the BarCode and Codes in the figure are for reference only The actual values prevail Step 5 Enter BarCode and Codes obtained from the MDU on the Offline Activation screen Tap Generate PWD to generate a startup p...

Page 253: ...in on the MDU to obtain a new verification code and then generate a password on the app Step 6 Enter the generated startup password in Figure 5 5 to start the UPS End 5 1 2 2 Non initial Startup Starting the UPS on the MDU Step 1 Choose Common Functions Inv ON You can also start the inverter by choosing System Info Maintenance Inv ON Step 2 In the displayed login screen enter the user name and pas...

Page 254: ...choose Tools Internet Options Step 2 Click the Advanced tab check that Use TLS 1 0 and Use TLS 1 1 are selected and then click OK Figure 5 7 Setting the Internet options Step 3 In the address box of the browser enter https UPS IP address Step 4 Enter the correct user name and password and click Login Figure 5 8 Logging in to the WebUI Step 5 On the home page of the WebUI choose Monitoring Control ...

Page 255: ...n Loads Context After the inverter starts the UPS works in normal mode The Bypass mode alarm disappears Procedure Step 1 After confirming that the battery strings are properly connected close the battery string input circuit breaker If there are multiple battery strings close the circuit breaker for each battery string and then the general circuit breaker between battery strings and the UPS The No...

Page 256: ...the inverter is shut down if the bypass is normal the UPS transfers to bypass mode if the bypass is not normal the UPS supplies no power Before shutting down the UPS ensure that all loads have shut down Procedure Step 1 Shut down the inverter On the LCD a On the main screen tap Common Functions Tap Inv OFF b If no user is logged in enter a user name and password and tap on the login screen display...

Page 257: ...enter the UPS IP address in the address box b On the login page select a display language enter a User name and Password and click Login c On the homepage choose Monitoring Control and click Inv OFF In the displayed dialog box click OK to shut down the inverter Figure 5 12 Shutting down the inverter After the inverter shuts down the UPS works in bypass mode if the bypass is normal as shown in Figu...

Page 258: ...S has not generated an alarm and perform Step 1 Step 2 After the inverter shuts down open the external output switches Step 3 Open the battery string circuit breaker If there are multiple battery strings open the general circuit breaker between battery strings and the UPS and then open the circuit breaker for each battery string Step 4 For a UPS in full configuration 1 Open the internal mains inpu...

Page 259: ...ress and hold down the BATT START button on the bypass module for at least 2 seconds The system automatically enters the battery cold start status The LCD displays the Huawei logo and an initialization progress bar Step 5 After LCD initialization start the inverter on the LCD End 5 4 Transferring to Bypass Mode Before shutting down the inverter ensure that the bypass is normal If the bypass is not...

Page 260: ... unstable or is sensitive to load changes ECO mode is not recommended when the load is less than 10 Before transferring the UPS to ECO mode ensure that the bypass module works properly Procedure Step 1 Manually shut down the inverter to transfer the UPS to bypass mode Step 2 Select a value 5 6 7 8 9 or 10 from the ECO voltage range drop down list box Figure 5 15 Setting ECO voltage range Step 3 Se...

Page 261: ...ll works in bypass mode and the inverter is on standby Figure 5 17 shows the power flow displayed on the System Status screen If the bypass is not normal the inverter supplies power immediately If the inverter is not started the UPS may be disconnected Figure 5 17 System Status screen End 5 6 Testing Batteries 5 6 1 Forced Equalized Charging Test Context Before a forced equalized charging test ens...

Page 262: ...tenance screen is displayed Step 2 On the Maintenance screen tap Battery Maint Figure 5 18 Maintenance Step 3 Tap Start next to Forced Equalized Charging to start a forced equalized charging test Figure 5 19 Starting a forced equalized charging test The forced equalized charging test automatically stops in any of the following cases The forced equalized charging test duration reaches the forced eq...

Page 263: ...re normal No overload alarm is generated Automatic Shallow Discharge Test Step 1 On the home screen of the LCD choose System Info Settings Battery Param and set Sched shallow dis test to Enable Step 2 Set Sched shallow dis test time and Sched shallow dis test interval as required After setting is complete the system will perform automatic shallow discharge tests based on the settings End Manual Sh...

Page 264: ...me The load ratio fluctuation exceeds 10 An alarm is generated End 5 6 3 Capacity Test Context Before a capacity test ensure that The UPS is working in normal mode float charging or hibernation has lasted for 2 hours after the state of charge SOC reaches 100 and the load ratio fluctuation is less than 10 The UPS has generated no battery overtemperature overvoltage or overcurrent alarm No generator...

Page 265: ...When the battery discharge voltage reaches the EOD voltage plus 0 01 V the test is complete The test data is used as capacity test data Save the capacity test data record with the largest discharge capacity in a month as the capacity test data for the month A maximum of recent 36 capacity test records can be saved End 5 6 4 Test Data Download 5 6 4 1 Download over the LCD Procedure Step 1 Insert a...

Page 266: ...t Huawei Technologies Co Ltd 257 Figure 5 22 Downloading logs Step 4 Tap Next In the displayed dialog box tap Yes to download data Figure 5 23 Confirming the path End 5 6 4 2 Download over the WebUI Procedure Step 1 Log in to the WebUI Step 2 Choose Query Logs select logs from the Log drop down list box then click Export to export logs ...

Page 267: ...es power to the loads directly over the maintenance bypass If the mains is abnormal the loads may power off Procedure Step 1 Manually switch the UPS to bypass mode Step 2 Close the maintenance bypass switch If the maintenance bypass switch is locked unlock it first Figure 5 25 and Figure 5 26 shows a locked maintenance bypass switch After you close the maintenance bypass switch the UPS transfers t...

Page 268: ...8 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 259 Figure 5 25 Locked maintenance bypass switch 400 kVA UPS and 500 kVA UPS Figure 5 26 Locked maintenance bypass switch 600 kVA UPS Figure 5 27 Closing the maintenance bypass switch 400 kVA UPS in full configuration ...

Page 269: ...erate the maintenance bypass switches on a 400 kVA UPS in standard configuration and a 500 kVA UPS in this way Figure 5 28 shows how to operate the maintenance bypass switch on a 600 kVA UPS in standard configuration Operate the maintenance bypass switches on a 600 kVA UPS in full configuration and an 800 kVA UPS in this way Exercise force when closing or opening the bypass maintenance switch Figu...

Page 270: ...mode to normal mode ensure that the bypass input and output are normal Procedure Step 1 Open the maintenance bypass switch Turn the maintenance bypass switch from the ON position to the OFF position as shown in Figure 5 30 and Figure 5 31 The Maint breaker closed alarm disappears from the alarm list Check whether the UPS works in bypass mode by viewing the system running status diagram on the LCD ...

Page 271: ...ndard configuration and a 500 kVA UPS in this way Figure 5 31 shows how to operate the maintenance bypass switch on a 600 kVA UPS in standard configuration Operate the maintenance bypass switches on a 600 kVA UPS in full configuration and an 800 kVA UPS in this way Step 2 Start the inverter End 5 9 Performing EPO After the EPO button is turned on the UPS supplies no power and the loads shut down I...

Page 272: ... the LCD 5 10 Clearing the EPO State Procedure Step 1 Clear the EPO state Ensure that the EPO button connected to the dry contact is not in the EPO state Step 2 Clear the EPO alarm On the LCD On the LCD choose System Info Alarms and tap Clear Faults In the displayed dialog box tap Yes The EPO alarm is cleared successfully Figure 5 33 Clearing faults On the WebUI Choose Monitoring Control System Co...

Page 273: ...ive alarms on the LCD Choose System Info Alarms and tap Active Alarms to check that the EPO alarm is cleared Viewing active alarms on the WebUI Choose Monitoring Active Alarms to check that the EPO alarm is cleared Step 4 Start the inverter End 5 11 Exporting Data Prerequisites You have logged in to the WebUI Context The following data can be exported Historical alarms Logs E Label CIM version Fau...

Page 274: ...responding historical alarms Figure 5 36 Exporting historical alarms Step 3 Click Export and save the displayed webpage End 5 12 Setting Hibernation Mode When the load power is small and stable the inverters in some power modules shut down so that these power modules can enter hibernation state and the other power modules bear all the load power This improves the system efficiency reduces power co...

Page 275: ...t from hibernation mode repeatedly Check that the number of redundant power modules and racks are appropriate If the number is insufficient the UPS may not enter hibernation mode 5 12 1 LCD Procedure Step 1 On the main screen tap System Info and The Settings screen is displayed If you have not logged in enter a user name and password and tap on the login screen displayed Step 2 Tap Advanced Param ...

Page 276: ...table that is no transient surge results in overload which may cause the UPS to transfer to bypass mode and tap Yes Step 5 Set Module cycle hiber period d to an integer ranging from 1 to 100 The default value is 30 End 5 12 2 WebUI Procedure Step 1 On the login page enter a user name and password and click Login Step 2 Choose Monitoring Param Settings Advanced Param as shown in Figure 5 39 Figure ...

Page 277: ...i Proprietary and Confidential Copyright Huawei Technologies Co Ltd 268 Step 3 On the WebUI set Paral sys hibernate to Enable and click Submit Click Submit after you set the parameter on the WebUI Step 4 Set Module cycle hiber period d to an integer ranging from 1 to 100 The default value is 30 End ...

Page 278: ...s If the components are to be maintained contact Huawei technical support Only maintenance engineers can maintain power modules and bypass modules Maintain UPSs regularly based on the following requirements Otherwise the UPSs may fail to operate properly and the service life may be shortened 6 1 1 Monthly Maintenance Table 6 1 Monthly maintenance Check Item Expected Result Troubleshooting Operatin...

Page 279: ... Result Troubleshooting Cleanliness Wipe the cabinet surface using a white paper and the paper does not turn black Remove the dust especially from the air filter on the front door or replace the air filter Parameter configuration The configuration of the output voltage grade frequency number of batteries and battery capacity meets requirements Reset the parameters Status record Record the three ph...

Page 280: ...o prevent system failures caused by the deterioration of some key UPS components you are advised to check the key components on a regular basis and replace them within the service life Table 6 4 Service life parameters for replaceable components and recommended replacement intervals Key Component Design Service Life Recommended Replacement Interval Power module 15 years 10 years Bypass module 15 y...

Page 281: ... life Only professionals are allowed to perform the maintenance tasks 6 2 2 Monthly Maintenance Table 6 5 Monthly maintenance Item Expected Result Troubleshooting Battery management alarm No battery management alarm is generated Identify the cause of an alarm based on the alarm information Battery appearance 1 The surface is clean and tidy without stains 2 The battery terminals are intact 3 Batter...

Page 282: ...ature displayed on the MDU is less than 3 C 1 Install the temperature sensor in the correct position 2 Replace the battery temperature sensor Battery management parameter settings The settings of battery management parameters meet the requirements in the user manual Set parameters correctly Tightness of battery screws The location of the signs marked on battery terminals indicating tight connectio...

Page 283: ...ted Result Troubleshooting Capacity Test When the UPS is backed up discharge a battery to the undervoltage alarm threshold to refresh the capacity of the battery 1 Locate the cause when an exception is identified 2 If the fault persists contact Huawei technical support Battery connection reliability 1 Each battery terminal is connected reliably When battery strings are powered off check the reliab...

Page 284: ...the inverter When batteries reach EOD the battery switch in the BCB box trips if the BCB box is configured To restore battery discharge close the battery switch in the BCB box if any first To restore battery discharge after batteries reach EOD use one of the following methods 1 Switch to another battery string Ensure that each battery has a voltage greater than the EOD voltage and 11 3 V cell 2 Re...

Page 285: ...e equipment room The power module is faulty Replace the power module The charger generate s an alarm The buzzer is activated the Fault indicator is on and the charging function fails The charger fails Replace the power module The charger experiences overcurrent Replace the power module The charger experiences undervoltage Check whether the configured number of batteries is correct If the value is ...

Page 286: ...ules 7 Troubleshooting Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 277 For details about component replacement and maintenance involved in Troubleshooting and Alarm List consult Huawei maintenance engineers ...

Page 287: ...00 mm x 1400 mm x 850 mm 2000 mm x 2400 mm x 850 mm Communication Supports dry contacts RS485 ports and FE ports Supports Simple Network Management Protocol SNMP Weight UPS5000 E 40 0K SM 670 kg UPS5000 E 40 0K FM 710 kg UPS5000 E 50 0K SM 810 kg UPS5000 E 50 0K FM 830 kg UPS5000 E 60 0K SM 1040 kg UPS5000 E 60 0K FM 1090 kg UPS5000 E 80 0K SM 1520 kg UPS5000 E 80 0K FM 1600 kg 8 2 Internal Switch...

Page 288: ...V AC 1000 A 3P 1000 V AC 1000 A 3P UPS5000 E 80 0K SM 1000 V AC 1250 A 3P UPS5000 E 80 0K FM 1000 V AC 1250 A 3P 1000 V AC 1600 A 3P 1000 V AC 1250 A 3P 1000 V AC 1250 A 3P 8 3 Environment Parameters Environment Feature 400 kVA 500 kVA 600 kVA 800 kVA Operating temperature 0 40 C Storage temperature 40 C to 70 C Relative humidity 0 95 RH non condensing Altitude 0 1000 m When the altitude is greate...

Page 289: ...80 V AC 400 V AC or 415 V AC line voltage Input voltage 80 280 V AC phase voltage At 40 C The UPS works at full load when the voltage is 187 280 V AC and is derated to 40 load when the voltage is 187 80 V AC At 30 C The UPS works at full load when the voltage is 176 280 V AC and is derated to 40 load when the voltage is 176 80 V AC Rated frequency 50 Hz or 60 Hz Input frequency 40 70 Hz Input PF 0...

Page 290: ...f there are 32 or 30 batteries output power is derated to 0 8 Battery management Intelligent battery management One button cold start In the case of a mains failure batteries can start the UPS to power loads Battery string sharing Battery string sharing is supported in a parallel system No battery string is shared by default Charge voltage Equalized voltage 2 3 2 4 V Cell default 2 35 V Cell 30 42...

Page 291: ...ptible transfer 20 ms interruptible transfer Output voltage unbalance Voltage unbalance 3 phase unbalance 2 Overload capability Inverter overload capability 100 load 110 transfer to bypass mode after 60 minutes 110 load 125 transfer to bypass mode after 10 min 125 load 150 transfer to bypass mode after 1 min Load 150 transfer to bypass mode after 200 ms 8 9 System Electrical Specifications Item 40...

Page 292: ...cuit the input N and PE Figure A 1 and Figure A 2 show cable connections for short circuiting the input N and PE for different UPS models Table A 1 lists the recommended cross sectional areas for cables Cables are connected in the same way for the 400 kVA UPS 500 kVA UPS and 600 kVA UPS This section describes how to connect cables for the 600 kVA UPS The following cable connections are for referen...

Page 293: ... Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 284 Figure A 2 Short circuiting the input N and PE 800 kVA UPS Table A 1 Recommended cross sectional areas for cables Model Current A Recommended Cross Sectional Area mm2 400kVA 710 8 240 500kVA 888 5 240 600kVA 1066 2 240 800kVA 1421 6 240 ...

Page 294: ...u Hierarchy B 1 Menus on the LCD Level 1 Menu Level 2 Menu Level 3 Menu Level 4 Menu System Info Runn Info AC Output UPS Load Mains Input Bypass Input Battery Status Module Data Total Runtime Environment Data Alarms Active Alarms Historical Alarms Buzzer Off Clear Faults Settings Basic Communication Basic Param Advanced Param Input Param Output Param Bypass Param Battery Param ...

Page 295: ...Settings Wizard CIM Param Basic Param Advanced Param Maintenance Battery Maint USB Operations Remove USB Upgrade Software Load Config Export Config Export Logs Export E labels Export Alarms Multi brand Fault Data CIM Version Inv ON Inv OFF ECM Switchover Screen Calib CIM Maint About Model Manufacturer Monitoring Version Power Version Version Info Common Functions AC Output Phase voltage Line volta...

Page 296: ...Active power Apparent power Reactive power Load ratio Crest factor Mains Input Phase voltage Line voltage Phase current Frequency Power factor Inv ON Inv OFF Buzzer Off Historical Alarms System Status Bypass Mains Load Battery B 2 Menus on the WebUI Level 1 Menu Level 2 Menu Level 3 Menu Level 4 Menu Level 5 Menu Monitorin g Active Alarms N A N A N A Real time Data UPS Input Phase voltage Line vol...

Page 297: ...enu Level 5 Menu Bypass Phase voltage Line voltage Current Power factor Frequency Output Phase voltage Line voltage Current Power factor Frequency Crest factor Load ratio Active power Apparent power Reactive power System active power System apparent power System reactive power Battery Voltage Current Bus voltage Battery temperature Backup time Remaining capacity SOH Environment Data Ambient temper...

Page 298: ...ltage Current Power factor Frequency Zero sequence current Bus voltage Battery voltage Battery current Inverter Phase voltage Line voltage Current Inductance current Output phase voltage Frequency Active power Apparent power Reactive power Power factor Load ratio Crest factor Battery String N A N A Param Settings Basic Param Single Parallel N A Voltage level N A Output frequency N A Battery capaci...

Page 299: ...N A Paral sys hibernate N A Module cycle hiber period N A High ambient temperature alarm threshold N A Low ambient temperature alarm threshold N A Top outlet fan N A EOD restart N A EOD restart delay N A Inverter async alarm N A Bus overvoltage recovery N A Bus overvolt recovery time N A Capacitor failure detection N A Capacitor failure detection upper limit N A Capacitor failure detection lower l...

Page 300: ...att charging capacity mismatch N A Battery segment detection N A EPO detection N A Lightload BPM cur eql Detect N A Collect real time site waveform N A RAM verification N A D G ECO Bypass Supply N A UPS model N A Input Param D G mode N A D G power limiting N A D G charger power ratio N A Intra rack power module start delay N A Inter rack power module start delay N A Input adaptability N A Output P...

Page 301: ...bypass voltage N A ECO voltage range N A BPM mode upon BPM overtemp N A Battery Param Installation time N A Maintenance period N A Battery type N A Chg cur limiting coef N A Cell float voltage N A Cell equalized volt N A Transfer to equalize d charging cur coef N A SOC to start equalized charging N A Automatic equalized charging N A Forced equalized charging protection time N A Equalized charging ...

Page 302: ...shallow dis test interval N A Shallow dis test dis ratio N A Undertemp alarm thresh N A Overtemp alarm thresh N A Backup time warning N A Backup time warn thresh N A Remain cap warning N A Remain cap warn thresh N A Dis cur 0 1C EOD N A Dis cur 0 3C EOD N A Dis cur 0 5C EOD N A Dis cur 1 0C EOD N A Intelligent hibernation N A Class 1 grid hiber time N A Class 2 grid hiber time N A Intelligent hibe...

Page 303: ... Contacts MUE05A connection N A Battery ground fault N A D G connection N A BCB connection N A Battery breaker N A PDC output breaker N A PDC maintenance breaker N A BP SYSMT Switch N A BP SYSMT switch function N A SPD SYSOUT Switch N A SPD SYSOUT switch function N A MUE06A connection N A MUS05A DO_1 Action N A MUS05A DO_2 Action N A MUS05A DO_3 Action N A MUS05A DO_4 Action N A MUE07A DO_1 Action...

Page 304: ...N A MUE07A DO_2 N A MUE07A DO_3 N A MUE07A DO_4 N A MUE07A DO_5 N A MUE07A DI_1 N A MUE07A DI_2 N A MUE07A DI_3 N A MUE07A DI_4 N A MUE07A DI_5 N A Comm Config System IP Settings IP address N A Subnet mask N A Gateway N A NAT mapping N A RS485 Settings Address N A Baud Rate N A Parity mode N A Stop bit N A Battery Temperature Sensor Settings Start addr of batt temp sensor N A Batt temp sensors N A...

Page 305: ...asic Param Number of CIMs N A CIM start address N A CIM1 number of BIM1 N A Number of battery strings N A Batteries in a battery string N A CIM logical start addr N A Advanced Param Current source N A BCB connects to CIM N A Batt abnormal BCB trip N A Multi Hall cur setting N A Batt String Config N A N A Control System Commands and Tests Inv ON N A Inv OFF N A Clear Fault N A Bypass runtime Clear ...

Page 306: ...istance Measure N A Query Alarm History Query N A N A Export N A N A Logs Historical log N A N A Cap test log N A N A Common test log N A N A Config User Mgmt User Mgmt New N A Modify N A Delete N A Lock N A Unlock N A LUI password complexity check N A Idle Timeout Logout Allowed timeout N A Site Config Time zone Time zone N A System Date and Time Date Local N A Time Local N A System Information N...

Page 307: ...nfiguration Management Upload configuration file N A Export configurations N A Multi brand Management Upload N A Configure Alarm Notification Server Email server IP address N A Sender s email N A SMTP port N A Secure connection TLS encryption N A User account authentication required when sending a mail N A Configure Alarm Notification Email Address No N A Email N A Language N A Alarm Severity N A ...

Page 308: ...D N A New password N A RCCMD RCCMD RCCMD function N A SSL Encrypted Transmission SSL Encrypted Transmission N A Event Configuration N A N A RCCMD Certificate Management Select the RCCMD certificate to be uploaded N A Select the RCCMD certificate key to be uploaded N A Select the RCCMD CA certificate to be uploaded N A Maint Calib Bypass Ph A input volt N A BPM ph B input volt N A BPM ph C input vo...

Page 309: ...o sequence cur N A Pos batt volt N A Pos batt chg volt N A Pos batt chg cur N A Pos batt dis cur N A Neg batt volt N A Neg batt chg volt N A Neg batt chg cur N A Neg batt dis cur N A Inv ph A volt N A Inv ph B volt N A Inv ph C volt N A Ph A output volt N A Ph B output volt N A Ph C output volt N A Inv ph A cur N A Inv ph B cur N A Inv ph C cur N A Inv ph A induc cur N A Inv ph B induc cur N A Inv...

Page 310: ... Rack ph C output cur N A Rack ph A output volt N A Rack ph B output volt N A Rack ph C output volt N A Commissioni ng Var Bypass BPM SW commissioning var 0 data N A BPM SW commissioning var 1 data N A BPM SW commissioning var 2 data N A BPM SW commissioning var 3 data N A BPM SW commissioning var 4 data N A BPM SW commissioning var 5 data N A Module Rec SW commissioning var 0 data N A Rec SW comm...

Page 311: ...data N A Rec SW commissioning var 5 data N A Inv SW commissioning var 0 data N A Inv SW commissioning var 1 data N A Inv SW commissioning var 2 data N A Inv SW commissioning var 3 data N A Inv SW commissioning var 4 data N A Inv SW commissioning var 5 data N A ECM ECM SW commissioning var 0 data N A ECM SW commissioning var 1 data N A ECM SW commissioning var 2 data N A ECM SW commissioning var 3 ...

Page 312: ...archy Issue 05 2018 01 08 Huawei Proprietary and Confidential Copyright Huawei Technologies Co Ltd 303 Level 1 Menu Level 2 Menu Level 3 Menu Level 4 Menu Level 5 Menu 5 data Upgrade Upgrade UPS Software N A N A Download Download Fault Data N A CIM version N A E Label N A ...

Page 313: ...he mains input is not normal if the mains voltage is less than 272 V the sampling circuit of the power module is not normal Replace the faulty module 0001 2 Cable connectio ns are incorrect The mains is not normal The mains input fuse for the power module is blown 1 Check whether cables to mains are disconnected loose or incorrectly connected 2 If cable connections are correct measure the mains vo...

Page 314: ... excluding 80 V to 176 V If no the mains monitoring circuit for the power module is faulty Replace the faulty module 0010 1 Abnormal bypass voltage Minor The bypass voltage range is not correctly set The bypass input voltage is not normal 1 Check the bypass input voltage or cable connections with a multimeter 2 Check the voltage system and bypass voltage thresholds configured on the LCD 0010 2 The...

Page 315: ...ing a multimeter If no correct the installation 2 Check whether the battery input voltage of the UPS is normal If yes the battery sampling circuit of the power module is faulty Replace the power module 0021 1 Battery EOD Critical The battery voltage reaches the EOD voltage threshold due to continuous discharge If the BCB box is configured check whether the BCB box trips If it trips close the BCB b...

Page 316: ...If this alarm is generated in normal mode check whether the battery switch is ON If yes the charger may be faulty Replace the related power module 0530 1 Battery ground fault Critical The battery string is not properly grounded The battery ground monitorin g cable is faulty The dry contact board is faulty 1 Check whether the positive and negative terminals of the battery string are grounded or hav...

Page 317: ...attery maintenanc e reminder Warning The time for maintenance arrives Maintain the batteries 0037 1 Battery undervoltag e Critical The UPS has worked in battery mode for an extended amount of time The charger is faulty 1 Check whether the battery voltage is normal 2 Check whether the output is overloaded 3 Check whether any battery is damaged If yes replace the battery 4 Check whether any battery ...

Page 318: ... module 0043 2 The fan is faulty Check the fan or replace the bypass module 0043 3 The fan is faulty The fan monitorin g cable is faulty 1 Replace the fan 2 Check the fan monitoring cable 0043 4 0047 1 Not ready Critical The ready switch is OFF Close the ready switch 0060 4 Inverter abnormal Critical A load short circ uit occurs A short circuit occurs inside the module This fault seldom occurs 1 C...

Page 319: ...After the inverter relay is closed close the bypass input circuit breaker 10 seconds later 0564 1 Overload timeout Critical The load is excessive Derating reduces the rated system power The module is damaged 1 Check that there is no overload 2 Check that the module power is not derated due to a fan fault 3 If the alarm persists replace the power module 0565 1 Load impact transfer to bypass Minor A...

Page 320: ...rly or the air channel is blocked The ambient temperatu re exceeds the upper threshold The load is excessive 1 Check the bypass fan and air channel If the fan is faulty replace it 2 Check that the ambient temperature has not exceeded 40 C 3 Check that there is no overload 0583 1 Inter rack par cable abnormal Critical The inter rack parallel system CAN bus is disconnec ted or short circ uited Only ...

Page 321: ... broken The parallel CAN bus is broken 0584 2 Inter rack par cable alarm Minor The inter rack parallel cable is faulty Replace the inter rack parallel cable 0584 4 The inter rack industrial frequency synchronizati on cable is broken 0085 1 EPO Critical The EPO button is pressed Restore the EPO button status Start the UPS after the alarm is cleared 0086 1 Max number of BPM transfers Minor The syste...

Page 322: ...erloaded Check that the configured rack capacity meets requirements 0090 1 Dry contact board fault Critical I2C communicati on with the dry contact board MUE05A fails Replace the dry contact board MUE05A 0090 2 I2C communicati on with the dry contact board MUE06A fails Replace the dry contact board MUE06A 0356 Battery Mode Minor The UPS is working in battery mode The running status is displayed Se...

Page 323: ...yed No further measures are required 0342 Mains input breaker open Critical The mains input circuit breaker is OFF The running status is displayed No further measures are required 0343 BPM input breaker open Critical The bypass input circuit breaker is OFF The running status is displayed No further measures are required 0340 Maint breaker closed Minor The maintenance circuit breaker is ON The runn...

Page 324: ...tl y set The bypass input sequence is reverse or the neutral wire is disconnec ted 1 Check the bypass input voltage and frequency 2 Check that the rated voltage rated frequency ECO bypass voltage range and frequency range are correctly set 3 Check that the bypass cables and circuit breakers are correctly connected 0098 1 Bypass current not shared Minor The output and input circuit breakers are OFF...

Page 325: ...he bypass output frequency does not change fast 2 Check that the Output freq track rate is properly set 0101 1 BSC signal abnormal Minor The dual bus connector is loose Parameter s are set incorrectl y 1 Check the dual bus connector 2 Check the parameter settings 0102 1 Maint breaker misoperatio n Critical The user operation is incorrect 1 Shut down the inverter and then close the maintenance circ...

Page 326: ...onyms and Abbreviations A ATS AC transfer switch AWG American wire gauge B BSC bus synchronization controller BCB BOX battery circuit breaker box BBB BOX battery bus bar box C CE Conformite Europeenne CM control module D DSP digital signal processing E ECO economic control operation EPO emergency power off ECM energy control module EOD end of discharge I IEC International Electrotechnical ...

Page 327: ...tal display M MDU monitor display unit P PE protective earthing PDU power distribution unit R RS485 Recommend Standard 485 S SOC state of charge STS static transfer switch SNMP Simple Network Management Protocol T THDi total distortion of the input current waveform THDv total harmonic distortion of output voltage U UPS uninterruptible power system USB Universal Serial Bus V VRLA valve regulated le...

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