HSS Hire HW038 Operating & Safety Manual Download Page 1

MMA/TIG

AC/DC

Inverter 

200 amp

A professional inverter welder with

HF & lift TIG ignition.

Operating & Safety Guide HW038

Set the AC / DC selector as required. Note that
when AC is selected the current wave balance can
be altered via the balance button. 

Fit the regulator to an Argon gas cylinder then
connect the gas hose to the regulator and the gas
inlet at the rear of the unit.

STICK WELDING...

Clip the earth clamp to a patch of clean, bright
metal on the workpiece as close to the weld 
as possible.

Holding the welding rod at an angle of 60-70
degrees to the surface, move it towards the work
until you strike an arc.

Keep the arc about 3mm long, work slowly along
the weld in a series of semicircular sweeps across
the line of the joint.

Chip off any slag build-up on the weld before
making a second pass along the joint.

Always begin by making a test weld and adjust the
settings as necessary.

TIG WELDING....

Turn on the Argon gas cylinder and adjust the
regulator until the TIG unit’s float gauge registers a
flow of 8-12 litres per minute when you push the
torch button.

Switch the welder ON and adjust the welding
current to the amperage required. 

The torch has a dial fitted, which allows the
operator to adjust the amperage while welding. 

To

use this facility, turn the current control mode selector to

the 

symbol. The adjuster dial will only decrease the

amperage from the current displayed on the LED, it
cannot increase it.

If the HF setting has been selected, hold the
welding torch at an angle of 60-70 degrees 

to the

workpiece and

about 3mm from the surface, then

press the torch control button to strike an arc.

If the Lift TIG setting has been selected hold the
welding torch with the electrode in contact with
the workpiece press the torch control button and
raise the electrode clear of the surface to strike
the arc.

As soon

as a pool of molten metal forms, 

simply

move the torch slowly along the joint, 

keeping it 

at

a constant angle and distance from the surface.

If necessary

feed a length of filler rod into the weld

pool’s leading edge as you go.

BASIC TECHNIQUES

Never push the equipment beyond its design
limits. 

If it will not do what you want with reasonable

ease and speed, assume you have the wrong tool for the
job. Contact your local HSS Hire Shop for advice.

The welders electronic system is protected
against damage from overheating.

If overheating

occurs, 

the system will shut down the welding

process until it has cooled.

This is indicated by the

amber temperature lamp.

Keep the equipment clean. 

You will find this less of a

chore if you clean up regularly rather than wait until the
end of the hire period.

When not in use,

store the equipment somewhere

clean, dry and safe 

from thieves.

If TIG welding, replace the gas cylinder as soon as
it runs out. 

Simply turn OFF and unscrew the regulator

then remove the old cylinder and fit a new one.

Turn off the gas cylinder if leaving the unit
unattended 

to reduce gas loss through leakage.

IF TIG WELDING…

Turned OFF the Argon gas supply at the cylinder,
switch OFF the welder then disconnect the gas
cylinder.

WHATEVER YOU ARE USING…

Leave everything to cool off before removing the
earth-clamp from the work and disconnecting all
of the unit’s welding leads.

Finally, neatly coil all leads and hoses, ready for
return 

to your local HSS Hire Shop.

FINISHING OFF

EQUIPMENT CARE

Code 55332/55334

©HSS Hire Service Group Plc 2000 No. HW038/01

Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS

Web Site: http://www.hireweld.com

Contact your local

0845 728 2828

…any comments?

If you have any suggestions to enable us to improve

the information within this guide please fax your

comments or write to the Product Manager at the

address below  

Fax: 020 8687 5001

HW038/01

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