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B 215 / B 225 Evo

Operator’s manual

GLOSSARY

Below is a brief description of some technical terms used in this manual.

SELF-CALIBRATION

This procedure calculates suitable correction coefficients starting from known operat-
ing conditions. It improves the machine accuracy by correcting to a certain extent the
calculation errors that may result from the alteration of the machine's features over the
course of time.

AWC

Auto Width Calculation acronym

CALIBRATION

See SELF-CALIBRATION.

CENTRING

Procedure for positioning the wheel on the wheel balancer shaft to ensure that the shaft
axis corresponds to the wheel rotation axis.

BALANCING CYCLE

Sequence of operations to be performed by the user and the machine from the begin-
ning of the spin until the wheel is braked to a stop after calculating the unbalance values.

CONE

Conical element with a central hole which, when inserted on the wheel balancer shaft, is
used to centre the wheels having central holes with a diameter ranging between maxi-
mum and minimum values.

DYNAMIC BALANCING

Procedure for unbalance compensation by applying two weights, one on each of the two
wheel sides.

STATIC BALANCING

Procedure for correcting only the static element of the unbalance, by applying only one
weight, usually at the centre of the rim well. Accuracy increases as the width of the wheel
decreases.

FLANGE (of the wheel balancer)

Circular crown-shaped disk against which the disk of the wheel mounted on the wheel
balancer rests. Also used for keeping the wheel perfectly perpendicular to its rotation axis.

FLANGE (adapter - centring accessory)

Device for supporting and centring the wheel. Also used for keeping the wheel perfectly
perpendicular to its rotation axis.
Mounted on the shaft of the wheel balancer by means of the central bore.

FSP

Fast Selection Program acronym

RING NUT

Wheel blocking device on the wheel balancer, fitted with elements for coupling with the
threaded hub and side pins for tightening it.

SPIN

Procedure starting from the action that causes the wheel to rotate and the subsequent
rotation of the wheel.

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Summary of Contents for B 215 Evo

Page 1: ...UCHTMASCHINE EQUILIBRADORA B 215 Evo B 225 Evo Italiano Manuale d uso English Operator s manual Fran ais Utilisation et entretien Deutsch Betriebs und Wartungsanleitung Espa ol Uso y mantenimiento Tel...

Page 2: ...BALANCING PROGRAMMES ALU1P OR ALU2P 90 5 ENTERING DIMENSIONS IN THE MOTORCYCLE PROGRAMMES 93 6 WHEEL SPIN 93 7 UNBALANCE DISPLAY WITHOUT ROUNDING OFF 94 8 APPLYING BALANCING WEIGHTS 94 9 APPLYING BALA...

Page 3: ...ET UP ACOUSTIC SIGNAL 111 15 10 SET UP ADHESIVE WEIGHT APPLICATION POSITION H3 H6 H12 112 15 11 SET UP BRIGHTNESS DISPLAY SETTING 114 15 12 SET UP LED LIGHT IF PROVIDED 115 15 13 SET UP LASER INDICATO...

Page 4: ...machine in a folder near it where it is readily ac cessible for consultation by the operators The technical documentation supplied is considered an integral part of the machine in the event of sale a...

Page 5: ...t truck in the relative slots in the pallet Fig 1 1 Packaging dimensions Length Depth Height Weight Packaging weight mm mm mm kg kg 1150 990 1175 110 30 The machine must be stored in an environment me...

Page 6: ...ety Removetheoriginalpackagingmaterialsafterpositioningthemasindicatedonthepackaging and keep them intact so the machine can be safely shipped at a later date if necessary CAUTION Choose the place of...

Page 7: ...r foot If it does have the accessory triangular foot but is going to be used with wheels heavier than 50Kg In such a case the triangular foot will have to be removed in order to fix the front bracket...

Page 8: ...or body H fig 5a Tape the cable to the sensor support F fig 5b so that it is never tensioned Connect the sensor cable connector to the machine s rear panel G fig 5b IMPORTANT after installing the exte...

Page 9: ...up point so that voltage drops under full load do not exceed 4 10 when starting up of the rated voltage specified on the data plate The user must fit a plug that respects the current regulations onto...

Page 10: ...se serious injuries to the operator or other persons Do not operate the machine until you have read and understood all the danger warn ing notices in this manual In order to operate the machine correc...

Page 11: ...oltage industrial equipment and rotating machinery Any unauthorised modification to the machine releases the manufacturer of all liability in the event of damage or personal injury resulting from said...

Page 12: ...even different routines for alloy rims Motorcycle Motorcycle dynamic on both sides for motorcycle rims Motorcycle ALU dynamic on both sides of alloy motorcycle rims Static on a single side Shift plane...

Page 13: ...100 115V 0 5A at 200 230V Balancing speed 90 130 rpm Maximum unbalance value calculated 999 grams Average spin time with 5 x14 wheel 7 sec Shaft diameter 40 mm Ambient work temperature 5 to 40 C Elec...

Page 14: ...weight without accessories and without the external measuring sensor 70 kg Machine weight without accessories and with the external measuring sensor 78 kg Noise level in operation 70 dB A STANDARD ACC...

Page 15: ...rking never use equipment not manufactured by the manufacturer CAUTION Get to know your machine The best way to prevent accidents and obtain top perfor mance from the machine is to ensure that all ope...

Page 16: ...ounding off to 5 grams or 0 25 ounc es If off the rounding off is to 1 gram or 0 10 ounce Car environ ment Car environment active the balancing pro grammes are dedicated to wheels for cars and lightwe...

Page 17: ...tion function active Not available Not available DISPLAY PANEL CONTROL KEYPAD KEY DESCRIPTION 1 Wheel dimen sions Pressthiskeytomanuallyenterthewheeldimen sions in the case of an automatic measurement...

Page 18: ...e of weight to use on the outer side of the wheel 2 In the menu press this key to navigate 3 When entering dimensions manually press this key to increase the displayed value 6 Start Press this key to...

Page 19: ...nt the type of weight according to the rim and professional experi ence both for the inner side as well as for the outer side The following balancing programmes are available Vehicle type Balancing pr...

Page 20: ...t to apply manually at the 12 o clock position adhesive weight to apply manually at the 12 o clock position The machine allows the operator to change the application position of the adhesive weight fr...

Page 21: ...to the rest position the machine will set up for the manual WIDTH entry in this phase it is possible to perform an additional acquisition of the rim diameter and distance Measure the width of the rim...

Page 22: ...on two balancing planes the machine interprets the presence of a rim with balancing using a clip weight on the inner plane and an adhesive weight on the external one ALU 2P In this phase the machine...

Page 23: ...ata since they are influenced by the stored ones After setting geometric dimensions correctly and returning the sensors to the rest posi tion the unbalance values recalculated according to the new dim...

Page 24: ...nit of measurement in the machine s set up menu press the key to confirm the previous value and set the machine for diameter entry d read the rated rim diameter value on the tyre modify the displayed...

Page 25: ...he distance between the two planes is less than 37 mm 1 5 the A 5 message is displayed The various methods for inserting dimensions are described below based on the supplied devices WITH THE VERSION W...

Page 26: ...Fig 15 for ALU 2P In Alu 1P the centre of the notch in the holder is used as the reference for the centre line of the weight In Alu 2 P the rim edge is taken as a reference since the inner weight is...

Page 27: ...nominal wheel diameter Read the rated rim diameter value on the tyre Modify the value displayed on the right display by pressing the keys to get the previously measured nominal diameter Press to displ...

Page 28: ...le setting byke has been activated in the vehicle type set up Fit the appropriate extension on the inner measuring arm specifically extension A on machines with no weight holder or extension B on mach...

Page 29: ...is active CAUTION This key is deactivated if the gram by gram unbalance display has been set in the machine set up or if the ALU1P or ALU2P balancing programme is used 8 BALANCING WEIGHT APPLICATION...

Page 30: ...esive weight in the MOTORCYCLE ALU programmes always use 12 o clock as the reference regardless of the setting in SELECTION OF ADHESIVE WEIGHT APPLICATION POSITION IMPORTANT in ALU1 and ALU2 programme...

Page 31: ...AUTOMATIC SENSOR move the sensor until it reaches the indicated position During this phase the unbalance value of the side to bebalancedisshownononedisplay whereasthenumericalvalueupdatedaccording to...

Page 32: ...hts with laser device enabled if provided 1 Select the first side to be balanced 2 Turn the wheel until the central element of the corresponding position indicator lights up together with the laser li...

Page 33: ...Itmodifiestheformerselectedpositionsfortheapplicationofadhesivebalancingweights in order to allow perfect wheel balancing using commercially available adhesive weights in multiples of five grams Thea...

Page 34: ...se 6 o clock as the reference if the LAS configuration is active and 12 o clock if the H12 or CLP configuration is active The angle between P1 and Pe must be less than 120 5 Press the key to memorise...

Page 35: ...t is not possible to place adhesive weights next to them for this reason the Split Weight programme devices the counterweights into two parts To use this programme proceed as follows Turn the wheel un...

Page 36: ...g the last spin performed which must therefore refer to the wheel being serviced Press the key Use the keys to search for OPt Press the key to activate the optimisation procedure Programme activation...

Page 37: ...tyre changer move the double mark made in correspondence with the valve pressthe keytoconfirmandendtheunbalanceoptimisationprocedure Notes The unbalance optimisation procedure can be quit at any time...

Page 38: ...ngs remain the same for all working environments grams ounces sensitivity x1 x5 threshold etc Proceed as follows to recall this programme press the key use the keys to search for OPE 1 or OPE 2 if pre...

Page 39: ...off press the key to exit 15 GENERAL CONFIGURATIONS SET UP The machine can be configured according to your requirements The following configura tions are available Selecting vehicle type car motorcyc...

Page 40: ...is programme press the key use the keys to search for SEt UP press the key to confirm use the keys to search for CAr on or CAr oFF if previously set press the key to change the setting CAr on to activ...

Page 41: ...the paragraph En tering wheel dimensions Important the wheel must be fixed to the flange so as to avoid any movement of the two during the spin or braking phases Best results can be achieved if the ad...

Page 42: ...ions of the rim Self adhesive weights are gener ally used to balance alloy wheels and are applied differently than for standard balancing SeveralALUbalancingprogrammesareavailable speciallydesignedfor...

Page 43: ...layed in ounces Proceed as follows to modify this configuration press the key use the keys to search for SEt UP press the key to confirm use the keys to search for Gr 5 if the gram display mode is act...

Page 44: ...lows to deactivate the automatic position search programme press the key use the keys to search for SEt UP press the key to confirm use the keys to search for rPA on rPA oFF if previously set press th...

Page 45: ...exit 15 7 SET UP RIM DIAMETER DISPLAY UNIT OF MEASUREMENT The machine may be set to display the rim diameter unit of measurement in inches or millimetres Proceed as follows to modify this configuratio...

Page 46: ...ss the key to confirm use the keys to search for b in b MM if the display in millimetres is enabled press the key to change the setting b MM to activate the display in millimetres or b in to activate...

Page 47: ...toselectwheretheadhesiveweightshould be applied based on his needs To select this configuration proceed as described below press the key use the keys to search for SEt UP press the key to confirm use...

Page 48: ...or manually taking the centre of the gripper cavity as your reference for the midway point of the weight or using the 12 o clock position for ALU Statistics programmes Adhesive H 6 failure laser TABLE...

Page 49: ...GHTNESS DISPLAY SETTING The machine allows the operator to change the brightness of the display according to your needs To do this you must Press the button Use the buttons to search for SEt UP Press...

Page 50: ...P or ALU2 P balancing programme at the end of a spin cycle in the case of residual unbalances for 30 seconds in CP centred position for an ad ditional 30 seconds or LEd 2 in this configuration the lig...

Page 51: ...sent and the reference for selecting the two weights behind the spokes Hidden Weight is at 6 o clock H 6 16 UNBALANCE CALIBRATION WITH CALIBRATION WEIGHT This programme allows sensitivity calibration...

Page 52: ...on the display if the cali bration has been successful an acoustic consent signal goes off at the end of the spin otherwise the message E 2 is temporarily displayed NOTES Once the procedure is finish...

Page 53: ...ty calibration use a wheel of average dimensions typically 5 5 X14 or larger but NOT exceeding a weight of 40kg A 5 Incorrect dimension settings for an ALU programme Correct the set dimen sions A 7 Th...

Page 54: ...e error continues after calibrating the external sensor or the external sensor is not present or there is a distance diameter measuring sensor fault call the technical support centre E 6 Error conditi...

Page 55: ...omplete the programme without inversion HId dEn Thismessageindicatesthattheoperatorisinthe positioningtheweights behind the spokes Hidden Weight programme no no This message is displayed if the wheel...

Page 56: ...he ALU1P balancing programme A 2 This message indicates the External Plane for applying the adhesive weight in the ALU1P ALU2P balancing programme CHECK FOR CORRECT FUNCTIONING OF BALANCING ACCESSORIE...

Page 57: ...section The external mechanical sensor has not been calibrated Carry out the sensor calibration procedure See warning instructions at the end of the EXTERNAL MECHANICAL SENSOR CALIBRATION section The...

Page 58: ...the floor support is firm The wheel is not locked correctly Tighten the securing ring nut correctly The machine has not been calibrated correctly Carry out the sensitivity calibration procedure The en...

Page 59: ...to avoid accidental dropping and subsequent damage that would affect centring accuracy After use store cones and flanges in a place where they are suitably protected from dust and dirt If necessary u...

Page 60: ...d product Any disposal of the product performed in a different way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the...

Page 61: ...the wheels having central holes with a diameter ranging between maxi mum and minimum values DYNAMIC BALANCING Procedure for unbalance compensation by applying two weights one on each of the two wheel...

Page 62: ...he rim in a specific position measures the geometric data distance diameter Data can be measured auto matically if the sensor is equipped with suitable measurement transducers ELECTRICAL SYSTEM GENERA...

Page 63: ...128 B 215 B 225 Evo Operator s manual...

Page 64: ...B 215 B 225 Evo Operator s manual 129 UK Notes...

Page 65: ...130 B 215 B 225 Evo Operator s manual Notes...

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