HP ProOne 480 G3 Disassembly Instructions Manual Download Page 36

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Standard Operation Procedure

Tabulator

：

Issue Department

：

Xin-Xin Chen

NPSU-PPE

Auditor

：

Ethan Lai

Steps

：

Document No. : Pyxis400

DISASS’Y SOP Station :

Operation Name : Ver. :

Date :

Note: If finding anything uncommon, notice foreman or assistant at once.

Fixture list (Specification)

Qty.

Fixture list (Specification)

Qty.

Take out Panel

30(1/1)

2017/5/23

1.00

Glove Requirements: Half-finger gloves

1. Take out Panel from Front Bezel (Fig. 3).

2. Inspect whether Front Bezel has obvious

defect in the four side, back side and bottom
side (Fig. 1, 2).



No obvious defect in the surface of Front

Bezel, then put it into the material box.

Fig. 1

Fig. 2

Front side

Back side

Bottom side

Static air gun

图
一

LVDS
cable

LAB

EL-2

Fig. 3

Summary of Contents for ProOne 480 G3

Page 1: ...ncluded in product Printed Circuit Boards PCB or Printed Circuit Assemblies PCA With a surface greater than 10 sq cm 1 Batteries All types including standard alkaline and lithium coin or button style batteries 1 Mercury containing components For example mercury in lamps display backlights scanner lamps switches batteries 0 Liquid Crystal Displays LCD with a surface greater than 100 sq cm Includes ...

Page 2: ...rx Electric screwdriver Cross 0 Cross Plastic stick Description 4 Description 5 3 0 Product Disassembly Process 3 1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment 1 Follow steps described in Disassembly instruction file attached 2 If parts can be removed without using a tool remove it first 3 Use correct screwdriver and torqu...

Page 3: ...0 27 1 00 4 1 00 12 1 00 20 1 00 28 1 00 5 1 00 13 1 00 21 1 00 29 1 00 6 1 00 14 1 00 22 1 00 30 1 00 7 1 00 15 1 00 23 1 00 31 1 00 8 1 00 16 1 00 24 1 00 32 1 00 Station Ver ALL 1 2017 5 23 Date Content Date Porter Zan First version 2017 5 23 A Current station version list B Version Modify list Sub assembly name Pyxis400 DISASS Y SOP Document No Pyxis400 DISASS Y SOP Page Design Revision Writte...

Page 4: ...fication Qty Remove Stand pull open Rear Cover 1 Take out Stand and put into the material box Fig 1 Follow the steps as Fig 1 push the latch upward then pull up the hinge 2 Pull open Rear Cover Fig 2 3 Follow the steps as Fig 2 3 use the stick to pull open the region of gap for lever force to unfix Rear Cover Glove Requirements Half fingered gloves Fig 1 Fig 2 1 1 1 2017 5 23 1 00 Plastic stick 1 ...

Page 5: ...Specification Qty Fixture list Specification Qty Take out Rear Cover 1 Take out Rear Cover Fig 1 2 3 Follow the steps as Fig illustrated Have one hand to hold the system and the other hand to pull the edge of Rear Cover for release 2 Put Rear Cover into the material box Glove Requirements Half fingered gloves Fig 1 2 1 1 2017 5 23 1 00 Fig 3 Pull up the two sides of Rear Cover then take out Press ...

Page 6: ...or assistant at once Fixture list Specification Qty Fixture list Specification Qty 3 1 1 2017 5 23 1 00 Glove Requirements Full fingered gloves Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out M B shielding Fig 1 1 Unscrew Torx Pin Head 4 all joints to take out M B shielding Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes The screw holes are mar...

Page 7: ...r assistant at once Fixture list Specification Qty Fixture list Specification Qty 4 1 1 2017 5 23 1 00 Glove Requirements Full fingered gloves Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out Thermal Module Fig 1 1 Unscrew Torx Pin Head 5 all joints to take out Thermal Module Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Put Thermal Module i...

Page 8: ...t once Fixture list Specification Qty Fixture list Specification Qty Take out HDD and ODD 5 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out HDD Fig 1 Pull open the HDD bracket softly to the right and push upward HDD to disconnect then put it into the material box 2 Take out ODD Fig 2 Press the latch and push ODD to the left simultaneously to disconnect then put ODD into the mat...

Page 9: ... 5 23 1 00 Glove Requirements Half fingered gloves Electric Screwdriver S 3000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out I O board Fig 2 1 Unscrew Torx Pin Head 2 all joints to take out I O board and disconnect I O cable Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Put I O board and two screws into the material box 2 Be careful not to make the pin heads of the ...

Page 10: ...7 5 23 1 00 Ion fan 1 CPU DISASS Y fixture 1 Glove Requirements Half finger gloves 1 Take out DDR and put it into the material box Fig 1 Expand the springs on the both sides of the DDR socket 2 Take out CPU illustrated as Fig 2 then put it into the tray Don t touch the pin heads of CPU Open the bracket by pulling off the link and take out CPU Fig 1 DDR 2 Open the bracket by pulling off the link 1 ...

Page 11: ...st Specification Qty Fixture list Specification Qty Take out Vesa Mount 8 1 1 2017 5 23 1 00 1 Unscrew 5 all joints of Vesa Mount illustrated as Fig 1 Torsion 6 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Put the screws into the material box 2 Follow the angle of the red line to take out Vesa Mount Fig 2 Glove Requirements Half finger gloves Fig 2 Fig 1 图一 2 1 4 5 3 Electric Sc...

Page 12: ...common notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Disconnect cables 9 1 1 2017 5 23 1 00 1 Disconnect cables from the connectors of M B side including Sate Power cable ODD cable and HDD cable Fig 1 Pull out cables vertically from the top of connectors Glove Requirements Half finger gloves Fig 1 Plastic stick 1 HDD cable ODD cable Sate Power ...

Page 13: ...t Specification Qty Take out screws and cables 10 1 1 2017 5 23 1 00 1 Follow the locations of cables from top to bottom illustrated as Fig 1 to take out cables 2 Unscrew the screws Torx Pin Head 2 illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 Ta...

Page 14: ... Specification Qty Fixture list Specification Qty Take out Top Vent 11 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 4 3 5 1 Unscrew Torx Pin Head 5 all joints of Top Vent Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Follow the direction of the red arrow to take out Top Vent Fig 1...

Page 15: ...xture list Specification Qty Fixture list Specification Qty Take out FAN disconnect LVDS cable 12 1 1 2017 5 23 1 00 1 Unscrew 3 all joints of FAN Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Disconnect FAN cable and LVDS cable then take out FAN Fig 1 Pull out FAN cable from the hook carefully Glove Requirements Half finger gloves Fig 1 Hook Electric Screwdrive...

Page 16: ...fication Qty Fixture list Specification Qty Take out Wireless LAN 13 1 1 2017 5 23 1 00 1 Tear off the acetate tape Fig 1 2 First disconnect WLAN antennas then unscrew Cross 1 one screw to take out WLAN card Fig 2 3 Torsion 2 5 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 3000MS 1 Bits Type 0 Cross φ 5mm L 60mm 1 A...

Page 17: ...or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Backlight cable 14 1 1 2017 5 23 1 00 1 Pull out Backlight cable from the hooks then pull out it vertically from the top of connector on M B Fig 1 2 Be careful not to make the pin heads of the connector are crooked Tear off the acetate tape Fig 2 Glove Requirements Half finger gloves Fig 1 Fig 2 Hook Tear o...

Page 18: ...eman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Disconnect CCD cable touch cable 15 1 1 2017 5 23 1 00 1 Disconnect CCD cable and touch cable from the connectors of M B side then pull out them from the hooks Fig 1 Pull out the cables vertically from the top of connectors on M B Pull out the cables moderately to prevent damaging Glove Requirements Half finger...

Page 19: ...cification Qty Fixture list Specification Qty Take out SIDE BAND R unscrewing 16 1 1 2017 5 23 1 00 1 Unscrew 4 all joints illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Take out SIDE BAND R Fig 2 Follow the direction of the red arrow to take out SIDE BAND R carefully Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits ...

Page 20: ...ist Specification Qty Fixture list Specification Qty Take out SIDE BAND L unscrewing 17 1 1 2017 5 23 1 00 1 Unscrew 2 all joints illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Push out SIDE BAND L horizontally then put it into the material box Fig 2 Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 6...

Page 21: ...notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew the screws of cushions 18 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 4 all joints of BASE PAN Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 Fig 2 Screw S...

Page 22: ...n Qty Take out cushions unscrew BOTTOM BAND 19 1 1 2017 5 23 1 00 1 Take out Cushion R and Cushion L Fig 1 2 Take out vertically 2 Unscrew Torx Pin Head 2 all joints of BOTTOM BAND Fig 3 The length of the bits is 60 mm be careful not to scrape the plastic part Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver ...

Page 23: ... Qty Take out DC IN cable BOTTOM BAND 20 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 2 all joints of DC IN cable Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Pull out DC IN cable vertically from M B side Fig 2 Don t pull out the cable in the oblique direction 3 Take out BOTTOM BAND Fig 3 Put BOTTOM BAND into the material box Glove Requirements Half finger gloves...

Page 24: ...Take out Speaker 21 1 2 2017 5 23 1 00 1 Unscrew Torx Pin Head 4 all joints of Speaker Fig 2 3 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Take out Speaker Fig 2 3 Don t lose the four rubber rings of Speaker No obvious defect in the surface First pull out the cable from the hook and don t pull it using force Fig 1 Glove Requirements Half finger gloves Fig 2 Electric...

Page 25: ... Qty Fixture list Specification Qty Disconnect Speaker cable 21 2 2 2017 5 23 1 00 1 Pull out Speaker cable moderately from the hooks marked in red circles Fig 2 2 Disconnect Speaker cable from the connector of M B side Fig 1 First pull out the cable from the hooks and don t pull it using force Fig 1 Glove Requirements Half finger gloves Fig 2 Fig 1 Plastic stick 1 Pull out the extra cable from th...

Page 26: ...uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out M B 22 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 8 all joints to take out M B Fig 1 Torsion 3 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 3 5 6 4 7 8 1 2 ...

Page 27: ...tice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Antenna cables 23 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out Antenna cables moderately from the hooks from the left side to the right side Fig 1 Pull out the cables from the hooks and don t pull them using force To confirm whether the cable is broken fractured and so on...

Page 28: ...ng anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Antenna cables 23 2 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out the long side Antenna cable Fig 1 2 Pull out the short side Antenna cable Fig 1 Pull out the cables from the hooks and don t pull them using force Fig 1 Plastic stick 1 ...

Page 29: ...assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Camera 24 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out the cable from the hooks marked in white circles Fig 1 2 Unscrew Torx Pin Head 2 all joints of Camera Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15...

Page 30: ...00 Glove Requirements Half finger gloves 1 Take out CCD switch then pull out the camera cable from Camera Fig 1 2 To confirm whether CCD switch is OK then put it into the material box 2 Tear off the Mylar from the front to the back of Camera Fig 4 3 Separate CCD bracket and Camera Fig 3 4 Tear off the gaskets x 2 from CCD bracket Fig 2 Fig 1 Ion fan 1 CCD switch Position boss Position side Pull ou...

Page 31: ...once Fixture list Specification Qty Fixture list Specification Qty Take out Backlight cable 25 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out Backlight cable from the connector of Panel Fig 1 Pull out the cable from the red engraved line to the outside and don t pull it using force 2 Pull out Control B cable from the hooks of BASE PAN Fig 2 Fig 1 Fig 2 Backlight cable Control ...

Page 32: ... uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew Panel 26 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 6 all joints of Panel Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 3 4 5 6 Fig 2 ...

Page 33: ...n or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out BASE PAN 27 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out BASE PAN from Panel Fig 1 2 Obliquely take out BASE PAN 2 Inspect whether Panel has lack of parts deformation or other defects Fig 1 3 To confirm whether the LVDS cable is broken fractured and so on Fig 2 Fig 1 Fig 2 图一 LVDS ...

Page 34: ...ation Name Ver Date Note If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Inspect BASE PAN 28 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Confirm there is no RF material shortage for BASE PAN then put it into the material box No leak No leak No leak No leak ...

Page 35: ...t at once Fixture list Specification Qty Fixture list Specification Qty Take out LVDS cable 29 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear the handle then pull out LVDS cable horizontally from the connector of Panel Fig 1 Goldfinger side of LVDS cable is downward Follow the direction of red arrow to press the both side of connector then pull out the cable Fig 2 Fig 1 Fig 2 LVDS...

Page 36: ... list Specification Qty Fixture list Specification Qty Take out Panel 30 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out Panel from Front Bezel Fig 3 2 Inspect whether Front Bezel has obvious defect in the four side back side and bottom side Fig 1 2 No obvious defect in the surface of Front Bezel then put it into the material box Fig 1 Fig 2 Front side Back side Bottom side Sta...

Page 37: ...ification Qty Fixture list Specification Qty Take out the brackets of Panel 31 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew 2 all joints to take out Bracket R and Bracket L Fig 2 3 First unscrew the round hole then unscrew the oval hole Fig 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 6...

Page 38: ...If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Tear off Mylar 32 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear off the Mylar 3 of Bracket R Fig 1 This step is only for Panel of Samsung 2 Tear off the Mylar 3 of Bracket L Fig 2 This step is only for Panel of Samsung Fig 1 Fig 2 ...

Page 39: ...yxis400 DISASS Y SOP Station Operation Name Ver Date Note If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Put Panel 33 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Put Panel into the material box carefully Dust free cloth 1 ...

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