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Operating Instructions and Parts Manual

9

Symptom

Possible Cause(s)

Corrective Action

Troubleshooting Chart (continued)

Loss of suction after
satisfactory operation
(continued)

Pump overloads driver
(gas engine shuts off
before complete hose
fill)

Pump vibrates and/or
makes excessive noise

Pump runs but no fluid

4. Insufficient inlet pressure

or suction head

5. Clogged foot-valve,

strainer or pump

1. Total head lower than

pump rating. Unit deliver-
ing too much water

2. Specific gravity and vis-

cosity of liquid being
pumped different than
the pump rating

3. Speed too high

1. Mounting plate or foun-

dation not rigid 
enough

2. Foreign matter in pump

causing unbalance

3. Impeller bent

4. Cavitation present

1. Faulty suction piping (air

leak)

2. Pump located too far

from fluid source

3. Gate valve closed

4. Clogged strainer

5. Fouled foot-valve

6. Discharge height too

great

4. Increase inlet pressure by adding

more water to tank or increasing
back pressure by turning gate
valve on discharge line to partial-
ly closed position

5. Unclog, clean or replace as neces-

sary

1. Increase back pressure on pump

by turning gate valve on dis-
charge line to partially closed
position that will not overload
motor

2. Pump is designed for water, use

only for liquids which have simi-
lar characteristics.

3. Check and correct, lower speed

1. Reinforce

2. Disassemble pump and remove

3. Replace impeller

4. Check suction line for proper size

and check valve in suction line if
completely open, remove any
sharp bends before pump and
shorten suction line

1. Replace

2. Relocate

3. Open

4. Clean or replace

5. Clean or replace

6. Lower the height

020598 and 020599

Document2  9/3/03  5:48 PM  Page 9

Summary of Contents for 20598

Page 1: ...hten fittings bolts etc before put ting unit into service Operating Instructions Parts Manual 020598 and 020599 Self Priming Engine Driven Centrifugal Pumps Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could re...

Page 2: ... connections are secure 8 Periodically inspect pump and system components Perform routine main tenance as required See Maintenance section 9 Provide a means of pressure relief for pumps whose discharge line can be shut off or obstructed 10 Personal Safety a Wear safety glasses at all times when working with pumps b Wear a face shield and proper apparel when pumping hazardous chemicals c Keep work ...

Page 3: ...sically fatigued Be careful not to touch the exterior of the engine especially the muffler and the surrounding area The engine is hot enough to be painful or cause injury 15 Prevent accidental starting by always removing spark plug or by disconnecting and grounding spark plug wire before working on engine or the equipment driven by engine 16 Familiarize yourself with all con trols Learn how to sto...

Page 4: ...eet long 5 A suitable suction strainer should be attached to the suction line so that large pieces of foreign material are not drawn into the pump The maxi mum opening in the suction strainer should not be greater than 25 of the suction inlet size for solid han dling pumps and 50 of the suction inlet size for trash pumps Operation 1 Fill the engine crankcase with oil as specified in the engine man...

Page 5: ...he pump should be flushed after each use 2 Clean the suction line strainer at reg ular intervals 3 If the gas engine is equipped with a spark arrestor screen in the muffler it should be inspected for wear peri odically and replaced when neces sary NOTE For information pertaining to the engine and engine parts consult the Engine Manual or contact the near est authorized service representative or th...

Page 6: ...o avoid scratching lapped highly polished surface of seal seat handle it carefully 9 After seal seat is in place ensure that it is clean and has not been marred 10 Using a clean cloth wipe shaft and make certain that it is completely clean 11 Place adapter seal o ring onto seal head behind flange and press assembly into adapter as shown in Figure 2 Do not touch or wipe polished face of seal head 1...

Page 7: ...ved and reassembling pump as described Ensure that casing is snugly in place and check shaft to make sure it is turn ing freely If it turns freely check to ensure that adapter Ref No 3 and casing Ref No 15 are fitted tight together If they are not tighten fas teners Ref No 16 and recheck shaft for free turning Tighten carefully turn ing shaft while tightening If shaft seizes before fasteners Ref N...

Page 8: ...ion head exceeds that for which pump was designed 1 Fill pump casing Using a foot valve will extend pump life and facilitate immediate priming 2 Shorten suction lift and or dis charge head 3 Shorten suction line and or ver tical distance from liquid to pump install foot valve and prime 4 Disassemble pump and clean out impeller 5 Repair or replace suction line 6 Match foot valve to piping or instal...

Page 9: ... leak 2 Pump located too far from fluid source 3 Gate valve closed 4 Clogged strainer 5 Fouled foot valve 6 Discharge height too great 4 Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line to partial ly closed position 5 Unclog clean or replace as neces sary 1 Increase back pressure on pump by turning gate valve on dis charge lin...

Page 10: ...Engine will not start or run or when you pull rope to start it will not move Worn mechanical seal 1 Stone or foreign object lodged in impeller 2 No oil in crank case Replace 1 Disassemble pump and remove stone or foreign object 2 Fill oil to overflowing or check dipstick See engine manual 020598 and 020599 Document2 9 3 03 5 48 PM Page 10 ...

Page 11: ...5 020636 1 10 Impeller fastener 020637 020637 1 11 Volute fastener 020638 020638 1 13 Fill plug 020639 020639 1 15 Casing 020640 020640 1 17 Drain plug 020641 020641 1 19 Volute fastener 020642 020642 2 20 Volute 020643 020643 1 21 Impeller shim set 020644 020644 1 005 015 030 one each 31 Gasket 020645 020645 1 33 Seal kit EPDM standard 020646 020646 Standard hardware item available locally Includ...

Page 12: ...12 Operating Instructions and Parts Manual 020598 and 020599 Notes Document2 9 3 03 5 48 PM Page 12 ...

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