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United Kingdom

Hoval Ltd.

Northgate

Newark

Nottinghamshire NG24 1JN

Phone  +44 1636 67 27 11

Fax 

+44 1636 67 35 32

Export

Hoval Aktiengesellschaft

Austrasse 70

LI-9490 Vaduz

Principality of Liechtenstein

Phone  +423 399 24 00

Fax 

+423 399 24 11

Subject to modifi cations    |

EN

Operating Instructions

4 214 153/ 00 - 03/16

BioLyt (8-43)

Wood pellet boiler

Summary of Contents for BioLyt 13

Page 1: ...one 44 1636 67 27 11 Fax 44 1636 67 35 32 Export Hoval Aktiengesellschaft Austrasse 70 LI 9490 Vaduz Principality of Liechtenstein Phone 423 399 24 00 Fax 423 399 24 11 Subject to modifications EN Ope...

Page 2: ...7 3 Select heating circuit if there are several 26 5 7 4 Change the basic program heating circuit 26 5 7 5 Change active day program heating circuit 27 5 7 6 Change basic and day program hot water 28...

Page 3: ...pellet transfer system 76 6 Alarm messages 77 6 1 Display alarm message 77 6 2 Plant related malfunctions 78 6 3 Burner related alarm messages 79 7 Commissioning 80 7 1 Checks prior to operation 80 7...

Page 4: ...functioning of a boiler as well as the achievement of optimum efficiency and clean combus tion are only possible and guaranteed if the system is serviced and cleaned at least once every year Please p...

Page 5: ...completed by the heating engineer Order no manufacturing no Boiler Boiler output kW Hot water buffer storage tank size if present Calorifier Heating circuit pump Heating controller Mixing valve Number...

Page 6: ...pm If necessary thoroughly aerate the storage room or tank before en tering it If the storage is difficult to access or if it is accessible only from above such as underground tanks the per son enteri...

Page 7: ...based cleans ing agents paint adhesives etc in the proximity of the unit Under certain circumstances these substances can cause corrosion inside the boiler and the flue gas system The heating install...

Page 8: ...a warning for accident prevention Ensures that people do not come into contact with electrical voltage The danger sign with the black lighting symbol warns against the danger of electrical voltage In...

Page 9: ...t water calorifier Figure Components Function description 1 Pellet flow Burns the pellets safely and in an environmentally friendly manner Extracts the heat from the gases produced during combustion a...

Page 10: ...nto the boiler where it is re heated Heating pipes Transport the heat which is generated heating wa ter from the boiler to the radiators 6 Mixing valve Adjusts the heating flow temperature by mixing i...

Page 11: ...om a store This feeder unit with control system and suction turbine transports the pellets through a flexible tube from the storage room directly to the hopper The hopper is filled within minutes on a...

Page 12: ...ing level indicator signals empty First the suction turbine starts up Then the mole if fitted or the discharge screw starts operating after a delay of approx 15 secs Discharge is stopped as soon as th...

Page 13: ...imiter optional no 8 4 Stylus Stylus for operating the control module 5 Fault lamp Lights up if there is a heat generator fault 6 Reset button Used for resetting if the failure indication lamp lights...

Page 14: ...ve energy For your benefit and for the environment Using energy more efficiently by avoiding unnecessary losses With little effort you can optimise the operation of your heating system and save energy...

Page 15: ...eft of the control module This displays the operating status and can light up in the following three colours Colour Meaning Green Correct operation General information or warnings may be displayed on...

Page 16: ...n for setting the water temperature using Main menu Hot water 5 7 2 page 25 5 11 7 page 58 From now on hot water but no heating is required Set Heating circ to Standby basic program and Hot water to t...

Page 17: ...You can save a lot of energy by efficient adjustment of the heating operation The TopTronic E control module provides basic programs 5 8 page 31 that help you to control your system easily and specifi...

Page 18: ...ms In the two basic programs that can be selected you can plan your individual week sequences and assign day programs 5 10 page 43 to adapt the heating times to your presence and absence using switchi...

Page 19: ...level can be dis played The right third of the start screen contains general information Information about energy con sumption time date as well as do mestic hot water temperature In connection with t...

Page 20: ...Joint operation of all heating circuits temperature and programs identical 2 Room temperature Displaying the current room temperature in room con trol modules and systems with room air sensor in the s...

Page 21: ...or solar plant is currently active this is indicated by an orange colour 9 Information Detailed information about the system 5 7 7 page 30 10 Phase of the moon time and date Display of the current tim...

Page 22: ...he Living comfort start screen focuses on quickly switching over between day programs chapter 5 10 page 43 as well as absence chapter 5 10 3 page 45 The informa tion about heat generators is shown wit...

Page 23: ...PIN entry Service Menu item only for heating specialist Manual mode Selection heat generator heating circuit Detailed selection Cooling operation OFF heating operation Information Presentation Langua...

Page 24: ...or minus button several times to set the re quired room temperature 3 Accept the settings with OK The room temperature is only accepted in the active day pro gram up to the end of the current cycle D...

Page 25: ...he plus or minus button several times to set the required water temperature When a day program is active the hot water temperature is only accepted in the active switching cycle 3 Accept the settings...

Page 26: ...ation checkbox 5 7 8 page 30 allows all heating circuits to be controlled jointly The room temperature the day program and the basic program are thus changed at the same time in all circuits 3 The sel...

Page 27: ...eating circuit 1 Touch the displayed day program to select it example early late 2 Touch the active day program to select it The adaptation to the day program is only accepted in the ac tive week prog...

Page 28: ...7 6 Change basic and day program hot water 1 Touch the displayed hot water temperature to select it In connection with the TopTronic E online the weather fore cast is displayed on your start screen as...

Page 29: ...water day pro gram and confirm with OK 4 The selected basic or day program for water heating is displayed on the menu Press OK to return to the start screen 5 A change message is displayed Confirm thi...

Page 30: ...operation of all heating and domestic hot water circuits function For the same operating mode to be set for all heating and hot water circuits it is necessary for the Joint operation of all heating an...

Page 31: ...c program Possible occasion and functions Week 1 Day programs You go to work during the day from Monday to Friday and are at home on Saturday and Sunday Heating operation defined by individual day pro...

Page 32: ...efinite period of time in spring or in autumn It does not matter if the rooms are cold on your return You do not need warm water on your return Heating system OFF Frost protection active No hot water...

Page 33: ...ect the current date to select the required return date end Accept the settings with OK Start the system is switched OFF at 0 00 hours frost protec tion activated 7 A change message is displayed Confi...

Page 34: ...eek programs Week 1 and Week 2 are used as default settings and can be activated using the Week 1 and Week 2 basic programs as operating mode They can be edited individually 5 9 4 page 37 and re named...

Page 35: ...ing systems with several heating cir cuits please make a copy of the empty tables Week program 1 __________________________ Monday Tuesday Wednesday Thursday Friday Saturday Sunday Day program Day pro...

Page 36: ...t 5 Defined week cycle Day programs assigned to the week days The seven assigned day programs thus make up the week cycle or the week program 6 Rename Individual renaming of the selected week program...

Page 37: ...3 The overview for the heating circuit and the program selection appears Select the required heating circuit and then Week programs 4 Select the required week program example Week 2 Touch the Adapt b...

Page 38: ...firm with OK 7 The overview of the selected week program opens again Press OK to accept the adaptation 8 A change message is displayed Confirm this with OK 9 The adaptations are displayed in the sele...

Page 39: ...ram is active the settings are displayed on the start screen 5 9 5 Rename week program 1 Touch the Main menu button to select it 2 Touch the Programs button to select it 3 The overview for the heating...

Page 40: ...d Week 2 may be different if they have already been changed 5 A keypad appears on the screen that you can use for renaming the se lected week program Press OK to accept the entry 6 The new name is dis...

Page 41: ...Touch the Programs button to select it 3 The overview for the heating circuit and the program selection appears Select the required heating circuit and then Week programs 4 Select the required week pr...

Page 42: ...resetting the program 6 The pre programmed standard program is displayed in the selected week program Press OK or Back to return to the menu item 7 Touch Back to close the Programs menu item 8 Select...

Page 43: ...ting the names and the switching cycles of the day programs are predefined Two of these stand ard day programs all day and early late are already assigned to both week programs Week 1 and Week 2 If yo...

Page 44: ...f the stored switching cycles and temperature settings Please remember that only six day programs can be recorded in the tables For systems with several heating circuits please make a copy of the empt...

Page 45: ...om temperature until the end of the desired period of time duration The room temperature should not be lowered at the preset time day program Absent You leave home in the afternoon and will only come...

Page 46: ...gram and the set room temperature can be seen on the screen Accept the setting with OK 6 A change message is displayed Confirm this with OK Touch the Back button if you want to edit the settings again...

Page 47: ...t time of the selected cycle Changes can be made to the start time using plus and minus 3 Temperature active cycle Represents the room temperature defined in the cycle The temperature can be changed i...

Page 48: ...d then Day programs 4 Select the desired day program example longer day with the horizontal arrows Touch the Adapt button to make settings in the selected day program The names of the day programs may...

Page 49: ...ogram 2 on all days of the week to which the changed day program is assigned 7 The adaptations are displayed in the selected day program Press Back to return to the menu item 8 Touch Back to close the...

Page 50: ...ogram selection appears Select the required heating circuit and then Day programs 4 Select the desired day program example longer day with the horizontal arrows Touch the Rename button to select it Th...

Page 51: ...d in the selected day program Press Back to return to the menu item 7 Touch Back to close the Programs menu item 8 Select Back again to close the main menu 9 If the newly named day program is active a...

Page 52: ...the horizon tal arrows Touch the Reset button to reset the settings in the se lected day program to their default values The names of the day programs may be different if they have already been change...

Page 53: ...program is displayed in the selected day program Press Back to return to the menu item 7 Touch Back to close the Programs menu item 8 Select Back again to close the main menu 9 If the reset day progr...

Page 54: ...ow to switch to another hot water circuit in the heating system 2 Hot water temperature Represents the hot water temperature desired in the particular switching cycle The hot water temperature can be...

Page 55: ...e two week programs can be individually edited 5 12 6 page 66 renamed 5 12 6 page 66 and re set 5 12 6 page 66 Week program default settings hot water Week 1 hot water Monday Tuesday Wednesday Thursda...

Page 56: ...ms all day and early late are assigned to both week programs Week 1 and Week 2 If you adapt these two day pro grams to your individual requirements you need to con sider that both week programs are al...

Page 57: ...ria that can cause Legionnaire s dis ease The optimum conditions for these bacteria to exist are hot water that is kept between 25 and 50 C for long periods Legionella are killed off when the full con...

Page 58: ...ter day program to select it The hot water day program is independent from the heating circuit day program For example it can be set to early late while the heating operation is running with all day 3...

Page 59: ...ch the displayed hot water temperature to select it In connection with the TopTronic E online the weather fore cast is displayed on your start screen as an option You can also access the function for...

Page 60: ...to accept the set tings 5 Absent is shown in the menu Confirm the entries with OK 6 A confirmation message is displayed Confirm this with OK Touch the Back button if you want to edit the settings aga...

Page 61: ...12 7 page 67 5 Hot water Display and editing possibility of the selected hot water circuit Depend ing on the structure of the system it is also possible to select between one or more circuits in the h...

Page 62: ...enu item for making adaptations to system set tings 5 Manual mode The heat generators heating circuits and hot water circuits in the heating system can be operated manually at an adjustable temperatur...

Page 63: ...edited only functions if the TTE control is connected to the Internet there is at least 1 heating or 1 hot water circuit with solar 4 Position in the menu Name of the currently selected menu item 5 Ti...

Page 64: ...the arrows are greyed out 3 Eco Comfort slider If the slider is moved to Eco the heating control is influenced by the weather forecast to the greatest possible extent If the slider is moved to Comfort...

Page 65: ...Eco Comfort slider If the slider is moved to Eco the heat generator is influenced by the weather forecast to the greatest possible extent i e it reduces the amount of hot water in good weather and inc...

Page 66: ...there is only one heating or hot water circuit the arrows are greyed out 3 Week programs Editing the week programs in the selected heating or hot water circuit In the week program a day program can b...

Page 67: ...the basic program Use the down arrow to select a new program for editing 4 Day program Use the down arrow to change the day program 5 Switching cycles Graphical display of the currently selected day p...

Page 68: ...Selection of the desired heat generator heating circuit or hot water cir cuit If the system contains several circuits this is indicated by the white active horizontal arrows 3 Information Information...

Page 69: ...isplay of the recorded measuring parameter 3 Selection duration Use the down arrow to select the required duration 4 Analysis graphic Display of the measuring parameter of the selected heat generator...

Page 70: ...he heat generator is switched off after the time has elapsed 3 Power limitation Entry of the required power limitation Regulation of the required power limitation by plus and minus 4 System informatio...

Page 71: ...available for selection the arrows are greyed out and cannot be selected 3 Cooling Activation of cooling operation if possible in the system 4 OFF Switch off active manual operation The system switch...

Page 72: ...he display elements you want on the start screen Select the Adapt button to make adaptations to the start screen 4 Analysis Analysis settings recording 5 Position in the menu Name of the currently sel...

Page 73: ...of minutes can be changed with plus and minus To deactivate standby mode it is necessary for No standby to be selected in the Standby behaviour menu item no 4 4 Standby behaviour Screen with active st...

Page 74: ...utomatically switches to sleep mode i e the screen switches itself off and is reactivated when daylight returns 2 Authorisation Can only be adjusted by the specialist 3 Position in the menu Name of th...

Page 75: ...lly The elements of the start screen can be individually adapted at Start screen Main menu Presentation Start screen 5 12 12 page 72 no 5 5 13 3 Rename heating circuit You can give a name to your heat...

Page 76: ...The off periods for the pellet transfer system can be changed under Start screen Main menu Service H Gen Automatic unit FFA200 Filling Parameter 34 566 FA ID 6 to Parameter 34 569 FA ID 9 using Plus...

Page 77: ...ory information warning etc 3 A detailed alarm message appears The message contains detailed in formation about the malfunction Use Back to close the alarm message view 4 Select Back again to close th...

Page 78: ...the heating control Checking the water pressure Top up and vent heating system Are the radiator valves open Open the radiator valves The heating pump does not operate Unscrew locking screw Turn end of...

Page 79: ...utton The reset button is allowed to be pressed once at most If the failure indication lamp continues to be lit please contact Hoval Customer Service 1 Open the flap 1 Fig 02 on the right of the contr...

Page 80: ...when the ash box is full This means after a particular number of pellets has been burned a warning message appears on the display coloured warning triangle The warning message can be called up by touc...

Page 81: ...ning triangle The alarm message can be called up by touching the warning triangle see chapter 6 1 The annual maintenance must be performed by a heating specialist Depending on the boiler output major...

Page 82: ...pipe contact points B Lever rotation points C Eccentric disc D 7 Refit the flue gas collector cover so that it is sealed A C B D B A C Fig 09 8 2 3 Cleaning flue gas sensors 1 Remove the rear casing...

Page 83: ...apertures and remo ve using a vacuum cleaner 2 Using a hammer and or screwdriver carefully remove any deposits in the burner pan 2a Fig 14 3 Carefully vacuum the area around the ignition tube Puncture...

Page 84: ...y installed Carry out relay test and check all components for cor rect functioning Clean the boiler casing Fill out the maintenance log Note the operating hours and burner starts 8 3 Cleaning and chec...

Page 85: ...stallation in structions in the Water quality chapter paragraph Fil ling and replacement water If the heating system is filled with frost protection agent or treated water the heating specialist s ins...

Page 86: ...ns during the day At night on the other hand they can have an insulating effect Furthermore avoid drying damp laundry directly on the radiators The heat generated by the radiators cannot get into the...

Page 87: ...87 4 214 153 00 NOTES...

Page 88: ...www hoval ch Germany Hoval GmbH Humboldtstrasse 30 DE 85609 Aschheim Dornach Phone 49 89 92 20 97 0 Fax 49 89 92 20 97 77 www hoval de Austria Hoval Gesellschaft mbH Hovalstrasse 11 AT 4614 Marchtren...

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