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9.800-087.0, 8.941-124.0, 8.941-459.0   •  Rev. 10/09

11

 

PRESSURE 

W

ASHER  

Tr

oub

leshooting  Guide

PRObLEM

POSSIbLE CAUSE 

SOLUTION

PRESENCE Of  
WATER
IN PUMP OIL 
(2400 PSI MODELS 
ONLY

)

Water sprayed at machine

Change oil. Direct spray away from ma-
chine.

High humidity in air

Check and change oil twice as often.

Piston packing worn. Oil seal worn Check and replace if necessary.

ENgINE STRAINS
UNDER LOAD

Engine governor misadjusted

Readjust governor on engine. Take to local 
engine representative for adjustment.

Incorrect spray nozzle

Install proper nozzle size (See serial plate 
for proper size).

Obstruction in spray nozzle

Remove obstruction.

Misadjusted unloader valve

Contact local dealer or technical support.

Engine low or out of oil

Check oil level.

Pump low or out of oil

Check oil level.

Obstruction in hose, fitting

Clean or replace hose, fitting.

Gasoline engine altitude

The gasoline engine is preset for opera-
tion at altitudes below 1000 feet above sea 
level. If operated at higher altitudes, it may 
be necessary to install a high altitude main 
jet carburetor. Contact your local authorized 
engine sales and service center for details.

OIL SqUIRTS OUT Of 
OIL CAP ON PUMP

Pump overfilled with oil

Maintain oil level at red dot on sight glass at 
rear of pump or at top of notch on dipstick 
(where applicable).

ENgINE OPERATES
fOR 15 MINUTES 
THEN STOPS

Not enough gas or engine oil

Fill tank with gas. Check oil level.

Vapor lock developed by heat of 
day

Keep gas tank full to avoid vapor lock.

Obstruction in fuel filter

Clean or replace fuel filter.

WATER DRIPPINg
fROM UNDER PUMP

Piston packing worn

Check and replace if necessary.

O-ring plunger retainer worn

Check and replace if necessary.

Cracked piston

Check and replace if necessary.

OIL DRIPPINg

Oil seal worn

Check and replace if necessary.

ExCESSIvE  
vIbRATION IN  
DELIvERy LINE

Irregular functioning of the valves

Check and replace if necessary.

WATER LEAkINg 
fROM PUMP
PROTECTOR

Spray gun closed with machine 
running 5 minutes or longer.

Open spray gun or turn off machine.

Excessive water supply pressure

Place a pressure regulator at end of 50' gar-
den hose.

TROUbLESHOOTINg

Summary of Contents for HC-232336

Page 1: ...OPERATOR S MANUAL For the dealer nearest you consult our web page at www hotsy com HC 232439 HC 232336 HC 8 941 459 0 ...

Page 2: ...You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 087 0 8 941 124 0 8 941 459 0 Rev 10 09 Important Safety Information 4 5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8 9 Applying Detergent and General Operating Techniques 10 Shut Down and Clean Up 11 Storage 11 Troubleshooting 12 13 Preventative Maintenance ...

Page 3: ... local codes Contact your electrician plumber utility company or the selling distributor for specific details WARNINg risk of asphyxiation use this product only in a well ventilated area WARNING Risk of asphyxiation Use this product only in a well ventilated area 5 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss ...

Page 4: ...High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when oper ating Do not direct discharge stream at people or severe in jury or death will result 13 Never make adjustments on machine while in op eration 14 Be certain all quick coupler fittings are secured before using pressure washer WARNINg Protect from freezing WARNING Pro...

Page 5: ...es water will leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump damage Detergent Injector Allows you to siphon and mix detergents High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Nozzle Quick Coupler Pump Develops high pressure Starter Grip Used for starting the engine manu ally Detergent Hose...

Page 6: ...nect garden hose to the cold water source Cold Water Source Garden Hose STEP 7 Pull the spring loaded collar of the wand coupler back to insert your choice of pressure nozzle Release the coupler collar and push the nozzle until the collar clicks Pull the nozzle to make sure it is seated properly Pressure Nozzle Wand Coupler Coupler Collar STEP 4 Connect the high pres sure hose to the pump discharg...

Page 7: ...e 30 wt non detergent oil STEP 4 Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 6 Rotate the fuel shut off valve to the On posi tion fully counterclockwise on Briggs engines Slide the fuel valve lever to the ON position Honda engines When the engine is not in use leave the fuel valve in the OFF position STEP 5 Trigger the spray gun to eliminate t...

Page 8: ...at step Return starter gently After the engine warms up enough to run smoothly move choke to run position and throttle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand WARNING Never replace nozzles without engaging the safety latch on the spray gun trigger Safety Latch The two color coded quick connect nozzles are easily accessible when placed in t...

Page 9: ... tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubbor...

Page 10: ...to your pressure washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip sl...

Page 11: ... or discharge valves in pump Clean inlet and discharge valves Worn inlet or discharge valves Replace with valve kit Slow engine RPM Set engine speed per specifications approxi mately 2800 RPM 3400 RPM FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and clean out if necessary Pump sucking air Check water supply and suction line for air seepage at joints Worn ...

Page 12: ...erated at higher altitudes it may be necessary to install a high altitude main jet carburetor Contact your local authorized engine sales and service center for details oil squirts out of oil cap on pump Pump overfilled with oil Maintain oil level at red dot on sight glass at rear of pump or at top of notch on dipstick where applicable engine operates for 15 minutes then stops Not enough gas or eng...

Page 13: ...form maintenance more often under severe conditions OIL CHANGE RECORD Check pump oil 2400 PSI Models Only and engine oil level before first use of your new pressure washer maintenance schedule Engine Oil Inspect Every 8 hours or daily Change Every 50 hours or monthly Air Cleaner Filter Inspect Every 8 hours or daily Change Every 50 hours or monthly Fuel Tank Filter Every 100 hours or yearly Spark ...

Page 14: ...and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must...

Page 15: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com ...

Page 16: ...Form 8 941 459 0 Revised 10 09 Printed in U S A or Mexico ...

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