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8.914-357.0  •  HOTSY 560SS  •   Rev. 03/11

PRESSURE 

W

ASHER    

T

roub

leshooting  Guide

12

TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSES

CORRECTIVE ACTION

PUMP MOTOR WILL 
NOT RUN.

GFCI tripped.

Reset and test GFCI with every use. Follow 
instructions on GFCI device.

No voltage to machine.

Test power supply and correct.

Pump motor reset switch (thermal 
overload protector) tripped.

Push reset switch on control box, refer to

 

Component Identifi cation

. If tripped, check 

for proper voltage or clogged pressure 
nozzle.

Excessive pressure due to clogged 
pressure nozzle.

Clean pressure nozzle.

PRESSURE WASHER 
RUNS BUT 
WON’T SPRAY.

Trigger of trigger gun released.

Squeeze trigger.

Water supply not turned on.

Open water supply valve.

Clogged pressure nozzle.

Clean pressure nozzle opening.

LOW SPRAY 
PRESSURE AT 
PRESSURE NOZZLE.

Inlet water screen clogged.

Check screen and clean if necessary.

Inadequate water supply.

Fully open faucet. Check for kinked or dam-
aged hose. Use 5/8 inch mini-mum hose. 
Check for debris clogging inlet screen.

Partially clogged or damaged 
pressure nozzle.

Clean or replace.

Air being drawn through detergent 
inlet line.

Refi ll detergent container. Ensure that pick-
up screen is fully immersed.

POOR OR NO 
DETERGENT FLOW.

Inadequate detergent supply.

Refi ll detergent container. Ensure that pick-
up screen is fully immersed. 

Detergent screen or hose clogged.

Clean. Always start with a clean detergent 
container.

Clogged detergent injector check 
valve.

Clean check valve at detergent injector inlet.

Detergent injector not set correctly.

Refer to 

To Clean

 for settings.

UNEVEN SPRAY
PATTERN.

Partially clogged or damaged 
pressure nozzle.

Clean or replace.

PRESSURE WASHER 
WILL NOT PRODUCE 
HOT WATER.

Burner switch in OFF position.

Place switch in ON position.

Inadequate fuel supply.

Refi ll fuel tank. Use only recom-mended 
fuels. Refer to 

Before Starting

 under 

Op-

eration

.

Pump switch turned off.

Pump motor must be running before burner 
will light.

Inadequate water supply.

Fully open faucet. Check for kinked or dam-
aged hose. Use 5/8 inch mini-mum hose. 
Check for debris clogging inlet screen.

Summary of Contents for 560SS

Page 1: ...e Weight 310 Lbs Shipping Weight 370 Lbs Exhaust Stack Size 8 Machine Dimensions Length 42 Width 30 Height 49 Output specifications are based on engine power curves at 100 meters above sea level and 25o C ambient temperature in accordance with SAE J1349 c LISTED MODEL 560SS Read instructions carefully before attempting to assemble install operate or service this pressure washer Failure to comply w...

Page 2: ...nd serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference Important Safety Information 3 5 Component Identification 6 Assembly Installation Instructions 7 8 Operation Instructions 9 10 General Cleaning Techniques 10 Storage Maintenance 10 11 Troubleshooting 12 13 Warranty ...

Page 3: ...fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equipment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do ...

Page 4: ...should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times IMPORTANT SAFETY INFORMATION WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at hig...

Page 5: ... PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs Follow the maintenance instructions specified in the manual ...

Page 6: ...High Pressure Hose Connect one end to water pump high pressure discharge nipple and the other end to spray gun Unloader Valve Safety device which when the spray gun closes prevents over pressurization ReliefValve Safety device wich when working pressue rises due to an abnormal condition relieves system pressure preventing equipment damage Note If trigger on spray gun is released for more than 2 mi...

Page 7: ...ay be required by local code The pressure washer should be run on a level surface and in a protected area where it is not readily influenced by outside forces such as strong winds freezing tem peratures rain etc The pressure washer should be located to assure easy access for filling of fluids adjust ments and maintenance Normal precautions should be taken by the operator to prevent moisture from r...

Page 8: ... from burner exhaust vent Note air band position Next slowly open the air shutter until white smoke just starts to appear Turn air shutter halfway back to the black smoke position previously noted Tighten locking screws If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band...

Page 9: ... 60o angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier Figure 4 Nozzle Installation Manual Trigger Lock Adjustable Pressure Nozzle Wand Manual Trigger Lock OPERATION INSTRUCTIONS Before Starting WARNING Check hoses trigger guns fittings and fuel connections daily for signs of wear cracks and looseness and replace as required...

Page 10: ...ing surface Use overlapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results If painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surfa...

Page 11: ...O NOT pump acids DO NOT allow pump to run dry Winterize if storing in freezing temperatures refer to Storage for details Use a water softener on the water system if known to be high in mineral content Use only high quality detergents and follow manu facturer s mix recommendations Flush the system with clear water immediately after using detergent solutions Clean filter screen on detergent inlet li...

Page 12: ... Use 5 8 inch mini mum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed POOR OR NO DETERGENT FLOW Inadequate detergent supply Refill detergent container Ensure that pick up screen is fully immersed Detergent screen or hose clo...

Page 13: ...switch Replace pressure switch Fuel valve closed Check that fuel valve on fuel tank is open Burner motor reset button thermal overload protector tripped Push reset button on burner motor If tripped check for proper voltage Clogged fuel filter Replace fuel filter Thermostat set too low Adjust thermostat to desired temperature BURNER SMOKES Air bands need to be adjusted Readjust air band per the Oil...

Page 14: ...aning and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed yo...

Page 15: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com ...

Page 16: ...Form 8 914 357 0 Revised 03 11 Printed in U S A by Hotsy ...

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