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8.914-357.0  •  HOTSY 560SS  •  Rev. 03/11

11

 

 PRESSURE 

W

ASHER  

 

OPERA

T

OR’S MANU

AL  

STORAGE & MAINTENANCE

Storage

DANGER: DO NOT store fl ammable liquids (gasoline, 
diesel fuel, solvents, etc.) near pressure washer, or in 
non-ventilated areas.

Protect from freezing by storing in a heated area, or by 
fl ushing the system with antifreeze (use an automotive 
engine antifreeze or windshield washer solvent to 
antifreeze). To fl ush the system with antifreeze, attach 
a short length of hose to the garden hose connector 
located on the pump. Place the other end of the hose into 
a container of antifreeze. Start machine and allow to run 
until antifreeze fl ows from the end of the wand. Squeeze 
and release the trigger of the trigger gun several times 
to antifreeze the unloader system. Also draw antifreeze 
through the detergent inlet line to antifreeze the detergent 
system. For added protection after antifreezing, disconnect 
the pressure hose from machine and remove the coil drain 
plug (refer to 

Exploded View

 for location). After coil has 

drained, replace pressure hose and coil drain plug. If the 
pressure washer is not to be used for an extended length 
of time, it is recommended that the system be fl ushed with 
antifreeze for rust protection.

Maintenance

WARNING: Unauthorized machine modifi cation  or 
use of non-approved replacement parts may cause 
personal injury and/or property damage and will void 
the manufacturer warranty.

Pump

Lubrication: 

To lubricate pump, use 30W non-detergent 

oil for pump crankcase. Crankcase must be fi lled to the 
full mark on the dipstick or to center of sight glass window 
found on the side of the pump, refer to 

Figure 6.

 During 

the break-in-period, make sure the oil is changed after the 
fi rst 25 hours of operation. After that, replace oil every 3 
months or 300 hours, whichever comes fi rst.

Proper Pump Care

 

DO NOT

 pump acids.

 

DO NOT

 allow pump to run dry.

  Winterize if storing in freezing temperatures, refer 

to 

Storage

 for details.

  Use a water softener on the water system if known 

to be high in mineral content.

  Use only high quality detergents and follow manu-

facturer’s mix recommendations.

  Flush the system with clear water immediately 

after using detergent solutions.

  Clean filter screen on detergent inlet line 

periodically.

  Flush the pressure washer system with antifreeze 

if storing for an extended period of time, refer to 

Storage & Maintenance

 for details.

Pump Motor

On a yearly basis, oil pump motor per instructions on 
motor nameplate.

Relief Valve

If pressure from pump or thermal expansion should 
exceed safe limits, the relief valvek will opent, allowing 
high pressure to be discharged through hose to ground. 

Caution: Inspect relief valve annually for any 
obstruction.

Unloader Valve/ Relief Valve

WARNING: The unloader valve and relief valve on this 
pressure washer have been factory set and sealed 
and are a fi eld nonadjustable part. Tampering with 
the factory setting may cause personal injury and/
or property damage, and will void the manufacturer 
warranty. For replacement parts refer to Pump 
Assembly.

Burner Fuel Filter

Drain any water which has accumulated in fuel fi lter and 
clean or replace element as needed. For replacement 
parts, refer to 

Burner Assembly.

Heating Coil

Coil Descaling:

 In hard water areas, scale buildup within 

the heating coil will occur. Scale deposits will decrease 
the water temperature rise and may eventually clog the 
heating coil. Contact your local service center when 
descaling is needed.

Coil Desooting:

 Poor grades of fuel oil or inadequate 

combustion air will cause heavy soot buildup on the 
outside surface of the heating coil. These deposits will 
insulate the coil. This will restrict the air fl ow through the 
coil, further aggravating the soot buildup. Contact your 
local service center when desooting is needed.

  Figure 6 - Pump Lubrication

Oil Fill/Dipstick

Sight Glass

Oil Drain

Summary of Contents for 560SS

Page 1: ...e Weight 310 Lbs Shipping Weight 370 Lbs Exhaust Stack Size 8 Machine Dimensions Length 42 Width 30 Height 49 Output specifications are based on engine power curves at 100 meters above sea level and 25o C ambient temperature in accordance with SAE J1349 c LISTED MODEL 560SS Read instructions carefully before attempting to assemble install operate or service this pressure washer Failure to comply w...

Page 2: ...nd serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference Important Safety Information 3 5 Component Identification 6 Assembly Installation Instructions 7 8 Operation Instructions 9 10 General Cleaning Techniques 10 Storage Maintenance 10 11 Troubleshooting 12 13 Warranty ...

Page 3: ...fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equipment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do ...

Page 4: ...should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times IMPORTANT SAFETY INFORMATION WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at hig...

Page 5: ... PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs Follow the maintenance instructions specified in the manual ...

Page 6: ...High Pressure Hose Connect one end to water pump high pressure discharge nipple and the other end to spray gun Unloader Valve Safety device which when the spray gun closes prevents over pressurization ReliefValve Safety device wich when working pressue rises due to an abnormal condition relieves system pressure preventing equipment damage Note If trigger on spray gun is released for more than 2 mi...

Page 7: ...ay be required by local code The pressure washer should be run on a level surface and in a protected area where it is not readily influenced by outside forces such as strong winds freezing tem peratures rain etc The pressure washer should be located to assure easy access for filling of fluids adjust ments and maintenance Normal precautions should be taken by the operator to prevent moisture from r...

Page 8: ... from burner exhaust vent Note air band position Next slowly open the air shutter until white smoke just starts to appear Turn air shutter halfway back to the black smoke position previously noted Tighten locking screws If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band...

Page 9: ... 60o angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier Figure 4 Nozzle Installation Manual Trigger Lock Adjustable Pressure Nozzle Wand Manual Trigger Lock OPERATION INSTRUCTIONS Before Starting WARNING Check hoses trigger guns fittings and fuel connections daily for signs of wear cracks and looseness and replace as required...

Page 10: ...ing surface Use overlapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results If painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surfa...

Page 11: ...O NOT pump acids DO NOT allow pump to run dry Winterize if storing in freezing temperatures refer to Storage for details Use a water softener on the water system if known to be high in mineral content Use only high quality detergents and follow manu facturer s mix recommendations Flush the system with clear water immediately after using detergent solutions Clean filter screen on detergent inlet li...

Page 12: ... Use 5 8 inch mini mum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed POOR OR NO DETERGENT FLOW Inadequate detergent supply Refill detergent container Ensure that pick up screen is fully immersed Detergent screen or hose clo...

Page 13: ...switch Replace pressure switch Fuel valve closed Check that fuel valve on fuel tank is open Burner motor reset button thermal overload protector tripped Push reset button on burner motor If tripped check for proper voltage Clogged fuel filter Replace fuel filter Thermostat set too low Adjust thermostat to desired temperature BURNER SMOKES Air bands need to be adjusted Readjust air band per the Oil...

Page 14: ...aning and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed yo...

Page 15: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com ...

Page 16: ...Form 8 914 357 0 Revised 03 11 Printed in U S A by Hotsy ...

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