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Page 16

Hotsy 1065A/1065SS

ON

OFF

BURNER

TEM

PERATURE  

Ref. No.

Part No. Description

Qty.

1

875465

Burner Switch

1

2

645932

Decal Control Box

1

3

835150

Thermostat Dial

1

4

915390

Thermostat Mounting Plate

1

5

615413

Control Box Front

1

6

630649

Channel

2

7

615414

Control Box Back

1

8

860140

Isolation Relay

1

9

Screw 4 mm x 6 mm

2

10

645990

Bridge Rectifier

1

11

676638

Fuse 30A

1

12

707146

Fuse Holder

1

Ref. No.

Part No. Description

Qty.

13

955940

Thermostat

1

14

Locknut 1/4" - 20

4

15

Bolt 1/4" - 20 x 3/4"

4

16

826184

Strain Relief

4

17

875651

Pressure Switch

1

18

847750

Wire Cover

 Standard hardware item available locally.

 Order amount needed in feet.

Replacement Parts

753134

O-Ring Kit

1

875653

Switch

1

Figure 14 - Control Box Assembly

17

18

16

15

14

13

11,12

10

9

8

7

6

5

4

3

2

1

Summary of Contents for 1065A

Page 1: ...t in personal injury and or property damage MODEL 1065A 1065SS SPECIFICATIONS Pump Volume At Pump Head 3 5 GPM 210 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 314 000 BTU Hr Burner Fuel Pressure 125 PSI Machine Power 11 0 HP Gasoline Engine Manual Start Machine Weight 450 Lbs Shipping Weight 480 Lbs Burner Exhaust Vent 8 Machine Dimensions Length 47 Width 31 Height 49 Output...

Page 2: ...us to your health Do not operate machine in areas where flammable vapors gasoline solvents etc may be present as this machine may ignite the vapors Do not store flammable liquids gasoline diesel fuel solvents etc near pressure washer or in non ventilated areas Use extreme caution when moving pressure washer over rough or uneven surfaces For permanent installation consult local building codes for i...

Page 3: ... N G T E M P E R A T U R E S C O S U L T M A N U A L Figure 1 Machine Component Layout BURNER SWITCH THERMOSTAT CONTROL BOX DETERGENT INJECTOR GARDEN HOSE CONNECTOR DETERGENT INLET LINE RELIEF VALVE OIL BURNER BATTERY BOX PUMP FUEL TANK ENGINE BURNER EXHAUST VENT PRESSURE NOZZLE WAND TRIGGER GUN PRESSURE HOSE COIL DRAIN PLUG ...

Page 4: ...wn in Figure 2 Figure 2 Pressure Hose Installation RELIEF VALVE PRESSURE HOSE Figure 3 Pressure Hose Installation TRIGGER GUN QUICK DISCONNECT QUICK DISCONNECT WAND QUICK DISCONNECT PLUG PRESSURE HOSE 3 Assemble wand components as shown in Figure 3 NOTE The pressure nozzle is not to be installed at this time 4 Make sure all plumbing connections are tight Battery WARNING Wear eye hand and skin prot...

Page 5: ...ors or in an enclosed area as exhaust fumes may be hazardous to your health DANGER DO NOT operate machine in areas where flammable vapors gasoline solvents etc may be present as this machine may ignite the vapors CAUTION All venting must be in accordance with applicable federal and state laws and local ordi nances Consult local heating contractors If the pressure washer is to be used in an enclose...

Page 6: ...ections daily for signs of wear cracks and looseness and replace as required 2 Connect water supply hose to the garden hose con nector located on pump The water faucet and supply hose must be capable of providing a minimum of 3 5 gallons per minute GPM 3 Fill oil burner fuel tank Use kerosene 1 grade home heating oil 1 or 2 diesel fuel DO NOT USE GASO LINE CRANKCASE OIL DRAININGS OR WASTE OIL WARN...

Page 7: ...from system 8 If HOT water is desired adjust the thermostat to the proper temperature and turn burner switch ON The burner will light immediately with a small puff of smoke You may need to initially adjust your burner for peak performance See Oil Burner section under Installa tion If smoke continues contact Customer Service at 1 303 792 5200 When the trigger of the trigger gun is released or when ...

Page 8: ...nector located on the pump Turn on water supply 2 Place the detergent inlet line into a container of antifreeze 3 Hold wand firmly release trigger of trigger gun 4 Start engine Place throttle lever in Full Throttle position 5 Squeeze trigger of trigger gun and allow water to flow from the end of the wand Watch for antifreeze to be drawn through the detergent inlet line Allow the antifreeze to be d...

Page 9: ...itional lubrication Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justable part Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty For replacement parts refer to Figure 18 Unloader Valve WARNING The unloader valve on this pressure washer has been factory set...

Page 10: ...zzle Clean pressure nozzle opening Low spray pressure at pressure nozzle Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 inch minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed Detergen...

Page 11: ...ning too slow Move throttle lever to full throttle position Battery charge is low Charge battery or replace if necessary Poor or no detergent flow Inadequate detergent supply Refill detergent container Ensure that pick up screen is fully immersed Open detergent valve Detergent screen or hose clogged Clean Always start with a clean deter gent container Detergent injector valve not set correctly Ref...

Page 12: ...poration 21 Inverness Way East Englewood CO 80112 303 792 5200 When ordering from your dealer please provide the following Model Number 1065A 1065SS Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ ...

Page 13: ... Box 1 18 890904 Battery Terminal 2 19 834154 Decal Winterize 1 20 Fig 13 Burner Assembly 1 21 799362 Crownlock Nut 5 16 18 3 22 Fig 17 Coil Inlet Assembly 1 23 834415 Decal Warnings 1 24 Fig 15 Pump Assembly 1 25 Bolt 3 8 16 x 1 4 26 Lock Washer 3 8 4 27 Fig 14 Control Box Assembly 1 28 Fig 18 Coil Outlet Assembly 1 29 375445 Chassis 1 Order amount needed in feet Standard hardware item available ...

Page 14: ...ush Nut 4 26 Flat Washer 5 8 8 27 815329 Snap Bushing 3 28 661282 Engine 1 29 890783 Tag Gasoline Engine 1 NS Flange Nut 5 16 18 Coil Tank 4 NS Fender Washer 5 16 Coil Tank 4 NS Not Shown Standard hardware item available locally 1 2 3 4 5 6 19 20 21 22 23 24 25 26 Ref No Part No Description Qty 1 232025 Decal Battery 1 2 444462 Decal Caution Gasoline 1 3 646115 Decal Hot Surface 1 4 646026 Decal C...

Page 15: ...1 4 x 1 4 Hose 1 14 901230 Solenoid Metering Bolt 1 15 615851 Burner 1 16 753167 Brush Kit 2 Ref No Part No Description Qty NS 825924 Coupling 1 NS 676865 Blower Fan 1 NS 875312 Relay 1 NS 895312 Timer 1 NS 890916 Terminal Block 1 NS 877667 Tune Up Repair Kit 1 NS 826167 Strain Relief 1 NS 703127 Strain Relief Nut 1 NS Screw 6 32 x 1 1 NS Locknut 6 32 1 NS Not Shown Standard hardware item availabl...

Page 16: ...0 Isolation Relay 1 9 Screw 4 mm x 6 mm 2 10 645990 Bridge Rectifier 1 11 676638 Fuse 30A 1 12 707146 Fuse Holder 1 Ref No Part No Description Qty 13 955940 Thermostat 1 14 Locknut 1 4 20 4 15 Bolt 1 4 20 x 3 4 4 16 826184 Strain Relief 4 17 875651 Pressure Switch 1 18 847750 Wire Cover Standard hardware item available locally Order amount needed in feet Replacement Parts 753134 O Ring Kit 1 87565...

Page 17: ...tor Spring 1 7 801126 Garden Hose Connector 1 8 856035 Garden Hose Connector Gasket 1 9 823989 Hose Clamp 1 10 961534 Tubing 1 4 Ref No Part No Description Qty 11 935159 Filter Screen 1 12 921422 Thermal Relief Valve 1 13 644751 Elbow 3 8 1 14 921425 Unloader Valve 1 15 890769 Tag Unloader 1 16 707189 Hose 3 8 x 28 1 Order amount needed in feet Replacement Parts 753073 Unloader Repair Kit 1 Figure...

Page 18: ...065A 1065SS Ref No Part No Description Qty Pump 1 753084 Valve Plug Kit 6 2 753083 Check Valve Kit 6 Ref No Part No Description Qty Pump 3 753079 Oil Seal Kit 3 4 753085 Plunger Seal Kit 3 Figure 16 Pump Exploded View ...

Page 19: ...Page 19 Hotsy 1065A 1065SS Ref No Part No Description Qty 3 715755 Coil Drain Plug 1 Figure 17 Coil Inlet Assembly Ref No Part No Description Qty 1 698247 Hex Nipple 1 2 x 2 1 2 754717 Tee 1 2 1 1 2 3 ...

Page 20: ... 3 799501 Elbow 1 4 x 3 8 Hose 1 4 780565 Copper Washer 2 5 915630 Plug 3 8 2 Ref No Part No Description Qty 6 783845 Relief Valve Manifold 1 7 Screw 4mm x 6 mm 1 8 644802 Street Elbow 3 8 1 9 630720 Relief Valve Cartridge 1 Standard hardware item available locally Figure 18 Coil Outlet Assembly 9 8 4 5 7 6 4 5 1 2 3 ...

Page 21: ...nk 1 3 817312 Fuel Tank Cap 1 4 707116 Hose 1 4 Green 5 661277 Elbow 1 4 Hose x Stand Pipe 1 Ref No Part No Description Qty 6 815230 Bushing 2 7 309294 Nipple 3 8 Hose x 1 4 Hose 1 8 823988 Hose Clamp 4 9 867368 Hose 1 4 Black Order amount needed in feet Figure 19 Fuel Tank Assembly 2 3 4 5 6 6 7 8 9 1 ...

Page 22: ...Quick Disconnect 2 4 936647 Wand 1 5 799000 Pressure Nozzle Red 1 6 799012 Pressure Nozzle Yellow 1 Ref No Part No Description Qty 7 799024 Pressure Nozzle White 1 Replacement Parts 859762 Insulator Grip Assembly 1 859763 Side Handle Grip 1 753179 Trigger Gun Repair Kit 1 Figure 20 Trigger Gun Wand Assembly 5 6 7 3 4 3 2 1 ...

Page 23: ... Figure 21 Wiring Diagram ISOLATION RELAY BRIDGE RECTIFIER 30 AMP FUSE CONTROL BOX THERMOSTAT ENGINE BURNER SWITCH OIL BURNER MOTOR TIMER FUEL SOLENOID THERMOSTAT PROBE PRESSURE SWITCH RELAY IGNITOR 12V BATTERY VOLTAGE REGULATOR ...

Page 24: ...erature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the product is merchantable or fits a particular purpose or that the product will necessarily conform to the illustrations or descriptions PRODUCT SUITABILITY Many states and localities have codes and regulations governing sales construction installa...

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