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horsch Shuttle 8.000 L, Operating Instructions Manual

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horsch Shuttle 8.000 L Operating Instructions Manual Download Page 23

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Overview

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Shuttle 8,000 L liquid fertiliser/crop protection agent

1 Spraying mixture container
2 Filling dome
3 Illuviation valve
4

Hollow profiles for forklift transport

5 Filling port
6 Delivery pump
7 Fresh water pump
8 Fresh water tank (Tank 1)
9 Access steps
10 Transport and safety container for personal 

protective outfit / crop protection agent

11 Fresh water tank (Tank 2)
12 External control terminal

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Summary of Contents for Shuttle 8.000 L

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 0227 05 2018 8091 Shuttle 8 000 L...

Page 2: ......

Page 3: ...1 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen GmbH...

Page 4: ...lm chtigter _________________________ Philipp Horsch Gesch ftsf hrer Nutzfahrzeugaufbau Shuttle 8000 L Translation of EC Declaration of Conformity Directive 2006 42 EC The manufacturer HORSCH Maschine...

Page 5: ......

Page 6: ...r vehicle 25 Hydraulic system 25 Electric system 26 Hitching Unhitching 27 Hitching 27 Unhitching 29 Working with the machine 31 Preparing the spraying mixture 31 General procedure 32 Calculating fill...

Page 7: ...3...

Page 8: ...ntly pass the acknowledgement of receipt to the sales partner This confirms your formal acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter ill...

Page 9: ...g Warranty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the inten...

Page 10: ...not as intended especially filling the machine with fluids other than those approved in the scope of the operating instructions using fresh water transported in the machine as drinking water operatin...

Page 11: ...erating instructions accessible for the machine operator ensure that the operator has read and under stood the operating instructions Groups of operators Persons who work with the machine must have be...

Page 12: ...sonal protective outfit as specified by the manufacturer of the crop protection agent used NOTE Do not enter the cabin with contaminated protective outfit The personal protective outfit must be stored...

Page 13: ...f necessary Damage to the machine Damage to the machine can impair the op erational safety of the machine and cause ac cidents This can lead to severe or even fatal physical injuries The following mac...

Page 14: ...amage This can lead to accidents with severe or even fatal physical injuries The following technical limiting values are of particular importance for safety rated volume spraying mixture container per...

Page 15: ...of some fertilisers and crop protec tion agents Precipitation and deflocculation may cause deposits in filters Example Extremely hard water reacts with sulphate bearing fertiliser to form calcium sul...

Page 16: ...h country specific instructions for weights weight distribution and dimensions For equipment influencing the weight or weight distribution the regulations concerning towing facility support and axle l...

Page 17: ...according to regulations If protective features are subjected to wear they must be inspected at regular intervals and replaced in due time Do not clean new machines with a steam jet of a high pressur...

Page 18: ...ine the operating instructions must be read and followed 00380055 Caution for fluids spraying out under high pressure follow the notes in the operating instruc tions 00380133 Never reach into areas wh...

Page 19: ...Fill the hand washing tank only with clear water 04002628 15...

Page 20: ...Position of safety stickers depending on equipment 16...

Page 21: ...due to technical further development reserved The dimensions may vary depending on the attachment equipment and on the respective carrier vehicle The weight may vary depending on the attachment equipm...

Page 22: ...on the attachment equipment and on the respective carrier vehicle The weight may vary depending on the attachment equipment and on the respective carrier vehicle data with minimum equipment The permi...

Page 23: ...container 2 Filling dome 3 Illuviation valve 4 Hollow profiles for forklift transport 5 Filling port 6 Delivery pump 7 Fresh water pump 8 Fresh water tank Tank 1 9 Access steps 10 Transport and safety...

Page 24: ...C 00111123 200bar 80 l min 25 l min 14 l min 5bar 1 2 3 4 5 6 7 8 1 Hydraulic supply vehicle side 2 Flow restrictor 3 High pressure cleaner 4 Fresh water pump 5 Delivery pump 6 Flow control valve 7 Fr...

Page 25: ...trol relay 1 5 mm2 black 6 Right tail lights clearance lamps side lights and number plate lighting 1 5 mm2 brown 7 Brake light 1 5 mm2 red 8 Reversing light 1 5 mm2 pink 9 Electricity supply constant...

Page 26: ...The circulation mixes the spraying mixture inside the spraying mixture container and ensures a homogeneous mixture The current contents of the spraying mixture container can be read via the filling l...

Page 27: ...engages securely WARNING Danger of traffic accidents Always fold up the access ladder to the trans port position before transport travel WARNING Risk of crushing when folding the access ladder Never r...

Page 28: ...by contaminated water in the hand washing tank Do not use the water in the hand washing tank as drinking water Transport and safety container There is a transport and safety container on the left side...

Page 29: ...must be delivered The attachment is placed on the retaining plates and secured with bolts The retaining plates are designed so that the fifth wheel plate can remain on the tractor The retaining plates...

Page 30: ...e and resul ting excessive volume flow rate cause thermal problems on the controller Check the diesel engine of the truck at a specialist workshop if the speed of the diesel engine rises higher than n...

Page 31: ...vehicle and attachment WARNING Leaking hydraulic fluid can cause serious in juries Danger of injury by unwanted machine movements Connect and disconnect the hydraulic lines only when the hydraulics h...

Page 32: ...avel A Retaining plate B Spigot D C At the rear in direction of travel C Retaining plate D Spigot Secure the attachment at all points with bolts Attachment bolt retainer at the front in direction of t...

Page 33: ...en truck and attach ment Disconnect the connections for the power supply on the attachment 15 pin plug for power supply Remove the retainer of the mounting bolts and remove the bolts Move the forklift...

Page 34: ...Mounting the front parking supports optional Mounting the rear parking supports optional Lower the attachment to the ground 30...

Page 35: ...en preparing spraying mixture there is the highest risk of coming into contact with crop protection agent Use the stipulated protective outfit Follow the notes of the crop protection agent manufacture...

Page 36: ...plication quantities as per ins tructions for use of the crop protection agent Follow the instructions for use of the prepara tion and the specified precautions Carefully determine the required fillin...

Page 37: ...le 2 Addition of product area The following is known Rated tank volume 1000 l Residual quantity in tank 200 l Required water 500 l ha Recommended concentration 0 15 l l or kg l Question 1 How many l o...

Page 38: ...the level gauge to avoid overfilling of the spraying mixture container When filling the spraying mixture container pay attention to sealed surfaces so that no wash runs into the sewer system No foam m...

Page 39: ...the spraying mixture container is closed properly Immediately replace a damaged or worn lid seal on the filling opening if spraying mixture escapes from the filling opening with the lid closed Extern...

Page 40: ...lling the closed spray ing mixture container Keep the lid open while filling Watch the filling level indicator to avoid over filling the spraying mixture container NOTE Pay attention to the applicable...

Page 41: ...the valves on the hose and on the flange at the front of the tank 12 Turn the lever 7 down to Press to ensure the circulation of the water 13 Control the pump speed with lever C NOTE Always note the p...

Page 42: ...s only al lowed at the edge of the field The national and international regulations regarding the transport of agricultural equip ment must be observed when transporting crop protection agents and spr...

Page 43: ...n after use 7 8 9 10 11 12 7 Connection external filling devices 8 Washing gun 9 Activate deactivate the canister flushing 10 Activate deactivate the washing gun 11 Activate deactivate shock nozzle Th...

Page 44: ...speed control of the delivery pump D Activate deactivate rinsing nozzles E Activate deactivate shock nozzle F Activate deactivate washing gun G Activate deactivate canister flushing 1 Fresh water fill...

Page 45: ...se valve 3 4 Open valve 4 5 Turn the lever 6 up to fresh water pump Water is suctioned from the fresh water tank 6 Set valve 5 to illuviation valve 7 Open the lid of the illuviation valve 8 Turn the s...

Page 46: ...illuviation valve to switch off canister flushing 12 Clean the illuviation valve with the washing gun 13 Have the illuviation valve completely sucked off and close the switch over ball valve again 14...

Page 47: ...operate the pump at full power while the solution is circulated to prevent overheat ing of the pressure regulator on the hydraulic valve block Filling the crop protection sprayer CAUTION Danger of ma...

Page 48: ...ry period of time in the spraying mixture container e g not over night Always clean the Shuttle before flushing in a different crop protection agent Internal cleaning of spraying mixture container 1 C...

Page 49: ...of fluids escaping under pressure The external cleaning system may be contami nated with spraying mixture deposits Secure the washing gun with the lock against accidental spraying before each spraying...

Page 50: ...ean change it Collect the deposits in a suitable tank and dispose of properly 4 Insert the cleaned new filter again and close the filter housing with the lid Close the lock valve again NOTE Clean the...

Page 51: ...important to carry out the necessary work for care and maintenance at the recommended intervals Ensure that regular tests and inspections are always carried out to schedule as specified in the operat...

Page 52: ...in the operating instructions NOTE Before each commissioning Check hoses pipes and connecting pieces for apparent faults or leaking connections Remedy chafed sections on hoses and pipes Immediately r...

Page 53: ...ainst direct contact with oils Thoroughly clean any oil off your skin by washing with warm water and soap Lubricate grease the machine at the indicated intervals Carefully clean lubrication points and...

Page 54: ...tem Depressurise the hydraulics on the tractor and implement side Empty the pressure accumulators Allow hydraulic oil and hydraulic components heated during operation to cool down before any work on t...

Page 55: ...orm care and cleaning work do not spray plastic parts with oil or similar Check all screw and plug and socket connections for firm seating see torque table Check frame and connecting parts for conditi...

Page 56: ...hydraulic hoses Even if properly stored and under permissible stress hoses and hose connections are subject to natural ageing This limits their shelf life and their utilization period Deviating from t...

Page 57: ...s or seals damaged or poorly fitted O rings brittle or deformed O rings or seals foreign objects loose hose clamps Assembly and disassembly of hydraulic hoses NOTE Use only original spare hoses from H...

Page 58: ...tion agent These parts could become brittle and break At the end of the season NOTE If a high pressure cleaner is used for cleaning do not direct the water jet to bearings electrics electronic compone...

Page 59: ...e disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longe...

Page 60: ...4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12...

Page 61: ...31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 1...

Page 62: ...ng refill quantities 33 Filter 46 Filtration 25 Flushing in preparations 40 Foam 34 Foreword 4 Fresh water 42 Fresh water pump 19 35 Fresh water tank 17 19 23 37 38 H Hand washing tank 17 24 Height 17...

Page 63: ...Spraying mixture 31 47 Spraying mixture container 17 19 22 36 Stickers 14 Storage 54 Switch over ball valve 40 T Technical data 17 Technical limiting values 10 Traffic 8 Transport height 17 Transport...

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Page 65: ...hnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 31...

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