horsch Maestro SW 1630 Owner'S Manual Download

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48 Maestro SW Owner’s Manual – Ver. 2.4 11/2018

www.horsch.com

Design – Overview (Row Unit)

Row Unit

13. Seed Hose

14. Liquid Fertilizer Hose

15. Electric Drive Metering Unit and Cover

16. Coulter Pressure Hydraulic Cylinder

17. Seed Coulter Discs

18. Closing Wheels

19. Seed Firming Wheel

20. Gauge Wheels

21. Trash Whippers/Row Cleaners

Summary of Contents for Maestro SW 1630

Page 1: ...163016001 Current SW 2420 SN 510242017001 Current SW 2422 SN 510242216001 Current SW 3115 SN 510311516001 Current SW 3215 SN 510321516001 Current SW 3620 SN 510362017001 Current SW 3622 SN 51036221800...

Page 2: ...2 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 3: ...Maestro SW Owner s Manual Ver 2 4 11 2018 3 www horsch com...

Page 4: ...perating Instructions 24 Authorized Operators 24 Machine Installation to Service 25 Notes 26 Section 2 Safety 27 Information Regarding Safety 28 Safety Symbols on the Machine 28 Operational Safety 32...

Page 5: ...w Machine 47 Design Overview Row Unit 48 Tire Information 49 Notes 50 Section 4 Hydraulics 51 Connecting the Hydraulic System 52 Hydraulic Connections 52 Pressure Accumulator 53 Service and Maintenanc...

Page 6: ...ance 66 Seed on Demand SOD System 67 Emptying Residues Cleaning 68 Checks and Maintenance 68 Splitter Planter Configuration 68 Optional Seed Tank 69 Liquid Fertilizer System 71 Centrifugal Pump 71 Fil...

Page 7: ...of Metering Disks 83 Vacuum Adjustment 83 Stabilization Disk 83 Split row Configuration 83 Seed Extractor 84 Meter Housing 85 Meter Housing for Soybeans 85 Outside Scraper 86 Adjustment Lever for Out...

Page 8: ...n 100 Maintenance 100 Retightening the Fan Flange 101 Notes 102 Section 6 Optional Equipment 103 Trailed Track System 104 General Information 104 Track System Components 105 Frame 105 Axles 105 Idlers...

Page 9: ...114 Track Alignment 115 Track Alignment Procedure 116 Track System Inspection 117 Adjusting Track Tension 117 Track Removal 118 Track Installation 118 Troubleshooting Track System 119 Notes 120 Secti...

Page 10: ...10 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 11: ...Maestro SW Owner s Manual Ver 2 4 11 2018 11 www horsch com Section 1 General Information...

Page 12: ...remain with the machine if you no longer own it Right hand and left hand are determined by facing the direction of forward travel respectively HORSCH reserves the right to alter illustrations as well...

Page 13: ...mpleted correctly and submitted no later than four weeks after the damage occurred No warranty claims will be accepted to machines under the warranty waiver start date except any related Technical Ser...

Page 14: ...14 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 15: ...________________________ Name of the Service Technician Dealer representative Dealer Customer Name ______________________________ Name _______________________________________ Address _________________...

Page 16: ...16 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 17: ..._______________________ Name of the Service Technician Dealer representative Dealer Customer Name ______________________________ Name _______________________________________ Address __________________...

Page 18: ...18 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 19: ..._______________________ Name of the Service Technician Dealer representative Dealer Customer Name ______________________________ Name _______________________________________ Address __________________...

Page 20: ...20 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 21: ...of all safety precautions that must be observed when transporting the machine in field and on public roads When the machine is transported on a road or highway at night or during the day accessory li...

Page 22: ...22 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 23: ...Number Tag reference picture below on the machine with the above mentioned information It is located on the main frame cross member tube directly behind the front hitch just off center towards the lef...

Page 24: ...y signs that are missing or damaged These instructions must be followed in order to prevent accidents Inform other users of the warnings and safety instructions and the location of this Owner s Operat...

Page 25: ...and maintenance work there is a higher risk of injury It is important that you familiarize yourself with the machine and read this Owner s Manual before operating the machine The instructions in resp...

Page 26: ...26 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 27: ...Maestro SW Owner s Manual Ver 2 4 11 2018 27 www horsch com Section 2 Safety...

Page 28: ...SW Owner s Manual Ver 2 4 11 2018 www horsch com Information Regarding Safety The following warnings and safety instructions apply to all sections in these operating instructions Safety Symbols on th...

Page 29: ...Maestro SW Owner s Manual Ver 2 4 11 2018 29 www horsch com...

Page 30: ...30 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com...

Page 31: ...Maestro SW Owner s Manual Ver 2 4 11 2018 31 www horsch com Wing Gauge Wheels 5 8 Wheel Nuts 240 Ft Lbs Transport Wheels Wheel Nuts 420 Ft Lbs Transport Wheels 7 8 Wheel Nuts 600 Ft Lbs...

Page 32: ...s Care must be taken when unhitching the machine Always fold the wings up for transport and store the machine in the unfolded position with the wings on the ground Stay Clear of Air Hoses Stay clear o...

Page 33: ...edged machine parts Hearing protection Respirator mask Use a Safety Chain A safety chain will help control drawn equipment should it accidentally separate from the drawbar A safety chain of the prope...

Page 34: ...before travel on public roads Be sure to thoroughly clean the debris from the folding areas of the machine prior to beginning the folding process Otherwise there could be damage to mechanical items Pa...

Page 35: ...Only park the machine on a firm and level surface Always lower the front hitch jack before unhitching the machine then unfold the wings and lower it to the ground Changing Implements Secure the machi...

Page 36: ...Do not hook or pull the machine from the transport axle or toolbar Attach to a tie down location or the main frame Do not pull the machine sideways Pull in a straight line as much as possible Pull fo...

Page 37: ...skin contact wash off the oil with soap and water Oil Spills Use either sand or a suitable granular absorbent to soak up any spilled oil Dispose of the oil contamination absorbent in the proper manner...

Page 38: ...38 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 39: ...Maestro SW Owner s Manual Ver 2 4 11 2018 39 www horsch com Section 3 Specifications...

Page 40: ...l Pump Size 92 GPM Max 92 GPM Max 92 GPM Max Pump Type Hydraulic Hydraulic Hydraulic Wing Flex Up Down 20 Down 10 Up 20 Down 3 Up 20 Parallel Arm Length 14 3 8 14 3 8 14 3 8 Parallel Arm Thickness 7 1...

Page 41: ...Tank Size 730 Gal 730 Gal Pump Size 92 GPM Max 92 GPM Max Pump Type Hydraulic Hydraulic Wing Flex Down 10 Up 20 Down 3 Up 20 Parallel Arm Length 14 3 8 14 3 8 Parallel Arm Thickness 7 16 7 16 Row Uni...

Page 42: ...l Pump Size 92 GPM Max 92 GPM Max Pump Type Hydraulic Hydraulic Wing Flex Down 3 Up 20 Down 3 Up 20 Parallel Arm Length 14 3 8 22 3 8 14 3 8 22 3 8 Parallel Arm Thickness 7 16 7 16 Row Unit Travel 10...

Page 43: ...izer Tank Size 1000 Gal 730 Gal Pump Size 93 GPM Max 93 GPM Max Pump Type Hydraulic Hydraulic Wing Flex Up Down 10 Up Down 10 Parallel Arm Length 14 3 8 14 3 8 Parallel Arm Thickness 7 16 7 16 Row Uni...

Page 44: ...Size 730 Gal 730 Gal Pump Size 92 GPM Max 92 GPM Max Pump Type Hydraulic Hydraulic Wing Flex Up Down 10 Up Down 10 Parallel Arm Length 14 3 8 14 3 8 Parallel Arm Thickness 7 16 7 16 Row Unit Travel 1...

Page 45: ...730 Gal Pump Size 92 GPM Max 92 GPM Max Pump Type Hydraulic Hydraulic Wing Flex Up Down 7 Up Down 7 Parallel Arm Length 14 3 8 22 3 8 14 3 8 22 3 8 Parallel Arm Thickness 7 16 7 16 Row Unit Travel 10...

Page 46: ...46 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Reference Illustration Maestro SW 1630...

Page 47: ...Overview Machine Maestro SW 2430 shown 1 Catwalk Handrail 2 Liquid Fertilizer Tank 3 Seed Tank Lids 4 Seed Tank 5 Road Lighting 6 Transport Tires Wheels Axle 7 Liquid Fertilizer System 8 Main Frame Fr...

Page 48: ...esign Overview Row Unit Row Unit 13 Seed Hose 14 Liquid Fertilizer Hose 15 Electric Drive Metering Unit and Cover 16 Coulter Pressure Hydraulic Cylinder 17 Seed Coulter Discs 18 Closing Wheels 19 Seed...

Page 49: ...ransport Tires 320 90R54 46 PSI o Transport Tires 480 80R46 35 PSI o Transport Tires 380 90R46 64 PSI Verify tightness of all wheel lugs Follow posted torque specifications below unless otherwise spec...

Page 50: ...50 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 51: ...Maestro SW Owner s Manual Ver 2 4 11 2018 51 www horsch com Section 4 Hydraulics...

Page 52: ...se Drain MUST be connected prior to machine operation The case drain must be used especially during machine wing fold unfold operation to avoid hydraulic system back pressure that may cause damage to...

Page 53: ...nd inspections are always carried out to schedule as specified in the operating instructions Prior to performing maintenance and servicing work ensure that the machine is positioned on firm level grou...

Page 54: ...54 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 55: ...Maestro SW Owner s Manual Ver 2 4 11 2018 55 www horsch com Section 5 Operation...

Page 56: ...hine NOTE On Maestro SW 2430 model machines equipped with dual tire wheel option be certain to fully extend the axle stub weldments to the outer hole location for proper tire wheel spacing and locatio...

Page 57: ...TRANSPORTATION IF TOWING THE MACHINE LOSS OF VEHICLE MACHINE CONTROL MAY CAN RESULT IN PROPERTY DAAMGE AND SERIOUS PERSONAL INJURY OR DEATH Hydraulic Function Accidental hydraulic movements e g caused...

Page 58: ...g on the machine wear protective clothing if necessary Hitching Unhitching the Machine DANGER Crush Hazard There is a possibility that persons may become crushed or severely or fatally injured between...

Page 59: ...nected assembly groups NOTE Clean all electrical connectors of machine and tractor prior to connection for best connectivity using an electrical contact cleaner Apply a light coating of dielectric gre...

Page 60: ...he tractor rear drawbar slightly 7 Remove the hitch pin to unhitch the machine NOTE The machine may be parked and unhitched in a folded position providing extra precaution is taken but is not recommen...

Page 61: ...th hitch pin and safety security chain The Maestro SW comes with its own menu for the folding process in the E Manager controls The menu guides you automatically through the folding process BEFORE FOL...

Page 62: ...in their full color NOTE Screen shots used to describe Fold Unfold procedures may vary based on monitor used i e Standard HORSCH Terminal vs Touch 800 1200 etc Once the conditions for the next work s...

Page 63: ...e machine must be folded in at a standstill If the machine is moving at a speed of 2 mph or more another warning will be displayed Only once the speed is reduced below 2 mph or the machine is parked w...

Page 64: ...in 11 Continue to fold the wings in until they are both folded all the way 12 Once the wings have been completely folded in press the button for lowering the wings into the cradles to transport positi...

Page 65: ...icon will appear NOTE Activate the slide function before continuing with the unfold procedure Do NOT attempt to slide the gauge wheels in out with the wheels contacting the ground or damage will occur...

Page 66: ...the metering units through the hose system and the frame integrated distribution All components of the vacuum system must therefore be absolutely leak tight Leaks lead to metering errors Always pay a...

Page 67: ...ng and metering errors The seed tank will be pressurized when the fan is on An air vent is located on the top of the seed tank to control the pressure Make sure the air vent moves freely and is not pl...

Page 68: ...eaks Clean the distributor every week and remove foreign objects from under the grille Splitter Planter Configuration When planting with standard rows on a split plant type machine SW models 3115 3215...

Page 69: ...letely assembled seed tank The seed tank will be placed in the same location as the liquid tank The seed tank if ordered as an option from the factory comes separate from the machine mounted and secur...

Page 70: ...reattach to the seed tank Remove the ratchet straps securing the tank to the stand Using an overhead crane or lift to remove the seed tank from the stand Set the tank into the cradle of the machines f...

Page 71: ...se to the quick connect on the side of the planter and with an external pump fill the tank To empty the tank connect a hose to the quick connect on the side of the planter and pump out the liquid usin...

Page 72: ...y is controlled with the control valve 3 through the E Manager To set the quantity go to the second work screen and enter the gallons per acre you want to apply in the rated value area Work Screen Cal...

Page 73: ...determined use the Orifice Plat chart from Tee Jet to determine exact PSI adjust pressure as needed Orifice Selector Row Spacing x GPA gallons per acre x MPH miles per hour 5940 _____ Example Row Spac...

Page 74: ...hecked when starting work when making adjustments periodically while planting The individual row units of the Maestro are bolted onto the toolbar frame The assemblies for seed and fertilizer placement...

Page 75: ...it The motor must not be removed from the housing half When assembling disassembled metering units you should always make sure that the housing parts are easily fitted by hand and fastened with the st...

Page 76: ...etering Unit When reassembling make sure that both housing halves and the seal on the downpipe are correctly seated Tighten both star knobs evenly and only hand tight Metering Disks The metering disks...

Page 77: ...77 Maestro SW Owner s Manual Ver 1 1 09 2016 www horsch com Maestro Metering Disks Components...

Page 78: ...78 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Maestro Metering Disks Components cont d...

Page 79: ...o Disk Kit Contents NOTE Kit types and components of kits vary and may be subject to change without notice Contact your nearest authorized HORSCH dealer representative for current kit information See...

Page 80: ...ettings 15 Row Spacing Note 1 If using Auto Down Force SOD Fan speed must not fall below 3 500 rpm Note 2 If seed can fit through the slot hole in the disk or extend through the slot hole in the disk...

Page 81: ...12 slot disks may provide better performance accuracy although speed may be limited to a maximum of 7 mph Note 1 If using Auto Down Force SOD Fan speed must not fall below 3 500 rpm Note 2 If seed ca...

Page 82: ...an speed must not fall below 3 500 rpm Note 2 If lower SOD Fan speeds are required for example sunflowers bolts must be removed from the SOD tee to allow SOD Fan speed to be increased and optimum crop...

Page 83: ...when using slot type discs compared to that of hole type discs The effect of this vacuum adjustment only becomes apparent by testing Stabilization Disk The stabilization disk is placed behind the mete...

Page 84: ...wing page Seed Extractor The extractor is available in two versions A and B When assembled these can be identified by the top corner of the extractor See below Seed extractor A B Type of Seed Seed Ext...

Page 85: ...sing Except Soybean Meter Housing for Soybeans There is a specific meter housing for soybeans It is part of the soybean kit and must be exchanged with the standard meter housing when planting soybeans...

Page 86: ...Soybean 2 Wheat Adjustment Lever for Outside Scraper The outside s scraper 1 can be adjusted in stages 1 9 with the adjustment lever 2 It automatically engages in each position Decal for the outside s...

Page 87: ...must be maintained The smallest traces of wear or flatness will cause faults In new condition the material thickness is 9 mm If worn down to less than 8 mm the inside scraper must be replaced Inspecti...

Page 88: ...you should always start by using the disk with the smallest holes or slots After choosing the metering disks one should check the settings in the E Manager The selection and setting must be identical...

Page 89: ...nd run the vacuum fan 4 Adjust the vacuum as specified in the table 5 Start the test program in the E Manager see E Manager Manual The test results and thus the seed quality depend on Metering Disk Se...

Page 90: ...accurate seed placement After a sufficient driving distance with consistent speed approx 200 ft check the seed spacing of various rows Uncover the grains carefully from the side so that they will not...

Page 91: ...91 Maestro SW Owner s Manual Ver 1 1 09 2016 www horsch com Possible Faults Remedy...

Page 92: ...shape the seed tube is extremely important for a uniform placement of seeds The seed tube must not be damaged or dirty Dust deposits in the sensor window can adversely affect the signals on the sensor...

Page 93: ...er could run into the seed tubes when parked in the folded position Deposits could also build up in rims and crevices around the seed sensor This would impair the function when in use Maintenance Clea...

Page 94: ...up the same distance The wear can be measured in the front gap between the opening disks and the frame When new the gap is approx 3mm wide Opener Disk Gap 1 Frame 2 Opening Disk 3 Gauge Wheel With a g...

Page 95: ...mer Option The machine may also be equipped with an optional Keeton style seed firmer Keeton Seed Firmer Seed Boot Option The machine may also be equipped with an optional Seed Boot as a row furrow at...

Page 96: ...el year specific parts catalog for further information Decal for Planting Depth Set the planting depth equally on all drill units Check the seed placement whenever changing the depth setting If the se...

Page 97: ...below and left Row Unit MUST be level In this example the toolbar is tipped forward The hitch loop must be installed in a lower set of mount holes to raise the front hitch height thus tipping the rea...

Page 98: ...ing 2 For harder ground conditions such as no till applications a minimum of 2 is recommended for disc placement For softer ground conditions where soil is loose or has been tilled a maximum of 3 is r...

Page 99: ...tment will be determined once the opposite disc blade is inspected for adjustment and or replacement Scraper There is a scraper mounted between the opening discs This scraper prevents sticking and blo...

Page 100: ...damage free rotation and tight fit The inner running face must touch the discs Adjust as required Lubricate both grease zerks of the gauge wheel arms once weekly Check the depth setting placement dail...

Page 101: ...creen on the fan Tapered bushing of the fan Take care of the following when retightening the clamping screws When tightening screw especially with a new assembly the impeller will move out towards the...

Page 102: ...102 Maestro SW Owner s Manual Ver 1 1 09 2016 www horsch com Notes...

Page 103: ...Maestro SW Owner s Manual Ver 2 4 11 2018 103 www horsch com Section 6 Optional Equipment...

Page 104: ...l behind applications provide Reduced vibration during transport Lower turning resistance Minimal soil disturbance Long life The undercarriage design incorporates independent movement of the mid rolle...

Page 105: ...the lateral surfaces of the guide lugs Inner sides of idlers are subject to wear but can be rotated to extend life The mid rollers distribute the majority of the machine weight to the ground They are...

Page 106: ...t is required between operating locations the following speed and duration limits should be observed Operating Condition Transport Speed Maximum Transport Duration Maximum Empty 15 mph 24 kph 30 min L...

Page 107: ...rt as a dry lubricant during break in and operation to minimize heat and reduce rubber stickiness New tracks should be exposed to dry and dusty soil conditions as soon as possible Operation without du...

Page 108: ...assemblies from the implement frame as required 6 Install track fitment axle For two axle mid roller track systems make sure the stabilizer brackets on the axle are facing to the front of the implemen...

Page 109: ...avoid damage to the lip seals on the center bore of the undercarriage assemblies during installation Using a fork truck lift the undercarriage assembly onto the center pivot pin 11 Install outer thrus...

Page 110: ...on a For 2 axle mid roller systems attach the two front stabilizer bars to the mounting brackets on the axle and the brackets on undercarriage frame with the hardware provided in the kit b For 4 mid r...

Page 111: ...IMPORTANT Routine and extra maintenance must be performed by qualified and authorized personnel Before starting any kind of operation on the machine disconnect the transmission stop the engine set on...

Page 112: ...terial build up on track system components can lead to excessive wear and premature failure 2 Track system inspection Walk around the machine inspecting each track system and axle assembly Identifying...

Page 113: ...Rear Tandem 8 Tension Link Pin Monthly Maintenance or every 100 working hours 1 Check track tension Refer to chart below for recommended setting Refer to Adjusting track tension for additional inform...

Page 114: ...evel of fill plug with unit parked on level surface Off Season Storage 1 For optimum life TTS tracks should be stored indoors in dry environment with a temperature between 5 and 25 C 40 77F The tracks...

Page 115: ...pty and spring tensioning mechanism with no pre load 4 Pull the implement on a flat surface for a suitable time frame allowing the belts to relax and move freely on the undercarriage rollers 5 Drive i...

Page 116: ...00 N m 221 ft lb Tighten cap screw loosened in step 2 to the same specification NOTE A single full turn is the standard increment during adjustment Lessen this amount as final adjustment is approached...

Page 117: ...recommendations listed in this manual Monitoring guide lugs condition will alert the operator to an issue and generally if corrected early prior to loss of performance or durability Track Carcass Insp...

Page 118: ...ack slightly near the front and rear idlers pulling slightly away and back from the undercarriage to remove the track NOTE If using a forklift or other steel lifting device ensure the tines or lifting...

Page 119: ...p defect clean separation Contact Dealer Debris material ingestion into track system jagged Clean material off of drive wheel Correct tensioning not possible Verify position of track detensioning bolt...

Page 120: ...120 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 121: ...Maestro SW Owner s Manual Ver 2 4 11 2018 121 www horsch com Section 7 Maintenance Service...

Page 122: ...ater thoroughly These substances are highly abrasive and can cause corrosion Maintenance Periods The maintenance intervals are determined by various different factors Various operating weather and soi...

Page 123: ...allowed oil Ensure that lubricants are kept out of reach of children Never store lubricants in open or unlabeled containers Avoid skin contact with oily clothes Change dirty clothing Never keep oily c...

Page 124: ...t parallel arms lubricate 2 each x Row unit gauge wheel arms lubricate 2 each x SW Wing wheel Pin lubricate 2 x SW Wheel Hubs lubricate 4 x Wheels 4715 4815 Cart Wheels Check Tire Pressure 520 75R46 i...

Page 125: ...eak tightness x Seed tube gasket Check seat and seal at the connection x Air intake screen clean internally and externally from residues x Seed tube Check condition and fastening check for leaks on th...

Page 126: ...tion Points Lubrication Points Transport Wheel Axle Hubs Lubrication Points Gauge Wheel Axle Hubs Lubrication Points Lift Arm Pins Lubrication Points Wing Mount Pins Lubrication Points Gauge Wheel Pin...

Page 127: ...per not correctly adjusted Adjust the scraper more aggressively Vacuum set too high Reduce the vacuum Seed grains are scattered Working speed too high Reduce the working speed Seed tube not correctly...

Page 128: ...130 190 150 105 16 2 00 85 65 104 78 160 120 230 175 270 200 16 1 50 90 73 110 85 170 145 250 200 300 240 160 18 2 50 116 87 145 110 225 170 320 240 375 280 18 1 50 130 100 165 125 255 195 362 272 42...

Page 129: ...5 9 16 12 65 50 110 80 150 110 140 9 16 18 75 55 120 90 170 130 150 5 8 11 90 70 150 110 220 170 185 5 8 18 100 80 180 130 240 180 205 3 4 10 160 120 260 200 380 280 290 3 4 16 180 140 300 220 420 320...

Page 130: ...130 Maestro SW Owner s Manual Ver 2 4 11 2018 www horsch com Notes...

Page 131: ...elines 12 H Hand Rail 61 Hitching 58 L Lubrication Points 126 M Machine Registration 12 Maintenance Schedule 124 P Phasing 65 Pressure Accumulator 53 Product Specification 23 R Road Lighting 58 Road T...

Page 132: ...32 Maestro SW Owner s Manual Ver 1 1 09 2016 www horsch com HORSCH LLC 200 Knutson St Mapleton ND 58059 USA T 701 532 1000 F 701 532 1101 E info us horsch com PN 05029202 Ver 2 4 11 2018 www horsch co...

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