Honeywell Z Series Installation Instructions Download Page 1

WARNING

IMPROPER INSTALLATION

DO NOT USE 

these products as safety or emergency stop 

devices or in any other application where failure of the 
product could result in personal injury.

Failure to comply with these instructions could result in 

death or serious injury.

CAUTION

SWITCH DAMAGE

• 

Wiring must be rated to meet or exceed circuitry 
requirements.

• 

Connecting circuitry must not exceed switch rating.

• 

Wiring connections must be properly secured.

• 

Do not exceed recommended soldering time or 
temperature.

• 

Do not contact switch housing with soldering device.

• 

Do not exceed recommended mounting screw tightening 
torques.

• 

Discontinue use if switch has been damaged or cover 
removed.

• 

Do not apply side loads to actuator or exceed specified 
travel limits.

• 

Do not operate or store in areas where corrosive gases 
such as hydrogen sulfide are present.

Failure to comply with these instructions could result in 

death or serious injury.

DANGER

IMPROPER USE

DO NOT USE 

these products in hazardous environments 

where flammable or explosive gases or liquids such as 
gasoline or thinners, etc., are present.

Failure to comply with these instructions could result in 

death or serious injury.

GENERAL INFORMATION

MICRO SWITCH Z Series switches are precision snap-action 
contact mechanisms enclosed in molded plastic cases. Switch 
actuation triggers the mechanical closure of the switch’s 
contacts. A small amount of arcing between the contacts 
during contact closure occurs during normal operation. In 
order to obtain desired switch performance, the switch must be 
chosen based on the mechanical, electrical and environmental 
conditions of the application. 

Z Series switches are designed for use in a wide range of 
applications. Typical applications include:
• 

Computer mouse

• 

Tape systems

• 

Printers

• 

Copiers

Installation Instructions for the

MICRO SWITCH Z Series Basic Switches

 

(ZD, ZM, ZM1, ZW, ZX Series)

Safety and Productivity Solutions

Issue 5

PK 80173

MOUNTING INFORMATION

 

Switch series

Screw type* Screw 

size

Tightening torque 

max.

ZX

Pan head

2,0 mm 1,6 kg-cm [1.4 lb-in]

ZM, ZM1, ZW

Pan head

2,0 mm 1,6 kg-cm [1.4 lb-in]

ZD

Pan head

3,0 mm 4,8 kg-cm [4.2 lb-in]

*To prevent loosening of screws, use spring washers under 
screw heads and thread lock adhesive.
• 

Position the operating device perpendicular to the 
actuator/pushbutton to prevent side loading of the switch 
actuator or pushbutton.

• 

Position the operating device so that no force is applied 
to the pushbutton/actuator when the switch is in the free 
(open) position.

• 

The operating device should be positioned so that when 
the switch is in the operating position it should move the 
actuator no less than 70 % of the total travel. Setting the 
travel position so that less than 70 % of the total travel is 
used may cause poor contact or welding conditions due to 
an insufficient contact switching force.

• 

The operating device should never force the actuator/
pushbutton to exceed the total travel position.

• 

For switches with angled terminals, insert an insulator 
separator between the switch body and the PC board 
(insulator separator thickness 0,2 mm to 0,4 mm [0.008 in 
to 0.016 in].

WIRING INFORMATION

• 

Connect wires firmly to terminals.

• 

Replace wires that have damaged insulation.

• 

Use properly sized spade terminals.

• 

Provide strain relief when a potential exists for forces to be 
transferred from the lead wires to the switch terminals.

PIN LOCATION

(1)

COM

(3)

NO

(2)

NC

Note: 

The common pin is identifiable by its position on the end 

of the switch closest to the actuator/pushbutton. The normally 
open and normally closed contact positions are relative to the 
common pin, as shown.

SPDT CIRCUITRY

NC 

NO

COM

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