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INSTALLATION INSTRUCTIONS

 

 

 

63-4528-04

Honeywell VFD CORE User and 

Application Manual

CONTENTS 

CHAPTER 1: Introduction ................................................................................................................ 2

CHAPTER 2: Installation................................................................................................................ 11

CHAPTER 3: Unpacking ................................................................................................................ 15

CHAPTER 4: Wiring ........................................................................................................................ 19

CHAPTER 5: Main Circuit Terminal .............................................................................................. 23

CHAPTER 6: Control Circuit Terminal .......................................................................................... 29

CHAPTER 7: Optional Components  ............................................................................................. 35

CHAPTER 8: Installing the Option Cards ..................................................................................... 67

CHAPTER 9: Specifications  .......................................................................................................... 87

CHAPTER 10: Digital Keypad........................................................................................................ 91

CHAPTER 11: Summaries of Parameter Settings ....................................................................... 97

CHAPTER 12: Description of Parameter Settings..................................................................... 123

CHAPTER 13: Warning Codes .................................................................................................... 243

CHAPTER 14: Fault Codes .......................................................................................................... 249

Summary of Contents for VFD CORE

Page 1: ...PTER 4 Wiring 19 CHAPTER 5 Main Circuit Terminal 23 CHAPTER 6 Control Circuit Terminal 29 CHAPTER 7 Optional Components 35 CHAPTER 8 Installing the Option Cards 67 CHAPTER 9 Specifications 87 CHAPTER 10 Digital Keypad 91 CHAPTER 11 Summaries of Parameter Settings 97 CHAPTER 12 Description of Parameter Settings 123 CHAPTER 13 Warning Codes 243 CHAPTER 14 Fault Codes 249 ...

Page 2: ...peed Nameplate Information Fig 1 Nameplate Information Model Name Fig 2 Model Name RATED INPUT Normal Duty Heavy Duty RATED OUTPUT Normal Duty Heavy Duty FREQUENCY RANGE Normal Duty Heavy Duty VERSION HCRDA0010A1000T Automation and Control Solutions Honeywell Golden Valley MN 55422 50067809 001 Rev A 1 LISTED 178H INDUSTRIAL CONTROL EQUIPMENT M33222 HONEYWELL MODEL NUMBER INPUT VOLTAGE AND CURRENT...

Page 3: ...0T 5 2 8 HCRDA0075A1000T HCRDC0075A1000T 7 5 2 8 HCRDA0100A1000T 10 2 8 HCRDA0100B1000T 10 4 6 B 190 7 48 320 12 60 190 7 48 173 6 81 303 11 93 77 9 3 07 8 5 0 33 22 2 0 87 34 1 34 28 1 10 HCRDA0150B1000T HCRDC0150B1000T 15 4 6 HCRDA0200B1000T HCRDC0200B1000T 20 5 6 HCRDC0250B1000T 25 HCRDA0250C1000T 25 10 5 C 250 9 84 400 15 75 210 8 27 231 9 09 381 15 00 92 9 3 66 8 5 0 33 22 2 0 87 34 1 34 50 1...

Page 4: ...TRODUCTION 63 4528 04 4 FRAME A Fig 4 Frame A Units in mm inches See also Table 1 SEE DETAIL A DETAIL A MOUNTING HOLE DETAIL B MOUNTING HOLE SEE DETAIL B D D1 W1 W H1 H S1 S1 2 3 1 1 3 M31495 CORE SEE DETAIL B CORE ...

Page 5: ... 1 INTRODUCTION 5 63 4528 04 FRAME B Fig 5 Frame B Units in mm inches See also Table 1 M31496 SEE DETAIL A SEE DETAIL B DETAIL A MOUNTING HOLE DETAIL B MOUNTING HOLE S1 S1 D D1 W W1 H1 H 1 1 3 3 1 2 CORE CORE ...

Page 6: ... 67 492 19 37 107 2 4 22 16 0 63 11 0 43 18 0 71 76 2 3 00 34 1 34 22 0 87 HCRDA0600D1000T HCRDC0600D1000T 60 35 5 HCRDC0750D1000T 75 35 5 HCRDC1000D1000T 100 35 5 40 5 HCRDC1250D1000T 125 35 5 40 5 HCRDA0750E1000T 75 45 7 E 370 14 57 715 8 28 18 300 11 81 335 13 19 589 23 19 560 22 05 528 20 80 143 5 63 18 0 71 13 0 51 18 0 71 22 0 87 34 1 34 92 3 62 HCRDA1000E1000T 100 46 2 HCRDA1250E1000T 125 5...

Page 7: ...R 1 INTRODUCTION 7 63 4528 04 FRAME D Fig 7 Frame D Units in mm inches See also Table 2 SEE DETAIL A SEE DETAIL B W1 W D1 D H1 H DETAIL B MOUNTING HOLE DETAIL A MOUNTING HOLE S1 S1 1 1 3 3 2 2 M31498 CORE ORE ...

Page 8: ...ODUCTION 63 4528 04 8 FRAME E Fig 8 Frame E Units in mm inches See also Table 2 SEE DETAIL A SEE DETAIL B DETAIL B MOUNTING HOLE DETAIL A MOUNTING HOLE S3 D2 S1 S2 D1 D W1 W H1 H2 H3 H M31499 1 1 2 2 2 2 3 3 CORE COR ...

Page 9: ...CHAPTER 1 INTRODUCTION 9 63 4528 04 Fig 9 Keypad Dimensions in mm inches VFD Cx F1 F2 F3 F4 ESC MENU AUTO HAND STOP RESET FWD REV FWD ENTER ERR COMM RUN RUN M33223 72 2 53 64 116 4 9 16 15 19 32 ...

Page 10: ...CHAPTER 1 INTRODUCTION 63 4528 04 10 ...

Page 11: ...ERTER INVERTER INVERTER INVERTER INVERTER INVERTER INVERTER INVERTER NVERTER NVERTER INVERTER INVERTER INVERTER INVERTER INVERTER INVERTER NOTE THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A CONFINED SPACE SUCH AS CABINET OR ELECTRIC BOX WHEN INSTALLING IN A CONFINED SPACE BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES IT NEEDS TO HAVE THE VENTILATION EQUIPM...

Page 12: ...0A1000T HCRDC0075A1000T HCRDC0100A1000T B 208 230 Vac HCRDA0100B1000T HCRDA0150B1000T HCRDA0200B1000T 460 vac HCRDC0150B1000T HCRDC0200B1000T HCRDC0250B1000T C 208 230 Vac HCRDA0250C1000T HCRDA0300C1000T HCRDA0400C1000T 460 Vac HCRDC0300C1000T HCRDC0400C1000T HCRDC0500C1000T D 208 230 Vac HCRDA0500D1000T HCRDA0600D1000T 460 Vac HCRDC0600D1000T HCRDC0750D1000T HCRDC1000D1000T HCRDC1250D1000T E 208 ...

Page 13: ...70 157 727 HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840 HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974 HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100 HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582 HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885 HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251 HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594 HCRDA1250E1000...

Page 14: ...CHAPTER 2 INSTALLATION 63 4528 04 14 ...

Page 15: ...nd size E VFDs are packed in crates Follow the instructions below for unpacking Frame D Crate HCRDXXXXXD1000T 1 Loosen all the screws on the four iron plates at the four bottom corners of the crate Four screws are on each of the iron plates 2 Remove the crate cover EPEs rubber and manual 3 Loosen the 10 screws on the pallet then remove the wooden plate 4 Lift the drive by hooking the lifting holes...

Page 16: ...rrows show the position of lifting holes 2 Make sure the lifting hook properly goes through the lifting hole as shown on the far right below 3 Ensure that the angle between the lifting holes and lifting device is within the specification as shown below M33228 M33239 ...

Page 17: ...ates at the four bottom corners of the crate Four screws are on each of the iron plates 2 Remove the crate cover EPEs rubber and manual 3 Loosen the 10 screws on the pallet then remove the wooden plate 4 Lift the drive by hooking the lifting holes It is now ready for installation M33234 M33241 M33242 M33243 ...

Page 18: ...rows show the position of lifting holes 2 Make sure the lifting hook properly goes through the lifting hole as shown on the far right below 3 Ensure that the angle between the lifting hole and lifting device is within the specification as shown below M33245 E M33239 ...

Page 19: ...AL SIGNAL COMMON TERMINAL WHILE USING INTERNAL POWER TO RUN SINK MODE FACTORY SETTING POWER REMOVAL SAFETY FUNCTION FOR EMERGENCY STOP DIGITAL SIGNAL COMMON TERMINAL 10V 20mA 0 10V 0 20mA 0 20mA 0 10V ANALOG SIGNAL COMMON TERMINAL 3 2 1 5KΩ MAIN CIRCUIT POWER TERMINALS CONTROL TERMINALS SHIELDED LEADS CABLES 10V AVI1 ACI AVI2 ACM AFM1 ACM AFM2 ANALOG MULTI FUNCTION OUTPUT TERMINAL 0 10V 0 20mA ANA...

Page 20: ...NG INTERNAL POWER TO RUN SINK MODE FACTORY SETTING POWER REMOVAL SAFETY FUNCTION FOR EMERGENCY STOP DIGITAL SIGNAL COMMON TERMINAL 10V 20mA 0 10V 0 20mA 0 20mA 0 10V ANALOG SIGNAL COMMON TERMINAL 3 2 1 5KΩ MAIN CIRCUIT POWER TERMINALS CONTROL TERMINALS SHIELDED LEADS CABLES 10V AVI1 ACI AVI2 ACM AFM1 ACM AFM2 ANALOG MULTI FUNCTION OUTPUT TERMINAL 0 10V 0 20mA ANALOG SIGNAL COMMON TERMINAL ANALOG M...

Page 21: ...ly store cable r and cable s Cable r and cable s are not available in optional accessories do not throw them away M33246 DCM COM M1 M2 M8 24V 24V 24V 24V DCM COM INTERNAL CIRCUIT INTERNAL CIRCUIT INTERNAL CIRCUIT INTERNAL CIRCUIT DCM COM SINK MODE WITH EXTERNAL POWER SOURCE MODE WITH EXTERNAL POWER SINK MODE WITH INTERNAL POWER 24 VD C SOURCE MODE WITH INTERNAL POWER 24 VD C EXTERNAL POWER 24V EXT...

Page 22: ...CHAPTER 4 WIRING 63 4528 04 22 ...

Page 23: ...1 DC DC Applicable to frame D E Connections for brake unit for 230V models 22kW built in brake unit for 460V models 30kW built in brake unit Common DC Bus When connecting DC and DC please follow the required wired gauge in Honeywell VFD CORE user manual R L1 S L2 T L3 R L1 S L2 T L3 NFB U T1 V T2 W T3 MOTOR JUMPER DC CHOKE OPTIONAL BREAKING RESISTOR OPTIONAL IM 3 3 PHASE POWER IS PROVIDED FUSE NO ...

Page 24: ... circuit When installing a load filter at the output side of terminals U T1 V T2 W T3 of the VFD please use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Honeywell DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of the VFD Recommended using an inverter duty rated moto...

Page 25: ...re exceeds 45o C Model Max Wire Gauge Min Wire Gauge Torque 10 HCRDA0010A1000T 8 AWG 8 4mm2 14 AWG 2 1mm2 M4 20kg cm 17 4 lb in 1 962Nm HCRDA0020A1000T 14 AWG 2 1mm2 HCRDA0030A1000T 12 AWG 3 3mm2 HCRDA0050A1000T 10 AWG 5 3mm2 HCRDA0075A1000T 10 AWG 5 3mm2 HCRDC0010A1000T 14 AWG 2 1mm2 HCRDC0020A1000T 14 AWG 2 1mm2 HCRDC0030A1000T 14 AWG 2 1mm2 HCRDC0050A1000T 14 AWG 2 1mm2 HCRDC0075A1000T 10 AWG 5...

Page 26: ... below shows the specifications of insulated heat shrink tubing that comply with UL 600C YDPU2 4 Specification of ground wire It needs to be at least the same size as the Min Wire Gauge listed above Model Max Wire Gauge Min Wire Gauge Torque 10 HCRDA0250C1000T 1 0 AWG 53 5mm2 1 AWG 42 4mm2 M8 80kg cm 69 4 lb in 7 848Nm HCRDA0300C1000T 1 0 AWG 53 5mm2 HCRDA0400C1000T 1 0 AWG 53 5mm2 HCRDC0300C1000T...

Page 27: ...fications 300MCM 2 152mm2 2 TorqueM8 180Kg cm 156 lb in 17 64Nm 10 4 Figure 3 shows the specifications of insulated heat shrink tubing that comply with UL 600C YDPU2 Model Max Wire Gauge Min Wire Gauge Torque 10 HCRDA0750E1000T 4 0 AWG 2 107mm2 2 2 0 AWG 2 67 4mm2 2 M8 200kg cm 173 lb in HCRDA1000E1000T 3 0 AWG 2 85mm2 2 HCRDA1250E1000T 4 0 AWG 2 107mm2 2 M31491 FIGURE 1 26 5 MAX 8 2 MIN 31 MAX 70...

Page 28: ...CHAPTER 5 MAIN CIRCUIT TERMINAL 63 4528 04 28 ...

Page 29: ...agram below are for reference only Remove the cover for wiring Frame A E M33258 M33259 Frame A B Loosen the screws and press the tabs on both sides to remove the cover Screw torque 12 15Kg cm 10 4 13lb in Frame C D Screw torque 12 15Kg cm 10 4 13lb in M33260 Frame E Screw torque 12 15Kg cm 10 4 13lb in Slightly lift the cover then pull outward for removal ...

Page 30: ...refer to Chapter 4 Wiring for more detail Table 1 Control terminal specifications Terminals Terminal Function Factory Setting NPN mode 24V Digital control signal common Source 24V 5 200mA COM Digital control signal common Sink Common for multi function input terminals FWD Forward Stop command FWD DCM ON Æ forward running OFF Æ deceleration to stop REV Reverse Stop command REV DCM ON Æ reverse runn...

Page 31: ...common Relay 10V Potentiometer power supply Analog frequency setting 10Vdc 20mA AVI1 AVI Analog voltage input Impedance 20Ω Range 0 20mA 0 10V 0 Max Output Frequency Pr 01 00 AVI switch factory setting is 0 10V ACI Analog current input Impedance 250Ω Range 0 20mA 0 10V 0 Max Output Frequency Pr 01 00 ACI Switch factory setting is 0 20mA AVI2 AUI Auxiliary analog voltage input Impedance 20kΩ Range ...

Page 32: ...s to control the terminal ACM If the analog input signals are affected by noise from the VFD connect a capacitor and ferrite core as indicated in the following diagram NOTE The value of the capacitor is 0 1 0 01uF if there is no noise issue the capacitor is not necessary Digital inputs FWD REV MI1 MI8 COM When using contacts or switches to control the digital inputs use high quality components to ...

Page 33: ...TER 6 CONTROL CIRCUIT TERMINAL 33 63 4528 04 2 Remove the control board by pulling it out for a distance 6 8 cm see 1 in the figure below then lift the control board upward see 2 in the figure below M33268 ...

Page 34: ...CHAPTER 6 CONTROL CIRCUIT TERMINAL 63 4528 04 34 ...

Page 35: ... performance Please select applicable components according to your need and contact Honeywell local distributors or Honeywell customer services for product availability List of Optional Components All Brake Resistors and Brake Units Used in VFD Non fuse Circuit Breaker Fuse Specification Chart Digital Keypad Panel Mounting Kit Conduit Box Kit Fan Kit Flange Mounting Kit IFD6530 USB RS 485 Communic...

Page 36: ...8 3 46 17 5 40 30 14 9 3000W 6 6Ω BR1K5W3P3 2 2 series 58 5 8 66 25 1 50 37 20 3 2015 2 4000W 5 1Ω BR1K0W5P1 2 2 series 75 4 8 80 30 4 60 45 25 1 2022 2 4800W 3 9Ω BR1K2W3P9 2 2 series 97 3 2 120 45 6 75 55 30 5 2022 2 6000W 3 3Ω BR1K5W3P3 2 2 series 118 3 2 120 45 6 100 75 37 2 2022 3 7200W 2 6Ω BR1K2W3P9 2 2 series 145 2 1 180 68 4 125 90 50 8 2022 4 9600W 2Ω BR1K2W3P9 2 2 series 190 1 6 240 91 ...

Page 37: ...ns The purpose of installing the thermal over load relay is to protect the brake resistor from damages due to frequent brakes or caused by brake unit s continuous conductions resulted from unusual high input voltage Under such circumstance turn off the power to prevent damaging the brake resistor 60 45 25 1 4045 1 4800W 15Ω BR1K2W015 4 2 parallel 2 series 50 12 7 60 45 6 75 55 30 5 4045 1 6000W 13...

Page 38: ... information in the user manual of the brake unit thoroughly prior to operation 5 This chart is for normal usage if the VFD will be applied for frequent braking it is recommended to increase the watts by 2 3 times 6 Thermal Relay Thermal relay selection is based on its overload capability A standard braking capacity for VFD CORE is 10 ED Tripping time 10s The figure below is an example of 460V 110...

Page 39: ...B1000T 100 HCRDC0150B1000T 50 HCRDA0200B1000T 125 HCRDC0200B1000T 60 HCRDA0250C1000T 150 HCRDC0250B1000T 75 HCRDA0300C1000T 200 HCRDC0300C1000T 100 HCRDA0400C1000T 225 HCRDC0400C1000T 125 HCRDA0500D1000T 250 HCRDC0500C1000T 150 HCRDA0600D1000T 300 HCRDC0600D1000T 175 HCRDA0750E1000T 400 HCRDC0750D1000T 250 HCRDA1000E1000T 450 HCRDC1000D1000T 300 HCRDA1250E1000T 600 HCRDC1250D1000T 300 Model 230V I...

Page 40: ...DC0020A1000T 5 4 4 3 10 JJS 10 HCRDC0030A1000T 7 4 5 9 15 JJS 15 HCRDC0050A1000T 11 8 7 20 JJS 20 HCRDC0075A1000T 18 15 5 30 JJS 30 HCRDC0100A1000T 20 17 40 JJS 40 HCRDC0150B1000T 25 20 50 JJS 50 HCRDC0200B1000T 33 26 60 JJS 60 HCRDC0250B1000T 39 35 75 JJS 75 HCRDC0300C1000T 47 40 100 JJS 100 HCRDC0400C1000T 58 47 125 JJS 125 HCRDC0500C1000T 76 63 150 JJS 150 HCRDC0600D1000T 91 74 175 JJS 175 HCRD...

Page 41: ...his key controls the operational direction of the motor NOT activated out of the box Press ENTER and go to the next submenu If at the parameter level press enter to modify and press enter to save changes ESC key function is to leave current menu and return to the last menu It is also functioned as a return key in the sub menu Press menu to return to main menu See main menu descriptions on followin...

Page 42: ...Automatic control from a remote speed and start command source Table 3 Descriptions of LED Functions LED Descriptions Steady ON operation indicator for the VFD including DC brake zero speed standby restart after fault and speed search Blinking VFD is decelerating to stop Steady OFF VFD is not running Steady ON VFD is stopped Blinking VFD is in the standby status Steady OFF VFD running Operation Di...

Page 43: ...CHAPTER 7 OPTIONAL COMPONENTS 43 63 4528 04 Fig 1 Keypad Dimensions mm inches VFD Cx F1 F2 F3 F4 ESC MENU AUTO HAND STOP RESET FWD REV FWD ENTER ERR COMM RUN RUN M33223 72 2 53 64 116 4 9 16 15 19 32 ...

Page 44: ... Side Bracket Screw 4 M4 p 0 7 L8mm Torque 10 12kg cm 8 7 10 4lb in Panel cutout dimension Unit mm inch Panel cutout dimension Unit mm inch M33300 M33301 M33302 Ø 5 3 16 36 1 27 64 24 15 16 19 3 4 22 7 8 93 3 21 32 57 2 7 32 M33303 PANEL A B KEYPAD Normal cutout dimension Deviation 0 15mm 0 0059inch Cutout dimension Waterproof level IP56 Deviation 0 15mm 0 0059inch Panel thickness 1 2mm 1 6mm 2 0m...

Page 45: ...CHAPTER 7 OPTIONAL COMPONENTS 45 63 4528 04 M33304 4 SCREWS PANEL MOUNTING PLATE KEYPAD M33305 PANEL KEYPAD M33306 4 SCREWS SIDE BRACKET ...

Page 46: ...rame E 208 230V HCRDA0750E1000T HCRDA1000E1000T HCRDA1250E1000T Item Description Qty Item Description Qty 1 Screw M5 0 8 10L 4 1 Screw M5 0 8 10L 6 2 Rubber 28 2 2 Bushing Rubber 28 2 3 Rubber 44 2 3 Bushing Rubber 44 4 4 Rubber 88 2 4 Bushing Rubber 100 2 5 Conduit box cover 1 5 Conduit box cover 1 6 Conduit box base 1 6 Conduit box base 1 5 1 6 4 3 2 M33411 M33412 5 6 3 2 4 1 ...

Page 47: ...of the cover to remove the cover as shown in the following fig ure Screw torque 10 12kg cm 8 66 10 39Ib in 2 Remove the 5 screws shown in the following figure Screw torque 24 26kg cm 20 8 22 6Ib in 3 Install the conduit box by tightening the 5 screws shown in the following figure Screw torque 24 26kg cm 20 8 22 6Ib in M33332 M33333 M33334 ...

Page 48: ...CHAPTER 7 OPTIONAL COMPONENTS 63 4528 04 48 4 Tighten the 2 screws shown in the following figure Screw torque 10 12kg cm 8 66 10 39Ib in M33335 ...

Page 49: ...cover Screw torque 12 15 kg cm 10 4 13Ib in 2 Tighten the 6 screws shown in the following figure and place the cover back to the original position Screw torque 25 30kg cm 20 8 30Ib in 3 Tighten the 4 screws shown in the following figure Screw torque 12 15kg cm 10 4 13Ib in M33336 M33337 M33338 ...

Page 50: ...B1000T HCRDFANFRB2H U Heat Sink Cooling Fan Frame B for 15 HP 208 230V and 20 HP 25 HP 460V HCRDA0150B1000T HCRDC0200B1000T HCRDC0250B1000T HCRDFANFRB3H U Heat Sink Cooling Fan Frame B for 20 HP 208 230V HCRDA0200B1000T HCRDFANFRB1B U Board Assembly Cooling Fan Frame B for 10 HP 20 HP 208 230V and 15HP 25 HP 460V HCRDA0100B1000T HCRDA0150B1000T HCRDA0200B1000T HCRDC0150B1000T HCRDC0200B1000T HCRDC...

Page 51: ...HCRDA0500D1000T HCRDA0600D1000T HCRDC0600D1000T HCRDC0750D1000T HCRDC1000D1000T HCRDC1250D1000T HCRDFANFRD1H U Heat Sink Cooling Fan HCRDFANFRD1B U Board Assembly Cooling Fan HCRDFANFRE1H U Heat Sink Cooling Fan Frame E for 75 HP 100 HP 208 230V HCRDA0750E1000T HCRDA1000E1000T HCRDFANFRE2H U Heat Sink Cooling Fan Frame E for 125HP 208 230V HCRDA1250E1000T HCRDFANFRE1B U Board Assembly Cooling Fan ...

Page 52: ...rrow signs press the tabs on both sides of the fan to remove it 2 As shown by the partially enlarged image below remove the fan from the unit Heat Sink Cooling Fan Frame B Corresponding models HCRDA0100B1000T HCRDA0150B1000T HCRDC0150B1000T HCRDA0200B1000T HCRDC0200B1000T HCRDC0250B1000T 1 As shown by the arrow signs press the tabs on both sides of the fan to remove it 2 As shown by the partially ...

Page 53: ...150B1000T HCRDC0150B1000T HCRDA0200B1000T HCRDC0200B1000T HCRDA0250C1000T HCRDC0250B1000T Corresponding models Frame C HCRDA0250C1000T HCRDA0300C1000T HCRDA0400C1000T HCRDC0300C1000T HCRDC0400C1000T HCRDA0500D1000T As shown by the partially enlarged image disconnect the fan s power then use a screwdriver to unclench and remove the fan M33354 ...

Page 54: ...Press on top of the digital keypad to properly remove it Screw torque 10 12kg cm 8 6 10 4in lbf 2 Loosen screw 3 and screw 4 then press the tab on the right and left to remove the cover Screw torque 6 8kg cm 5 2 6 9in lbf 3 Loosen screw 5 and disconnect the fan s power Screw torque 10 12kg cm 8 6 10 4in lbf 4 Loosen screws 1 4 Screw torque 24 26kg cm 20 8 22 6in lbf 5 Disconnect fan s power as sho...

Page 55: ...ow the procedure for both models of the fan Loosen screw 1 4 as shown in the figure below and disconnect the fan s power then remove the fan Screw torque 24 26kg cm 20 8 22 6in lbf Loosen screw 1 and screw 2 as shown in the figure below and disconnect fan s power before removing the fan Screw torque 24 26kg cm 20 8 22 6in lbf M33360 M33361 M33362 ...

Page 56: ...ng Kit Frame A Type 2 Corresponding models HCRDA0010A1000T HCRDA0020A1000T HCRDA0075A1000T HCRDC0010A1000T HCRDC0020A1000T HCRDC0030A1000T HCRDC0075A1000T HCRDC0100A1000T M33363 M33364 M33365 Mounting Plate 1 each Side Bracket 2 each Side Bracket 2 each Screw 1 4 each M3 P 0 5 L 6mm Screws 2 8 each M6 1 0 L 16mm Side Bracket 2 each Side Bracket 2 each Screw 1 8 each M6 P 1 0 L 16mm M33364 M33365 5...

Page 57: ...rew torque 6 8kg cm 5 21 6 95Ib in 2 Install side bracket using 2 screws on one side M6 Screw torque 25 30kg cm 21 7 26 Ib in 3 Install side brackets by using screws on the other side M6 Screw torque 25 30kg cm 21 7 26 Ib in M33367 SCREWS SCREWS M33368 SIDE BRACKET SIDE BRACKET SCREW 2 M33369 SIDE BRACKET SCREW 2 SIDE BRACKET SCREW 2 ...

Page 58: ...L COMPONENTS 63 4528 04 58 4 Mount VFD on the frame using 4 screws M6 through the side brackets and the plate then fasten the screws Screw torque 25 30kg cm 5 21 6 94Ib in 25 30kg cm 21 7 26Ib in M33370 SCREW 2 SCREW 2 ...

Page 59: ...tall side bracket using 2 screws on one side M3 Screw torque 25 30kg cm 21 7 26Ib in As shown in the figures below 3 Mount VFD on the frame using 4 screws M6 through the side brackets and the plate then fasten the screws Screw torque 25 30kg cm 21 7 26 Ib in As shown in the figures below M33371 SIDE BRACKET SIDE BRACKET SCREW 1 KIT 1 M33372 SIDE BRACKET SCREW 1 SIDE BRACKET SCREW 1 M33373 SCREW 1 ...

Page 60: ...ame B Unit in in mm Flange Mounting Kit Frame B Corresponding models All Frame B models M33374 M33375 Side Bracket 2 each Side Bracket 2 each Screw 1 4 each M8 P 1 25 Screw 2 6 each M6 P 1 0 6 M6 1 0 OR 6 Ø17 64 Ø7 6 13 16 173 7 51 64 198 8 29 32 226 12 11 16 322 13 25 32 350 M33376 ...

Page 61: ...ded M8 Screw torque 40 45kg cm 34 7 39 0Ib in As shown in the following figure 2 Mount VFD on the frame using 6 screws M6 through the side brackets and the plate then fasten the screws Screw torque 25 30kg cm 21 7 26Ib in As shown in the following figure M33378 SCREW 1 SIDE BRACKET SIDE BRACKET SIDE BRACKET SIDE BRACKET M33379 SCREW 2 ...

Page 62: ...e C Unit in in mm Flange Mounting Kit Frame C Corresponding models All Frame C models M33374 M33380 Side Bracket 2 each Side Bracket 2 each Screw 1 4 pieces M8 P 1 25 Screw 2 8 pieces M6 P 1 0 8 M6 1 0 OR 8 Ø17 64 Ø7 M33381 9 3 32 231 10 5 32 258 11 17 64 286 15 53 64 402 16 15 16 430 ...

Page 63: ...crew 1 M8 Screw torque 50 55kg cm 43 4 47 7Ib in As shown in the figures below 2 Plate installation place 8 of the screw 2 M6 through accessories 1 2 and the plate then tighten the screws Screw torque 25 30kg cm 21 7 26 0Ib in As shown in the figures below M33382 SCREW 1 SIDE BRACKET SIDE BRACKET SIDE BRACKET SIDE BRACKET M33383 SCREW 2 ...

Page 64: ...CHAPTER 7 OPTIONAL COMPONENTS 63 4528 04 64 Frame D Fig 5 Panel Cutout Diagram Frame D Unit in in mm 13 5 16 338 11 7 32 285 19 15 16 507 4 M10 P1 5 OR 4 Ø7 16 Ø11 25 64 10 29 64 12 M33384 ...

Page 65: ...CHAPTER 7 OPTIONAL COMPONENTS 65 63 4528 04 Frame E Fig 6 Panel Cutout Diagram Frame E Unit in in mm 4 M12 P1 75 OR 4 Ø33 64 Ø13 21 1 4 540 13 3 16 335 15 1 8 384 7 16 11 37 64 15 M33385 ...

Page 66: ...Screw torque 24 26kg cm 20 8 22 6Ib in 3 Tighten 4 screws as shown in the figure below Screw torque 30 32kg cm 26 0 27 8Ib in 7 Place 4 screws M10 through Fixture 1 2 and the plate then fasten the screws as shown in the following figure Screw torque 200 240kg cm 173 6 208 3Ib in 4 Tighten 5 screws as shown in the figure below Screw torque 30 32kg cm 26 0 27 8Ib in M33386 FIXTURE 2 4 3 2 1 8 7 6 5 ...

Page 67: ...tact Honeywell Technical Support for professional advice To prevent drive damage during installation please remove the digital keypad and the cover before wiring Refer to the instructions below Remove Keypad cover Frame A B and C Screw Torque 8 10Kg cm 6 9 8 7lb in Frame D Screw Torque 8 10Kg cm 6 9 8 7lb in M33568 M33569 ...

Page 68: ...CHAPTER 8 INSTALLATION OF THE OPTION CARDS 63 4528 04 68 Frame E Screw Torque 12 15Kg cm 10 4 13lb in As shown below lift the cover then pull to remove it M33260 ...

Page 69: ...s Select SINK NPN SOURCE PNP in J1 jumper external power supply MI10 MI13 Refer to parameters 02 27 02 30 in Chapter 11 to program the multi function inputs MI10 MI13 Internal power is applied from terminal E24 24Vdc 5 200mA 5W External power 24VDC max voltage 30VDC min voltage 19VDC 30W ON the activation current is 6 5mA OFF leakage current tolerance is 10μA MO10 MO11 Multi function output termin...

Page 70: ...inals Descriptions MO3 MO13 Refer to Pr 02 36 Pr 02 46 in Chapter 11 for multi function output selection Resistive load 5A N O 3A N C 250VAC 5A N O 3A N C 30VDC Inductive load COS 0 4 2 0A N O 1 2A N C 250VAC 2 0A N O 1 2A N C 30VDC It is used to output each monitor signal such as drive is in operation frequency attained or overload indication Screw Specifications for Option Cards Terminals I O Ex...

Page 71: ...nction 3 Comm Card 4 RJ 45 connection port 5 Removable control circuit terminal Network Interface Interface RJ 45 with Auto MDI MDIX Number of ports 1 Port Transmission method IEEE 802 3 IEEE 802 3u Transmission cable Category 5e shielding 100M Transmission speed 10 100 Mbps Auto Detect Network protocol ICMP IP TCP UDP DHCP SMTP MODBUS OVER TCP IP Honeywell Configuration Electrical specifications ...

Page 72: ...for VFD CORE to connect to an Ethernet Before VFD CORE is linked to an Ethernet set up the communication parameters shown in the table below Then Ethernet master will be able to read write the frequency characters and control characters from into VFD CORE after communication parameters are set Noise Immunity ESD IEC 61800 5 1 IEC 6100 4 2 EFT IEC 61800 5 1 IEC 6100 4 4 Surge Teat IEC 61800 5 1 IEC...

Page 73: ...and 5 Operation command from communication card 09 30 Communication decoding method 0 The decoding method for Honeywell VFD 09 75 IP configuration 0 Static IP 0 Dynamic IP DHCP 1 09 76 IP address 1 192 IP address 192 168 1 5 09 77 IP address 2 168 IP address 192 168 1 5 09 78 IP address 3 1 IP address 192 168 1 5 09 79 IP address 4 5 IP address 192 168 1 5 09 80 Net mask 1 255 Net mask 255 255 255...

Page 74: ... COMMUNICATION CARD H 0203 1 R Firmware version Displaying the current firmware version in hex e g H 0100 indicates the firmware version V1 00 2 R Release date of the version Displaying the data in decimal form 10 000s digit and 1 000s digit are for month 100s digit and 10s digit are for day For 1 digit 0 morning 1 afternoon 11 R W Modbus Timeout Preset 500 ms 13 R W Keep Alive Time Preset 30 s M3...

Page 75: ...ted to network PC and MODBUS TCP IP COMMUNICATION CARD in different networks and blocked by network firewall Search by IP or set up relevant settings by VFD keypad Fail to open MODBUS TCP IP COMMUNICATION CARD setup page MODBUS TCP IP COMMUNICATION CARD not connected to network Make sure MODBUS TCP IP COMMUNICATION CARD is connected to the network Incorrect communication setting in DCISoft Make su...

Page 76: ...rt 6 Screw fixing hole 7 Fool proof groove PROFIBUS DP Communication Connector Interface DB9 Connector connector DB9 Transmission method High speed RS 485 RS 485 Transmission cable Shielded twisted pair cable Electrical isolation 500VDC 500VDC Message type Data exchange periodically Module name PROFIBUS DP COMMUNICATION CARD GSD document 08DB GSD Company ID 08DB HEX Serial transmission speed suppo...

Page 77: ... storage Operation 10 C 50 C Temperature 90 Humidity Storage 25 C 70 C Temperature 95 Humidity Shock vibration resistance International standardIEC61131 2 IEC68 2 6 TEST Fc IEC61131 2 IEC 68 2 27 TEST Ea PROFIBUS DP Communication Connector Definition of pins Pin Name Definition 1 Not defined 2 Not defined 3 Rxd Txd P Sending receiving data P B 4 Not defined 5 DGND Data reference ground 6 VP Power ...

Page 78: ... 7 Power supplied from the VFD Product introduction NET LED LED status Indication Action Green light on Normal status No action required Red light on PROFIBUS DP COMMUNICATION CARD is not connected to PROFIBUS DP bus Connect PROFIBUS DP COMMUNICATION CARD to PROFIBUS DP bus Red light flashes Invalid PROFIBUS communication address Set the PROFIBUS address of PROFIBUS DP COMMUNICATION CARD between 1...

Page 79: ...ion protocol Honeywell HSSP protocol Electrical Specifications Power supply 5VDC provided by VFD Insulation voltage 500VDC Communication 0 85W Power consumption 1W Weight 23g Environmental Specifications Noise immunity ESD IEC 61800 5 1 IEC 6100 4 2 EFT IEC 61800 5 1 IEC 6100 4 4 Surge Teat IEC 61800 5 1 IEC 6100 4 5 Conducted Susceptibility Test IEC 61800 5 1 IEC 6100 4 6 Operation storage Operat...

Page 80: ...ed Red light flashes DEVICENET COMMUNICATION CARD is on line but I O connection is timed out 1 Check if the network connection is normal 2 Check if the master operates normally Red light on 1 The communication is down 2 MAC ID test failure 3 No network power supply 4 DEVICENET COMMUNICATION CARD is off line 1 Make sure all the MAC IDs on the network are not repeated 2 Check if the network installa...

Page 81: ... connection port 4 LINK indicator 5 RJ 45 connection port 6 POWER indicator 7 Fool proof groove Network Interface Interface RJ 45 with Auto MDI MDIX Number of ports 1 Port Transmission method IEEE 802 3 IEEE 802 3u Transmission cable Category 5e shielding 100M Transmission speed 10 100 Mbps Auto Detect Network protocol ICMP IP TCP UDP DHCP HTTP SMTP MODBUS OVER TCP IP Ethernet IP Honeywell Configu...

Page 82: ... Conducted Susceptibility Test IEC 61800 5 1 IEC 61000 4 6 Operation storage Operation 10 C 50 C temperature 90 humidity pollution degree 2 Storage 25 C 70 C temperature 95 humidity non condensing Vibration shock immunity International standard IEC 61800 5 1 IEC 60068 2 6 IEC 61800 5 1 IEC 60068 2 27 Connecting ETHERNET IP COMMUNICATION CARD to a Network 1 Turn off the power of VFD 2 Open the cove...

Page 83: ...meters Functions Factory setting Dec Explanation 00 20 Set up source of frequency command 0 Frequency command from keypad 00 21 Set up source of operation command 5 Operation command from communication card 09 30 Communication decoding method 0 The decoding method for Honeywell VFD Honeywell AMD 09 75 IP configuration 0 Static IP 0 Dynamic IP 09 76 IP address 1 192 IP address 192 168 1 5 09 77 IP ...

Page 84: ...ETHERNET IP COMMUNICATION CARD 63 4528 04 84 Figure 6 Figure 7 Figure 8 M33575 M33576 M33577 ...

Page 85: ...ICATION CARD not connected to network Make sure ETHERNET IP COMMUNICATION CARD is connected to network PC and ETHERNET IP COMMUNICATION CARD in different networks and blocked by network firewall Search by IP or set up relevant settings by VFD keypad Fail to open ETHERNET IP COMMUNICATION CARD setup page ETHERNET IP COMMUNICATION CARD not connected to network Make sure ETHERNET IP COMMUNICATION CAR...

Page 86: ...ETHERNET IP COMMUNICATION CARD 63 4528 04 86 ...

Page 87: ... 4 4 6 8 10 13 20 26 30 36 48 58 72 86 102 Rated Output Current A 4 6 5 8 11 17 25 33 49 65 75 90 120 146 180 215 255 Applicable Motor Output kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Applicable Motor Output HP 0 5 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 Overload tolerance 120 of rated current for 1 minute 160 of rated current for 3 seconds Max output frequency Hz 600 00Hz 55...

Page 88: ...6 48 58 73 88 120 Rated Output Current A 2 8 3 4 6 10 5 12 18 24 32 38 45 60 73 91 110 150 Applicable Motor Output kW 0 4 0 75 1 5 2 2 4 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Applicable Motor Output HP 0 5 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 Overload tolerance 120 of rated current for 1 minute 160 of rated current for 3 seconds Max output frequency Hz 600 00Hz 90KW 400 00Hz Carrier Frequency...

Page 89: ...urve accel deccel 3 wire sequence Auto Tuning rotational stationary Frequency upper lower limit settings Cooling fan on off switch Slip compensation Torque compensation JOG frequency MODBus communication RS 485 RJ45 max 115 2 kbps DC injection braking at start stop Smart Stall PID control with sleep function Energy saving control Fan Control 230V series Model HCRDA0200B1000T 20HP and above are PWM...

Page 90: ...emperature for every 100m increase in altitude Maximum altitude for Corner Grounded is 2000m Package Drop Storage ISTA procedure 1A according to weight IEC60068 2 31 Transportation Vibration 1 0mm peak to peak value range from 2Hz to 13 2 Hz 0 7G 1 0G range from 13 2Hz to 55Hz 1 0G range from 55Hz to 512 Hz Comply with IEC 60068 2 6 Impact IEC EN 60068 2 27 Operation Position Max allowed offset an...

Page 91: ...s key controls the operational direction of the motor NOT activated out of the box Press ENTER and go to the next submenu If at the parameter level press enter to modify and press enter to save changes ESC key function is to leave current menu and return to the last menu It is also functioned as a return key in the sub menu Press menu to return to main menu See main menu descriptions on following ...

Page 92: ...nto Hand control where the user can control the motor Frequency and START and STOP Pressing this key will revert the VFD to remote Automatic control from a remote speed and start command source Table 2 Descriptions of LED Functions LED Descriptions Steady ON operation indicator for the VFD including DC brake zero speed standby restart after fault and speed search Blinking VFD is decelerating to st...

Page 93: ... needed PRESS ENTER to save changes 8 Motor RPM Motor s rated RPM based upon Motor Name Plate data Press F4 to accept factory defaults Use arrow keys to adjust ONLY if needed PRESS ENTER to save changes 9 ACCEL TIME The time required to accelerate from the motor s current speed reference to a new speed reference Acceleration time is factory set for typical Fan and Pump needs Use arrow keys to adju...

Page 94: ... located here STARTUP WIZARD parameters are also listed in this menu Keypad Lock The keypad is locked when ENTER is pressed When any key is pressed the following screen will appear To unlock hold the ESC key down for 3 seconds Press ENTER when done Language Use the arrow key to move up and down to change the language selection Display Setup Display Setup Menu allows the user to adjust the backligh...

Page 95: ...ts 9600 bps 19200 bps and 38400 bps 4 The VFD communication address to read and write are at 0x22xx Main Page Refer to the full parameters in Chapter 12 PLC Enabled Refer to the full parameters in Chapter 12 Copy PLC Refer to the full parameters in Chapter 12 PC Link Refer to the full parameters in Chapter 12 Cable Description Cable 7 RJ45 Extension Lead 7 feet Cable 15 RJ45 Extension Lead 15 feet...

Page 96: ... b15 b0 IBGT temperature T 2210h R b15 b0 DI ON OFF status i 2211h R b15 b0 DO ON OFF status o 2212h R b15 b0 Multi Speed S 2213h R b15 b0 DI CPU pin status i 2214h R b15 b0 DO CPU pin status o 2215h R b15 b0 Running number of Encoder Z 2216h R b15 b0 Pulse Input Frequency 4 2217h R b15 b0 Pulse Input Position 4 Table 5 Definition of Communication Address ...

Page 97: ...kW 16 230V 15HP 11kW 17 460V 15HP 11kW 18 230V 20HP 15kW 19 460V 20HP 15kW 20 230V 25HP 18 5kW 21 460V 25HP 18 5kW 22 230V 30HP 22kW 23 460V 30HP 22kW 24 230V 40HP 30kW 25 460V 40HP 30kW 26 230V 50HP 37kW 27 460V 50HP 37kW 28 230V 60HP 45kW 29 460V 60HP 45kW 30 230V 75HP 55kW 31 460V 75HP 55kW 32 230V 100HP 75kW 33 460V 100HP 75kW 34 230V 125HP 90kW 35 460V 125HP 90kW 37 460V 150HP 110kW 39 460V 1...

Page 98: ...nk in C c 16 The status of digital input ON OFF i 17 The status of digital output ON OFF o 18 Multi step speed S 19 The corresponding CPU pin status of digital input d 20 The corresponding CPU pin status of digital output 0 25 Overload counting 0 00 100 00 h 26 Ground Fault GFF Unit G 27 DC Bus voltage ripple Unit Vdc r 28 Display PLC data D1043 C 30 Display output of user defined U 31 H page x Pr...

Page 99: ... Digital keypad 1 External analog input Pr 03 00 2 RS 485 serial communication 3 External UP DOWN terminal 5 Communication card not included CANopen card 1 a 00 16 Stop method 0 Ramp to stop 1 Coast to stop 1 a 00 17 Motor Operating Direction Control 0 Enable forward reverse 1 Reverse disable 2 Forward disable 1 a 00 18 Memory of Communication Frequency Command Read Only Read Only 00 19 User Defin...

Page 100: ...inal 6 CANopen communication card 8 Communication card no CANopen card 0 a 00 24 Source of the Operation Command HAND 0 Digital keypad 1 External terminals Keypad STOP disabled 2 RS 485 serial communication Keypad STOP disabled 3 CANopen communication card 5 Communication card not include CANopen card 0 00 25 Digital Keypad STOP Function 0 STOP key disable 1 STOP key enable 0 00 26 Display Filter ...

Page 101: ...0 second Pr 01 37 1 0 0 6000 0 second Frame A B C 30 00 Frame D E 60 00 a 01 13 Decel Time 1 Pr 01 37 0 0 00 600 00 second Pr 01 37 1 0 0 6000 0 second 30 00 10 0 a 01 14 Accel Time 2 Pr 01 37 0 0 00 600 00 second Pr 01 37 1 0 0 6000 0 second 10 00 10 0 a 01 15 Decel Time 2 Pr 01 37 0 0 00 600 00 second Pr 01 37 1 0 0 6000 0 second 10 00 10 0 a 01 16 Accel Time 3 Pr 01 37 0 0 00 600 00 second Pr 0...

Page 102: ... 0 00 01 33 Skip Frequency 3 Lower Limit 0 00 600 00Hz 0 00 01 34 Zero speed Mode 0 Output waiting 1 Zero speed operation 2 Output at Minimum Frequency the 4th output frequency 0 01 35 V f Curve Selection 0 normal V F curve 1 Curve to the power of 1 5 2 Curve to the power of 2 2 a 01 36 Optimal Acceleration Deceleration Setting 0 Linear accel decel 1 Auto accel Linear decel 2 Linear accel Auto dec...

Page 103: ... Selection for PLC mode bit0 52 Selection for PLC mode bit1 53 Trigger CANopen quick stop 54 UVW Magnetic Contactor On Off 55 Brake Released Signal 56 Local Remote Selection 57 Max Forward Disabled 58 Enable fire mode with RUN Command 59 Enable fire mode without RUN Command 60 All motors disabled 61 Motor 1 disabled 62 Motor 2 disabled 63 Motor 3 disabled 64 Motor 4 disabled 65 Motor 5 disabled 66...

Page 104: ... actual output frequency 34 Zero speed include stop actual output frequency 35 Error output selection 1 Pr 06 22 36 Error output selection 2 Pr 06 23 37 Error output selection 3 Pr 06 24 38 Error output selection 4 Pr 06 25 40 Speed attained including Stop 44 Low current output 45 UVW Magnetic Contactor enabled 47 Brake output closed 50 Output for CANopen control 51 Output for RS485 52 Output for ...

Page 105: ...after Reset and Activate 0 Disabled 1 Drive runs if run command exists after reset 1 a 02 45 Max Frequency of Resolution Switch 0 01 600 00Hz 60 00 a 02 46 Switch the delay time of Max output frequency 0 000 65 000 seconds 0 000 a 02 47 Status of Multi function Input Terminal Monitor the status of multi function input terminals Read Only a 02 48 Status of Multi function Output Terminal Monitor the...

Page 106: ...he center 0 a 03 07 ACI positive negative bias mode a 03 08 AVI2 positive negative bias mode a 03 09 Analog Input Gain 1 AVI1 500 0 500 0 500 0 500 0 500 0 500 0 100 0 100 0 100 0 a 03 10 Analog Input Gain 2 ACI a 03 11 Analog Positive Input Gain 3 AVI2 a 03 12 Analog Input Filter Time AVI1 0 00 20 00 seconds 0 01 a 03 13 Analog Input Filter Time ACI 0 00 20 00 seconds 0 01 a 03 14 Analog Input Fi...

Page 107: ...65 535 seconds 0 a 03 25 AVI1 Selection 0 0 10V 1 0 20mA 2 4 20mA 0 a 03 26 ACI Selection 0 4 20mA 1 0 10V 2 0 20mA 0 a 03 27 Status of PLC Output Terminal Monitor the status of PLC output terminals Read Only 03 28 AFM2 0 20mA Output Selection 0 0 20mA 1 4 20mA 0 03 29 AFM1 DC output setting level 0 00 100 00 0 00 03 30 AFM2 DC Output Setting Level 0 00 100 00 0 00 03 31 AFM1 0 20mA 4 20mA selecti...

Page 108: ...g a 04 00 1st Step Speed Frequency 0 00 600 00Hz 30 00 a 04 01 2nd Step Speed Frequency 0 00 600 00Hz 40 00 a 04 02 3rd Step Speed Frequency 0 00 600 00Hz 5 5 a 04 03 4th Step Speed Frequency 0 00 600 00Hz 50 00 a 04 04 5th Step Speed Frequency 0 00 600 00Hz 5 5 a 04 05 6th Step Speed Frequency 0 00 600 00Hz 5 5 a 04 06 7th Step Speed Frequency 0 00 600 00Hz 5 5 a 04 07 8th Step Speed Frequency 0 ...

Page 109: ...atus motor not spinning 0 10 0 05 01 Full Load current of Induction Motor 1 Amps 10 120 of the drive s rated current a 05 02 Rated Power of Induction Motor 1 kW 0 655 35kW a 05 03 Rated Rotational Speed of Induction Motor 1 rpm 0 65535 1710 60Hz 4 poles 1410 50Hz 4 poles 1710 05 04 Pole Number of Induction Motor 1 2 20 4 05 05 No Load Current of Induction Motor 1 Amps 0 Pr 05 01 of factory setting...

Page 110: ...inue to operate after detection 2 Over torque detection during constant speed operation stop operation after detection 3 Over torque detection during operation continue to operate after detection 4 Over torque detection during operation stop operation after detection 0 a 06 06 Over torque Detection Level OT1 10 200 100 drive s rated current 120 a 06 07 Over torque Detection Time OT1 0 0 60 0 secon...

Page 111: ...rive will be overloaded 22 Electronics thermal relay 1 EoL1 23 Electronics thermal relay 2 EoL2 24 Motor overheat oH3 PTC 25 Reserved 26 Over torque 1 ot1 27 Over torque 2 ot2 28 Under current 1 uc1 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Reserved 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36...

Page 112: ...5 Read Only 06 35 Motor Speed in rpm at Malfunction 0 65535 Read Only 06 36 Status of Multi function Input Terminal when Malfunction 0 65535 Read Only 06 37 Status of Multi function Output Terminal when Malfunction 0 65535 Read Only 06 38 Drive Status when Malfunction 0 65535 Read Only 06 39 Action for detected Output Phase Loss OPhL 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coa...

Page 113: ... 0 06 53 Fault Record 1 Min 0 65535 minutes Read Only 06 54 Fault Record 2 Min 0 65535 minutes Read Only 06 55 Fault Record 3 Min 0 65535 minute Read Only 06 56 Fault Record 4 Min 0 65535 minutes Read Only 06 57 Fault Record 5 Min 0 65535 minutes Read Only 06 58 Fault Record 6 Min 0 65535 minutes Read Only 06 59 Number of Days of Malfunction days Read Only Read Only 06 60 Duration of Malfunction m...

Page 114: ...00 00Hz 0 00 a 07 05 Restart after Momentary Power Down 0 Stop operation 1 Speed search starting from last speed before the moment of power down 2 Speed search starting from minimum output frequency 1 a 07 06 Maximum Power Loss Duration 0 1 20 0 seconds 2 0 a 07 07 Base Block Time 0 1 5 0 seconds 0 5 a 07 08 Current Limit for Speed Search 20 200 100 a 07 09 Base Block Speed Search oc ov bb 0 Stop ...

Page 115: ... after the VFD stops fan will be OFF 2 When the VFD runs the fan is ON When the VFD stops the fan is OFF 3 Fan turns ON when the preliminary heat sink s temperature reached around 60 C 140 F 4 Fan always OFF 0 a 07 19 Emergency Stop EF Force to Stop Selection 0 Coast stop 1 By deceleration Time 1 2 By deceleration Time 2 3 By deceleration Time 3 4 By deceleration Time 4 5 System Deceleration 6 Aut...

Page 116: ... a 08 08 Options on Feedback Error 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 Warn and operate at last frequency 0 a 08 09 Sleep Frequency 0 00 600 00Hz or 0 200 00 0 00 a 08 10 Wake up Frequency 0 00 600 00Hz or 0 200 00 0 00 a 08 11 Sleep Time 0 0 6000 0 seconds 0 0 a 08 12 PID Deviation Level 1 0 50 0 10 0 a 08 13 PID Deviation Time 0 1 300 0 seconds 5 0 a 08 1...

Page 117: ... ASCII 8 8E1 ASCII 9 8O1 ASCII 10 8E2 ASCII 11 8O2 ASCII 12 8N1 RTU 13 8N2 RTU 14 8E1 RTU 15 8O1 RTU 16 8E2 RTU 17 8O2 RTU 1 a 09 05 Response Delay Time 0 0 200 0ms 2 0 a 09 06 Main Communication Frequency Hz 0 00 600 00Hz 60 00 a 09 07 Block Transfer 1 0 65535 0 a 09 08 Block Transfer 2 0 65535 0 a 09 09 Block Transfer 3 0 65535 0 a 09 10 Block Transfer 4 0 65535 0 a 09 11 Block Transfer 5 0 6553...

Page 118: ...ard 1 09 31 CANopen Communication Status 0 Node Reset State 1 Com Reset State 2 Boot up State 3 Pre Operation State 4 Operation State 5 Stop State 0 09 32 CANopen Control Status 0 Not Ready For Use State 1 Inhibit Start State 2 Ready To Switch On State 3 Switched On State 4 Enable Operation State 7 Quick Stop Active State 13 Err Reaction Active State 14 Error State 0 09 33 Reset CAN Initial Idx bi...

Page 119: ...50Kbps 3 1Mbps Non standard DeviceNet 0 10Kbps 1 20Kbps 2 50Kbps 3 100Kbps 4 125Kbps 5 250Kbps 6 500Kbps 7 800Kbps 8 1Mbps 2 09 49 Other settings of communication card speed 0 Disable In this mode baud rate can only be 0 1 2 3 in standard DeviceNet speed 1 Enable In this mode the baud rate of DeviceNet can be same as CANopen 0 8 0 09 50 IP Configuration of the Communication Card 0 Static IP 1 Dyna...

Page 120: ...d 0 No function 1 Reset to return to the factory setting 0 09 66 Additional Setting for Communication Card Bit 0 Enable IP Filter Bit 1 Enable internet parameters 1bit Once the setup of internet parameter is done the Bit 1 will be enabled But after the parmeters of the communication card are updated this Bit 1 will be disabled Bit 2 Enable login password 1bit When login password is correctly enter...

Page 121: ...perating time of each motor minutes 0 to 65500 min 0 10 03 Delay Time due to the Acceleration or the Increment at Motor Switching 0 0 to 3600 0 sec 10 10 04 Delay Time due to the Deceleration or the Decrement at Motor Switching seconds 0 0 to 3600 0 sec 10 10 05 Delay time while fixed quantity circulation at Motor Switching seconds 0 0 to 3600 0 sec 100 10 06 Frequency when switching motors at fix...

Page 122: ...CHAPTER 11 SUMMARIES OF PARAMETER SETTINGS 63 4528 04 122 ...

Page 123: ...ad Only 230V series Frame A B C D E kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 HP 1 0 2 0 3 0 5 0 7 5 10 15 20 25 30 40 50 60 75 100 ID Code of the VFD 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Rated Current of Normal duty A 5 7 5 10 15 21 31 46 61 75 90 105 146 180 215 276 Rated Current of Heavy duty A 3 5 8 11 17 25 33 49 65 75 90 120 146 180 215 460V series Frame A B C D kW 0 75 1...

Page 124: ...eset PLC including CANopen Master Index 7 Reset CANopen Index Slave 8 keypad lock 9 All parameters are reset to factory settings base frequency is 50Hz a 00 03 Start up Display Selection Factory setting 0 Settings 0 Display the frequency command F 1 Display the actual output frequency H 2 Display User define U 3 Output current A 00 04 Content of Multi function Display user defined Factory setting ...

Page 125: ...he keypad The setting 17 is the status of digital output by Pr 02 16 setting and the setting 20 is the corresponding CPU pin status of digital output User can set 17 to monitor the digital output status and then set to 20 to check if the wire is normal This parameter is to set coefficient gain in actual output frequency Set Pr 00 04 31 to display the calculation result on the screen calculation ou...

Page 126: ...r protection number at Parameter 00 07 and set the parameter to 0 the password protection will be canceled There will not be password protection when you re start the VFD CORE Password setting is permanently effective If VFD need to modify any parameter decode the parameter protection at Parameter 00 07 How to re start the parameter protection after the password is decode Method01 Go to parameter ...

Page 127: ...V F control diagram is shown as follows a 00 09 Display Advanced Parameters Factory Setting 0 Settings Bit 0 Group 0 Bit 1 Group 1 Bit 2 Group 2 Bit 3 Group 3 Bit 4 Group 4 Bit 5 Group 5 Bit 6 Group 6 Bit 7 Group 7 Bit 8 Group 8 Bit 9 Group 9 Bin Setting and Display for LCD Keypad 00 10 Velocity Control Mode Factory Setting 0 Settings 0 V F V F control 2 SVC Sensorless Vector Control DECODE FLOW C...

Page 128: ...r to Pr 00 12 for the setting of carrier frequency Refer to Pr 00 01 for the rated current This parameter determinates the PWM carrier frequency of the VFD a 00 11 Loading mode selection Factory Setting 0 Settings 0 Normal duty 1 Heavy duty 00 12 Carrier Frequency Factory Setting As shown in table below Settings 2 15kHz M33607 Fcmd PR 00 14 ACCEL DECEL TIME UPPER LIMIT F 01 10 LOWER LIMIT F 01 11 ...

Page 129: ...ies Models 1 20HP 0 75 15kW 25 60HP 18 5 45kW 75 125HP 55 90kW Settings 02 15kHz 02 10kHz 02 09kHz Normal Duty Factory Setting 8kHz 6kHz 4kHz Heavy Duty Factory Setting 8 kHz 6 kHz 4 kHz 460V series Models 1 25HP 0 75 18 5kW 30 100HP 22 75kW 125 536HP 90 400kW Settings 02 15kHz 02 10kHz 02 09kHz Normal Duty Factory Setting 2kHz 2kHz 2kHz Heavy Duty Factory Setting 8 kHz 6 kHz 4 kHz 00 13 PLC Comma...

Page 130: ...tting of deceleration time to 0 or minimum output frequency Pr 01 09 and then stop by Pr 01 07 2 Coast to stop the VFD stops the output instantly upon a STOP command and the motor free runs until it comes to a com plete standstill It is recommended to use ramp to stop for safety of personnel or to prevent material from being wasted in applications where the motor has to stop after the drive is sto...

Page 131: ...0 00Hz Pr 00 25 setting is 0021h Pr 0026 setting is 100 0 NOTE In order to display as the setting in Pr 0025 please set up Pr 00 25 first and ensure Pr 00 26 is not set to 0 a 00 17 Motor Operating Direction Control Factory Setting 0 Settings 0 Enable forward reverse 1 Disable reverse 2 Disable forward 00 18 Memory of Communication Frequency Command Factory Setting Read Only Settings Read Only 00 ...

Page 132: ...minal used to switch AUTO HAND mode The highest priority is the multi function input terminal When the external terminal is OFF the drive won t receive any operation signal and can t execute JOG 00 21 User Defined Value Factory Setting Read Only Settings Read Only 00 22 Local Remote Selection Factory Setting 0 Settings 0 Standard HOA 1 LOC REM not maintain 2 REM maintain 3 LOC maintain 4 LOC REM m...

Page 133: ... digital keypad This parameter displays the drive s software version by date a 00 25 Enable Digital Keypad STOP Function Factory Setting 0 Settings 0 STOP key disable 1 STOP key enable 00 26 Display Filter Time Current Factory Setting 0 100 Settings 0 001 65 535 00 27 Display Filter Time on the Keypad Factory Setting 0 100 Settings 0 001 65 535 00 28 Software Version date Factory Setting Read Only...

Page 134: ...r Rated Frequency Factory Setting 60 00 Settings 0 00 600 00Hz 01 02 Motor1 Max Output Voltage V 01 03 Mid point Frequency 1 of Motor 1 Factory Setting 230 00 460 00 Factory Setting 3 0 Settings 230V series 0 0 255 0V 460V series 0 0 510 0V Settings 0 00 600 00Hz a 01 04 Mid point Voltage 1 of Motor 1 Factory Setting 11 0 22 0 Settings 230V series 0 0 255 0V 460V series 0 0 510 0V 01 05 Mid point ...

Page 135: ...Output Voltage of Motor 1 Factory Setting 0 0 0 0 Settings 230V series 0 0 240 0V 460V series 0 0 480 0V 01 09 Start Up Frequency Factory Setting 0 50 Settings 0 0 600 00Hz fstart Fstart FLOW 0 NO NO NO NO NO NO NO YES YES YES YES YES YES YES M33610 fstart Fstart OPERATION AFTER START UP Fstart Fmin Fcmd Fmin H Fcmd H Fcmd H FLOW H Fcmd Fcmd Fmin Fcmd Fmin Fcmd FLOW FLOW 0 BY PR 01 34 BY PR 01 34 ...

Page 136: ...ing The setting of output frequency upper lower limit is used to prevent the personal misoperation the overheat due to too low operation frequency and the damage due to too high speed If the output frequency upper limit setting is 50Hz and frequency setting is 60Hz max output frequency will be 50Hz If the output frequency lower limit setting is 10Hz and min operation frequency setting Pr 01 05 is ...

Page 137: ...due to over current during deceleration or over voltage when the setting of deceleration time is too short It can use suitable brake resistor see Chapter 06 Accessories to decelerate in a short time and prevent over voltage When enabling Pr 01 24 Pr 01 27 the actual accel decel time will be longer than the setting Both external terminal JOG and key F1 on the keypad can be used When the jog command...

Page 138: ...1 12 01 14 01 16 01 18 Pr 01 24 Pr 01 25 2 When Pr 01 13 01 15 01 17 01 19 Pr 01 26 and Pr 01 27 the Actual Decel Time Pr 01 13 01 15 01 17 01 19 Pr 01 26 Pr 01 27 2 a 01 23 Frequency of 1st Acceleration Deceleration Frequency of 4th Acceleration Deceleration Factory Setting 0 00 Settings 0 00 600 00Hz a 01 24 S curve for Acceleration Departure Time 1 a 01 25 S curve for Acceleration Arrival Time ...

Page 139: ...han Fmin Pr 01 07 or Pr 01 41 it will operate by this parameter When it is set to 0 the VFD will be in waiting mode without voltage output from terminals U V W When it is set to 1 it will execute DC brake by Vmin Pr 01 08 and Pr 01 42 in V F and SVC modes When it is set to 2 the VFD will run by Fmin Pr 01 07 Pr 01 41 and Vmin Pr 01 08 Pr 01 42 in V F and SVC modes In V F and SVC modes 01 28 Upper ...

Page 140: ... a smoothest way Setting 0 Linear accel decel it will accelerate decelerate according to the setting of Pr 01 12 01 19 Setting to Auto accel decel it can reduce the mechanical vibration and prevent the complicated auto tuning processes It won t stall during acceleration so a brake resistor is not required In addition it can improve the operation efficiency and save energy Setting 3 Auto accel dece...

Page 141: ...ance with the setting of Pr 01 12 01 19 If the accel decel time is too short the actual accel decel time will be greater than the setting of accel decel time 01 37 Time Unit for Acceleration Deceleration and S Curve Factory Setting 0 Settings 0 Unit 0 01 second 1 Unit 0 1 second M33620 FREQUENCY FREQUENCY FREQUENCY TIME ACCEL TIME DECEL TIME ACCEL DECEL TIME 01 12 01 14 01 16 01 18 01 13 01 15 01 ...

Page 142: ... 2 MI2 Factory Setting 2 02 03 Multi function Input Command 3 MI3 Factory Setting 3 02 04 Multi function Input Command 4 MI4 Factory Setting 4 02 05 Multi function Input Command 5 MI5 02 06 Multi function Input Command 6 MI6 02 07 Multi function Input Command 7 MI7 02 08 Multi function Input Command 8 MI8 M33621 02 00 CONTROL CIRCUITS OF THE EXTERNAL TERMINAL FWD STOP REV STOP RUN STOP FWD REV STO...

Page 143: ...ration Pr 01 12 01 19 and only be valid during operation This parameter is to set the response time of digital input terminals FWD REV and MI1 MI8 a 02 09 UP DOWN Key Mode Factory Setting 0 Settings 0 UP DOWN by the accel decal Time 1 UP DOWN constant speed by parameter 02 10 a 02 10 The Acceleration Deceleration Speed of the UP DOWN Key with Constant Speed Factory Setting 0 01 Settings 0 01 1 00H...

Page 144: ...1 the corresponding output acts in the opposite way For example If Pr02 13 1 Relay 1 is open when the drive runs and is closed when the drive is stopped The counter trigger can be set by the multi function terminal MI6 set Pr 02 06 to 23 Upon completion of counting the specified output terminal will be activated Pr 02 13 02 14 Pr 02 34 02 35 is set to 18 Pr 02 17 can t be set to 0 When the display...

Page 145: ...r 02 19 a 02 18 Preliminary count value attained not return to 0 Factory Setting 0 Settings 0 65500 a 02 19 Digital Output Gain DFM Factory Setting 1 Settings 1 166 a 02 20 Desired Frequency Attained 1 Factory Setting 60 00 50 00 Settings 0 00 600 00Hz a 02 22 Desired Frequency Attained 2 Factory Setting 60 00 50 00 Settings 0 00 600 00Hz a 02 21 The Width of the Desired Frequency Attained 1 Facto...

Page 146: ...nd 2 3 multi step speed command 3 4 multi step speed command 4 5 Reset 6 JOG command by digital keyboard or external control 7 acceleration deceleration speed not allow 8 the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time selection 10 EF Input Pr 07 19 11 B B input from external Base Block 12 Output stop 14 switch between motor 1 and motor 2 15 operat...

Page 147: ...es a STOP contact So the function which was set at this terminal is automatically disabled 22 Clear counter 23 Input the counter value MI6 24 FWD JOG command 25 REV JOG command 26 Reserved 27 ASR1 2 not valid for Honeywell VFD CORE 28 Emergency stop EF1 29 Signal confirmation for Y connection 30 Signal confirmation for D connection 38 Disable write EEPROM function 40 Enforced coast to stop 41 HAND...

Page 148: ...erating direction can be modified and STOP key on the keypad is still valid Once the external terminal receives OFF command the motor will stop by the JOG deceleration time Refer to Pr 01 20 01 22 for details 7 Acceleration Deceleration Speed Inhibit When this function is enabled the acceleration and deceleration are stopped right away After this function is disabled the VFD re starts to accel dec...

Page 149: ...AVI2 17 Operation speed command form AVI2 I When this function is enabled the source of the frequency has to be from AVI2 If the operation speed commands are set to AVI1 ACI and AVI2 at the same time The priority is AVI1 ACI AVI2 18 Emergency Stop 07 19 When the contact is ON the drive will ramp to stop by setting of Pr 07 19 19 Digital Up command When the contact is ON the frequency of the drive ...

Page 150: ...D switch When multi function input terminal is switched OFF it executes a STOP command That means when switching to OFF during the operation the drive will also stop When switching by the keypad during an operation the drive will be switched to the status after stop When a command is entered via a keypad the drive will stop for few seconds then switch to the status in accordance with that command ...

Page 151: ...verse and Forward operations have a limit switch to do reciprocating actions 57 Max Forward Disabled 58 Enable fire mode with RUN Command Enable this function under fire mode to force the drive to run while there is RUN COMMAND 59 Enable fire mode without RUN Command Enable this function under fire mode to force the drive to run while there isn t RUN COMMAND 60 Disable all the motors 61 Disable Mo...

Page 152: ...actory Setting 0 000 Settings 0 000 65 000 seconds TIME STOP 07 02 DC BRAKE TIME DURING START UP 07 03 DC BRAKE TIME DURING STOPPING BRAKED BRAKED B A A FREQUENCY COMMAND OUTPUT FREQUENCY RUN STOP MECHANICAL BRAKE MULTI FUNCTIONAL OUTPUT MECHANICAL BRAKE RELEASE PR 02 11 TO 02 14 12 M33641 RUN RELEASE DC BRAKE DC BRAKE BOUNCE TIME OF MECHANICAL BRAKE 02 30 BRAKE DELAY TIME TIME STOP BRAKE BRAKE ZE...

Page 153: ...ill activate the multi function terminal Pr 02 13 02 14 02 16 02 17 is set to 30 Setting 1 Status 1 After the drive is powered on and the external terminal for RUN keeps ON the drive will run Status 2 After clearing fault once a fault is detected and the external terminal for RUN keeps ON the drive can run after pressing RESET key a 02 31 Output Current Level Setting for Multi function Output Term...

Page 154: ...card MO11 Factory Setting 0 Settings 0 No function 1 Operation Indication 2 Operation speed attained 3 Desired Frequency Attained 1 Parameter 02 20 4 Desired Frequency Attained 2 Parameter 02 22 5 Zero speed Frequency command 6 Zero speed include STOP Frequency command 7 Over torque 1 8 Over torque 2 9 Drive is ready 10 Low voltage warning LV Pr 06 00 11 Malfunction indication 12 Mechanical brake ...

Page 155: ...tput when frequency Pr 02 32 02 32 31 Y connection for the motor coil 32 D connection for the motor coil 33 Zero speed actual output frequency 34 Zero speed include stop actual output frequency 35 Error output selection 1 Pr 06 22 36 Error output selection 2 Pr 06 23 37 Error output selection 3 Pr 06 24 38 Error output selection 4 Pr 06 25 40 Speed attained including Stop 44 Low current output 45 ...

Page 156: ...ication Active when fault occurs except Lv stop 12 Mechanical Brake Release Pr 02 30 When drive runs after Pr 02 30 it will be ON This function should be used with DC brake and it is recommended to use contact b N C 13 Overheat Active when IGBT or heat sink overheats to prevent OH turn off the drive refer to Pr 06 14 14 Software Brake Signal Indication Active when the soft brake function is ON ref...

Page 157: ...n Pr 06 23 is ON 37 Error Output Selection 3 Pr 06 24 Active when Pr 06 24 is ON 38 Error Output Selection 4 Pr 06 25 Active when Pr 06 25 is ON 40 Speed Attained including zero speed Active when the output frequency reaches frequency setting or stop 44 Low Current Output This function needs to be used with Pr 06 61 Pr 06 63 45 UVW Magnetic Contactor enabled 47 Brake Released at Stop When drive st...

Page 158: ...EQUENCY FREQ COMMAND 02 32 AND OUTPUT CURRENT 02 31 FREQ COMMAND 02 32 AND OUTPUT CURRENT 02 31 MULTI FUNCTION OUTPUT MO 42 ACTIVE WHEN FCOM 02 32 OUTPUTCURRENT 02 31 AND TIME 02 30 02 30 02 30 M33650 OUTPUT FREQUENCY MULTI FUNCTION OUTPUT MO 42 ACTIVATE WHEN F CMD 02 32 OUTPUTCURRENT 02 31 TIME 02 30 SET 07 15 02 32 OUTPUT CURRENT 02 31 SET 07 17 02 32 OUTPUT CURRENT 02 31 07 17 DWELL FREQ AT DEC...

Page 159: ...ting Read Only M33652 2 2 2 2 2 2 2 2 15 14 13 12 11 10 9 8 WEIGHTS BIT 15 14 13 12 11 10 9 8 2 2 2 2 2 2 2 2 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 0 ON 1 OFF FOR OPTION CARD FWD REV MI 1 MI 2 MI 3 MI 4 MI 5 MI 6 MI 7 MI 8 MI 10 MI 11 MI 12 MI 13 MI 14 MI 15 M33653 2 2 2 2 2 2 1 1 0 1 0 0 0 ON 1 OFF WEIGHTS BIT MI 1 MI 2 MI 3 MI 4 MI 5 MI 6 5 4 3 2 1 0 NOTE 25 32 22 4 24 16 21 2 23 8 20 1 SETTINGS BIT 5...

Page 160: ... Factory Setting Read Only M33654 2 2 2 2 2 2 2 2 15 14 13 12 11 10 9 8 WEIGHTS BIT 15 14 13 12 11 10 9 8 2 2 2 2 2 2 2 2 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 NOTE 27 128 23 8 26 64 22 4 25 32 21 2 24 16 20 1 0 0 ON 1 OFF FOR OPTION CARD RELAY 1 RELAY 2 RESERVED MO 1 MO 2 MO 10 MO 11 MO 12 MO 13 MO 14 MO 15 MO 16 MO 17 MO 18 MO 19 MO 20 M33655 2 2 2 2 2 2 2 2 15 14 13 12 11 10 9 8 WEIGHTS BIT 15 14 13 12...

Page 161: ...I 6 MI 7 MI 8 MI 10 MI 11 MI 12 MI 13 0 NOT USED BY PLC 1 USED BY PLC DISPLAYS BIT 5x25 BIT 4x24 BIT 2x22 1x25 1x24 1x22 32 16 4 52 NOTE 214 16384 210 1024 26 64 22 4 213 8192 29 512 25 32 21 2 212 4096 28 256 24 16 20 1 211 2048 27 128 23 8 M33657 2 2 2 2 2 2 2 2 15 14 13 12 11 10 9 8 WEIGHTS BIT 15 14 13 12 11 10 9 8 2 2 2 2 2 2 2 2 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 NOTE 27 128 23 8 26 64 22 4 25 32...

Page 162: ...ccurs at this time the frequency command of the external terminal will be saved in this parameter 02 51 Display the Frequency Command Memory of External Terminal Factory Setting Read Only Settings Read Only 02 52 Mix Active by Internal or External Factory Setting 0 Settings 0 65535 02 53 Internal Mix Active Value Factory Setting 0 Setings 0 65535 ...

Page 163: ...actory Setting 0 a 03 02 Analog Input 3 AVI2 Factory Setting 0 Settings 0 No function 1 Frequency command 4 PID target value Refer to Group 8 5 PID feedback signal Refer to Group 8 6 PTC thermistor input value 11 PT100 thermistor input value 12 17 Reserved a 03 03 Analog Input Bias 1 AVI1 Factory Setting 0 Settings 100 0 100 0 NEGATIVE TORQUE POSITIVE TORQUE FORWARD 03 00 02 9 REGENERATIVE TORQUE ...

Page 164: ...as 1 ACI Factory Setting 0 Settings 100 0 100 0 a 03 05 AVI2 Analog Positive Input Bias Factory Setting 0 Settings 100 0 100 0 a 03 06 Positive negative Bias Mode AVI1 a 03 07 Positive negative Bias Mode ACI a 03 08 Positive negative Bias Mode AVI2 Factory Setting 0 Settings 0 Zero bias 1 Lower than bias bias 2 Greater than bias bias 3 The absolute value of the bias voltage while serving as the ce...

Page 165: ... and the analog input setting is the same the priority for AVI1 ACI and AVI2 are AVI1 ACI AVI2 Repartir a 03 09 Analog Input Gain 1 AVI1 a 03 10 Analog Input Gain 2 ACI a 03 11 Analog Positive Input Gain 3 AVI2 a 03 12 Analog Input Filter Time AVI1 a 03 13 Analog Input Filter Time ACI a 03 14 Analog Input Filter Time AVI2 Factory Setting 0 01 Settings 0 00 20 00 seconds a 03 15 Addition Function o...

Page 166: ...t 1 Value in REV Direction AFM1 Factory Setting 0 a 03 20 Multi function Output 2 AFM2 Factory Setting 2 Settings 0 23 Table 2 Function Chart Settings Functions Descriptions 0 Output frequency Hz Max frequency Pr 01 00 is regarded as 100 1 Frequency command Hz Max frequency Pr 01 00 is regarded as 100 2 Motor speed Hz 600Hz is regarded as 100 3 Output current rms 2 5 X rated current is regarded as...

Page 167: ...ry Setting 0 Settings 0 Absolute value in REV direction 1 Output 0V in REV direction output 0 10V in FWD direction 2 Output 5 0V in REV direction output 5 10V in FWD direction a 03 23 Display Low Pass Filter AFM1 AFM1 Filter a 03 24 Display Low Pass Filter AFM2 AFM2 Filter Factory Setting 0 Settings 0 001 65 535 seconds a 03 25 AVI1 Selection Factory Setting 0 0V 0mA M33662 03 19 0 03 22 0 03 15 0...

Page 168: ...minal Factory Setting 0 Settings 0 65535 Monitor the status of PLC analog output terminals 03 28 AFM2 0 20mA Output Selection Factory Setting 0 Settings 0 0 20mA output 1 4 20mA output 03 29 AFM1 DC Output Setting Level 03 30 AFM2 DC Output Setting Level Factory Setting 0 00 Settings 0 00 100 00 03 32 AI calculated selection Factory Setting 1 Settings 0 7 M33663 2 2 2 2 2 2 2 2 15 14 13 12 11 10 9...

Page 169: ... 0 00 10 00 0 00 20 00 03 36 AVI1 Point2 Hz Factory Setting 60 00 Setting 0 00 600 00 Hz 03 37 AVI1 Point 3 V mA Factory Setting 10 00 20 00 Setting 0 00 10 00 0 00 20 00 03 38 AVI1 Point 3 Hz Factory Setting 60 00 Setting 0 00 600 00Hz 03 39 ACI Point 1 V mA Factory Setting 0 00 4 00 Setting 0 00 10 00 0 00 20 00 03 40 ACI Point 1 Hz Factory Setting 20 00 Setting 0 00 600 00Hz 03 41 ACI Point 2 V...

Page 170: ...ory Setting 60 00 Setting 0 00 600 00Hz 03 45 AVI2 Point1 voltage Factory Setting 0V Setting 0 00 10 00V 03 46 AVI2 Point 2 Hz Factory Setting 0 00 Setting 0 00 600 00Hz 03 47 AVI2 Point 2 voltage Factory Setting 10 00 Setting 0 00 10 00V 03 48 AVI2 Point2 Hz Factory Setting 0 00 Setting 0 00 600 00Hz 03 49 AVI2 Point 3 voltage Factory Setting 10 00V Setting 0 00 10 00V 03 50 AVI2 Point 3 Hz Facto...

Page 171: ...f each step speed 2 Pr 02 01 02 08 02 24 02 29 setting multi function input terminals multi step speed 1 4 Related parameters 01 22 JOG Frequency 02 01 Multi function Input Command 1 MI1 02 02 Multi function Input Command 2 MI2 02 03 Multi function Input Command 3 MI3 02 04 Multi function Input Command 4 MI4 Step Speed Frequency Factory Setting a 04 00 1st Step Speed Frequency 30 00 a 04 01 2nd St...

Page 172: ...PEED 04 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 04 01 04 02 04 03 04 04 04 05 04 06 04 07 04 08 04 09 04 10 04 11 04 12 04 13 04 14 MULTI SPEED VIA EXTERNAL TERMINALS JOG FREQ 01 22 OFF OFF OFF OFF OFF JOG FREQ RUN STOP PU EXTERNAL TERMINALS COMMUNICATION MULT FUNCT ON TERM NALS M 1 M 4 02 01 02 08 1ST SPEED 2ND SPEED 3RD SPEED 4TH SPEED ...

Page 173: ...r 05 00 is set to 2 it needs to input Pr 05 05 for motor 1 NOTES 1 In torque vector control mode it is not recommended to have motors run in parallel 2 It is not recommended to use torque vector control mode if motor rated power exceeds the rated power of the VFD This value should be set according to the rated frequency of the motor as indicated on the motor nameplate The factory setting is 90 X r...

Page 174: ... and Pr 05 07 are used to record the motor operation time They can be cleared by setting to 00 and time won t be recorded when it is less than 60 seconds a 05 02 Rated Power of Induction Motor 1 kW Factory Setting 0 Settings 0 655 35 kW a 05 03 Rated Speed of Induction Motor 1 rpm Factory Setting 1710 60Hz 4 poles 1410 50Hz 4 poles Settings 0 65535 05 04 Pole Number of Induction Motor 1 Factory Se...

Page 175: ...er voltage during decelerating to stop when increasing the load regenerative inertia At this moment the VFD will auto add the deceleration time until drive stops When the over voltage stall prevention is enabled drive deceleration time will be larger than the setting When there is any problem as using deceleration time refer to the following items to solve it 1 Add the suitable deceleration time 2...

Page 176: ...n the factory setting please decrease Pr 06 02 setting When there is any problem by using acceleration time refer to the following items to solve it Related parameters Pr 01 12 01 14 01 16 01 18 settings of accel time 1 4 Pr 01 36 1 Add the suitable acceleration time 2 Related parameters Pr01 12 01 14 01 16 01 18 for Acceleration Time 1 Time 2 Time 3 and Time 4 Pr 01 36 for Optimal Acceleration De...

Page 177: ...alue a 06 03 Over current Stall Prevention during Operation Settings Heavy duty 0 160 100 drive s rated current Factory Setting 120 Normal duty 0 130 100 drive s rated current Factory Setting 120 M33667 TIME 06 02 OVER CURRENT DETECTION LEVEL OVER CURRENT STALL PREVENTION DURING ACCELERATION FREQUENCY HELD ACTUAL ACCELERATION TIME WHEN OVER CURRENT STALL PREVENTION IS ENABLED ORIGINAL SETTING OF A...

Page 178: ...ction 2 Over torque detection during constant speed operation stop operation after detection 3 Over torque detection during operation continue to operate after detection 4 Over torque detection during operation stop operation after detection a 06 08 Over torque Detection Selection OT2 Factory Setting 0 Settings 0 Disable 1 Over torque detection during constant speed operation continue to operate a...

Page 179: ...e electronic thermal relay to limit driver s output power The parameter is set by the 150 of motor rated current and the setting of Pr 06 13 and Pr 06 28 to prevent the motor damaged from overheating When it reaches the setting it will display EoL1 EoL2 and the motor will be in free running a 06 11 Maximum Current Limit Factory Setting 150 Settings 0 200 100 drive s rated current a 06 11 Electroni...

Page 180: ...ctory Setting 50 Settings 0 100 Refer to Pr 06 02 and 06 03 06 16 Present Fault Record 06 17 Second Most Recent Fault Record 06 18 Third Most Recent Fault Record 06 19 Fourth Most Recent Fault Record 06 20 Fifth Most Recent Fault Record 06 21 Sixth Most Recent Fault Record Settings 0 No fault record 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during...

Page 181: ...emory write in error cF1 31 Memory read out error cF2 32 Reserved 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error Hd0 37 Over current detection error Hd1 38 Over voltage detection error Hd2 39 occ IGBT short circuit detection error Hd3 40 Auto tuning error AUE 41 PID feedback loss AFE 42 Reserved ...

Page 182: ...r ydc 62 Decel Energy Backup Error dEb 63 Slip error oSL 64 Reserved 65 Reserved 66 72 Reserved 73 External safety gate S1 74 Fire Fault 75 78 Reserved 79 Uocc U phase over current Detection begins as RUN is pressed software protection 80 Vocc V phase over current Detection begins as RUN is pressed software protection 81 Wocc W phase over current Detection begins as RUN is pressed software protect...

Page 183: ... during deceleration ocd z 3 Over current during constant speed ocn z 4 Ground fault GFF z 5 IGBT short circuit occ z 6 Over current at stop ocS z 7 Over voltage during acceleration ovA z 8 Over voltage during deceleration ovd z 9 Over voltage during constant speed ovn z 10 Over voltage at stop ovS z 11 Low voltage during acceleration LvA z 12 Low voltage during deceleration Lvd z 13 Low voltage d...

Page 184: ... current input loss ACE z 49 External fault input EF z 50 Emergency stop EF1 z 51 External Base Block bb z 52 Password error PcodE z 53 Reserved 54 Communication error CE1 z 55 Communication error CE2 z 56 Communication error CE3 z 57 Communication error CE4 z 58 Communication Time out CE10 z 59 PU Time out CP10 z 60 Brake transistor error bF z 61 Y connection connection switch error ydc z 62 Dece...

Page 185: ...s record 85 100 Reserved 101 CGdE CANopen software disconnect1 z 102 CHbE CANopen software disconnect2 z 103 CSYE CANopen synchronous error z 104 CbFE CANopen hardware disconnect z 105 CIdE CANopen index setting error z 106 CAdE CANopen slave station number setting error z 107 CFrE CANopen index setting exceed limit z a 06 26 PTC Positive Temperature Coefficient Detection Selection Factory Setting...

Page 186: ...check the status of multi function input output terminals If it happens again it will overwrite the previous record When malfunction occurs please check the drive status communication address 2119H If malfunction happens again the previous record will be overwritten by this parameter 06 32 Output Current at Malfunction Factory Setting Read Only Settings 0 00 655 35Amp 06 33 IGBT Temperature at Mal...

Page 187: ...ng 0 500 Settings 0 000 65 535 seconds 06 41 Current Bandwidth Factory Setting 1 00 Settings 0 00 655 35 06 42 DC Brake Time of Output Phase Loss Factory Setting 0 100 Settings 0 000 65 535 seconds 06 43 Time for Input Phase Loss Detection Factory Setting 0 20 Settings 0 00 600 00 seconds 06 44 Ripple of Input Phase Loss Factory Setting 30 0 60 0 Settings 230V models 0 0 160 0 Vdc 460V models 0 0 ...

Page 188: ...frequency keeps in 15kHz and the rated current is decreased to 72 it will have OL protection when the current is 120 72 86 for a minute Therefore it needs to operate by the curve to keep the carrier frequency Setting 2 It sets the protection method and action to 0 and disables the current limit for the Ratio 160 of output current in the heavy duty and Ratio 180 of output current in the heavy duty ...

Page 189: ... CLEARANCE FRAME A C A mm in B mm in C mm in D mm in D E 60 1 2 100 3 3 30 0 6 50 1 7 10 0 2 0 0 A B B A INVERTER NOTE THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A CONFINED SPACE SUCH AS CABINET OR ELECTRIC BOX WHEN INSTALLING IN A CONFINED SPACE BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES IT NEEDS TO HAVE THE VENTILATION EQUIPMENT OR AIR CONDITIONER TO...

Page 190: ...99 24 124 570 157 727 HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840 HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974 HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100 HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582 HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885 HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251 HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594 HCR...

Page 191: ... PT100 Detection Level 2 Factory Setting 7 000 Settings 0 00 10 00V 06 49 PT100 Level 1 Frequency Protection Factory Setting 0 00 Settings 0 00 600 00 Hz 06 50 Software Detection GFF Current Level Factory Setting 60 0 Settings 0 0 6553 5 06 51 Software Detection GFF Filter Time Factory Setting 0 10 Settings 0 0 655 35 06 52 Disable Level of dab Factory Setting 180 0 360 0 Settings 230V models 0 0 ...

Page 192: ...ovd Pr 06 53 3482 Pr 06 17 ovA Pr 06 54 3000 Third Fault Pr 06 16 ovA Pr 06 53 4051 Pr 06 17 ovd Pr 06 54 3482 Pr 06 18 ovA Pr 06 55 3000 Seventh Fault Pr 06 16 ocS Pr 06 53 6951 Pr 06 17 ocA Pr 06 54 5824 Pr 06 18 ocA Pr 06 55 5003 Pr 06 19 ovA Pr 06 56 4051 Pr 06 20 ovd Pr 06 57 3482 Pr 06 21 ovA Pr 06 58 3000 06 59 Number of Days of Malfunction V Factory Setting Read Only Settings Read Only 06 ...

Page 193: ...tricity 06 63 Treatment for low current Factory Setting 0 Settings 0 No function 1 warn and coast to stop 2 warn and ramp to stop by 2nd deceleration time 3 warn and operation continue 06 64 Fire Mode Factory Setting 1 Settings 0 No Function 1 Forward Operation 2 Reverse Operation 06 65 Operating Frequency when running Fire Mode hz Factory Setting 6000 Settings 0 00 600 00 hz 06 66 Enable Bypass o...

Page 194: ... reset V 2 Over current during deceleration ocd V RS V able to auto reset V 3 Over current during normal speed ocn V RS V able to auto reset V 4 Ground Fault GFF V V able to auto reset V 5 IGBT short circuit occ V RS V able to auto reset V 6 Over current during Stop ocS V RS V able to auto reset V 7 Over voltage during Acceleration ovA V RS V able to auto reset V 8 Over voltage during deceleration...

Page 195: ...e 51 base block bb V Not detectable Not detectable 52 PcodE Password V Not detectable Not detectable 53 Software code lock ccodE V Not detectable Not detectable 54 Communication error 1 cE1 V Not detectable Not detectable 55 Communication error 2 cE2 V Not detectable Not detectable 56 Communication error 3 cE3 V Not detectable Not detectable 57 Communication error 4 cE4 V Not detectable Not detect...

Page 196: ...able 102 Heartbeat T out V Not detectable Not detectable 103 SYNC T out V Not detectable Not detectable 104 CAN Bus Off V Not detectable Not detectable 105 CAN Idx exceed V Not detectable Not detectable 106 CAN Address set V Not detectable Not detectable 107 CAN FRAM fail V Not detectable Not detectable Table 4 Error detection under Normal mode Fire mode and Bypass function at Fire mode V means de...

Page 197: ...e start This parameter determines the duration of the DC Brake current after a RUN command When it is set to 0 0 it is invalid The motor may be in the rotation status after drive stops outputting due to external force or self inertia and can t stop accurately This parameter can output DC current to force the motor to stop after drive stops This parameter determines the duration of the DC Brake cur...

Page 198: ... complete stop after re start to save time Setting 2 Operation continues after momentary power loss speed search starts with the master frequency after drive output frequency and motor rotator speed is synchronous The motor has the characteristics of small inertia and bigger obstruction If the duration of a power loss is less than this parameter setting the VFD will resume operation If it exceeds ...

Page 199: ... ACCEL FWD RUN 2 1 3 6 INPUT B B SIGNAL STOP VOLTAGE OUTPUT DISABLE B B SIGNAL WAITING TIME PR 07 07 SPEED SEARCH SYNCHRONIZATION SPEED DETECTION 6 5 4 3 2 1 4 TIME B B SEARCH WITH LAST OUTPUT FREQUENCY DOWNWARD TIMING CHART B B OUTPUT FREQUENCY H OUTPUT VOLTAGE V OUTPUT CURRENT A FWD RUN 5 2 1 3 6 7 INPUT B B SIGNAL STOP OUTPUT VOLTAGE DISABLE B B SIGNAL WAITING TIME PR 07 07 SPEED SEARCH SYNCHRO...

Page 200: ...ease press RESET key to continue the operation This parameter is used for starting and stopping a motor with a high inertia A motor with high inertia will take 2 5 minutes or longer to stop completely By setting this parameter the user does not need to wait for the motor to come to a complete stop before restarting the VFD If a PG card and encoder is used on the drive and motor then the speed sear...

Page 201: ...nd decel time 3 3rd decel time 4 4th decel time 5 Current decel time 6 Auto decel time a 07 13 dEb Return Time Factory Setting 0 0 Settings 0 0 25 0 seconds M33681 DC BUS VOLTAGE MULTI FUNCTION TERMINALS NOT NECESSARY THE LEVEL FOR DEB RETURN TIME LV 30V 58V THE LEVEL FOR SOFT START RELAY TO BE ON LV 30V LV LEVEL SOFT START RELAY AT POWER SIDE DEB FUNCTION IS ACTIVATED OUTPUT FREQUENCY PR 07 12 DE...

Page 202: ...preliminary capacitance temperature is higher than 60o C Fan will be OFF when capacitance temperature is lower than 40o C Setting 4 Fan is always OFF a 07 14 Dwell Time at Accel Factory Setting 0 00 Settings 0 00 600 00 seconds a 07 15 Dwell Frequency at Accel Factory Setting 0 00 Settings 0 00 600 00 seconds a 07 16 Dwell Frequency at Accel Factory Setting 0 00 Settings 0 00 600 00Hz a 07 17 Dwel...

Page 203: ... load reduction Therefore the drive will operate with min power multiplication of voltage and current When Pr 00 13 is set to 1 this parameter can be used to adjust the gain of energy saving The factory setting is 100 If the result is not good it can adjust by decreasing the setting If the motor oscillates it should increase the setting 07 19 Emergency Stop EF Force Stop Factory Setting 0 Settings...

Page 204: ... maximum of 200VAC 50Hz If the input voltage is at 180V to 200VAC output voltage to motor and input power will be in direct proportion Setting 0 when AVR function is enabled the drive will calculate the output voltage by actual DC bus voltage The output voltage won t be changed by DC bus voltage Setting 1 when AVR function is disabled the drive will calculate the output voltage by DC bus voltage T...

Page 205: ...portional gain P the output is proportional to input With only proportional gain control there will always be a steady state error 2 Integral time I the controller output is proportional to the integral of the controller input To eliminate the steady state error an integral part needs to be added to the controller The integral time decides the relation between integral part and error The integral ...

Page 206: ... parameters settings It is used to eliminate the system error It is usually used to decrease the error and get the faster response speed But if setting too large value in Pr 08 01 it may cause the system oscillation and instability If the other two gains I and D are set to zero proportional control is the only one effective The integral controller is used to eliminate the error during stable syste...

Page 207: ...imum Output Frequency Pr 01 00 x Pr 08 04 Too large integral value will make the slow response due to sudden load change In this way it may cause motor stall or machine damage This parameter defines the percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency Pr 01 00 X Pr 08 05 PI Control controlled by the P action only and thus th...

Page 208: ...ings 0 0 3600 0 seconds M33691 INPUT SELECTION OF THE PID TARGETED VALUE 00 14 KPC CC01 RS485 03 00 02 UP DOWN KEY PG DISPLAY OF THE PID FEEDBACK 00 04 10 INPUT SELECTION OF THE PID FEEDBACK 08 00 AVI ACI AUI PG PID CANCELLED 08 00 0 OR 02 01 06 21 PID OFF FREQUENCY COMMAND PID COMPENSATION 08 16 PID DELAY TIME 08 06 08 05 PID FREQ OUTPUT COMMAND LIMIT 08 08 TREATMENT OF THE FEEDBACK SIGNAL FAULT ...

Page 209: ... then the drive will shut off the output and wait until the command frequency rises above Pr 08 10 08 08 Feedback Fault Treatment Factory Setting 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 Warn and operate at last frequency a 08 09 Sleep Frequency Factory Setting 0 00 Settings 0 00 600 00Hz a 08 10 Wake up Frequency Factory Setting 0 00 Settings 0 00 60...

Page 210: ...t sleep mode to avoid running at high speed right after being waken up There are three types of Sleep mode and Wake up mode 01 Frequency command Not using PID Pr08 00 0 Output Frequency Sleep Frequency the drive goes to Sleep mode 0Hz a 08 14 Filter Time for PID Feedback Factory Setting 5 0 Settings 0 1 300 0 seconds a 08 15 PID Compensation Selection Factory Setting 0 Settings 0 Parameter setting...

Page 211: ...requency decreases immediately If the system passes the preset sleep time it will go to sleep at 0Hz However if it doesn t reach the preset sleep time it will remain at Pr01 11 if there is a preset value or Pr01 07 waiting to reach the sleep time then go to sleep at 0Hz Enable or disable the Sleep and Wake up functions depends on the setting of Pr08 09 When Pr08 09 0 it means Disable when Pr08 09 ...

Page 212: ... time between communication and keypad a 09 00 COM1 Communication Address Factory Setting 1 Settings 1 254 a 09 01 COM1 Transmission Speed Factory Setting 9 6 Settings 4 8 115 2kbits s a 09 02 COM1 Transmission Fault Treatment Factory Setting 3 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning and continue operation a 09 03 COM1 Time out Detection Fac...

Page 213: ...yte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex 1 Code Description Communication protocol is in hexadecimal ASCII 0 9 A F every 16 hexadecimal represents ASCII code For example Data Format 10 bit character frame for ASCll Data Format 7 N 2 4 7 E 2 for ASCII 5 7 O 2 for ASCII 6 8 N 1 for ASCII 7 8 N 2 for ASCII 8 8 E 1 for ASCII 9 8 O 1 for ASCII 10 8 E 2 for ASCII 11 8 O 2 for...

Page 214: ...of more than 10 ms Address Communication address 8 bit address Function Command code 8 bit command DATA n 1 Contents of data n 8 bit data n 16 DATA 0 CRC CHK Low CRC check sum 16 bit check sum consists of 2 8 bit characters CRC CHK High END A silent interval of more than 10 ms M33764 0 1 2 3 4 5 6 7 DATA BITS DATA FORMAT 7 E 1 START BIT EVEN PARITY STOP BIT 10 BIT CHARACTER FRAME 0 1 2 3 4 5 6 7 D...

Page 215: ...er address 2102H AMD address is 01H ASCII mode RTU mode 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H Command Message Response Message STX STX Address 0 Address 0 1 1 Function 0 Function 0 3 3 Starting address 2 Number of data count by byte 0 1 4 0 Content of starting address 2102H 1 2 7 Number of data count by word 0 7 0 0 0 Co...

Page 216: ...7 7 0 0 LRC Check 7 LRC Check 7 1 1 END CR END CR LF LF Command Message Response Message Address 01H Address 01H Function 06H Function 06H Data address 01H Data address 01H 00H 00H Data content 17H Data content 17H 70H 70H CRC CHK Low CRC CHK High 86H CRC CHK Low CRC CHK High 86H 22H 22H Command Message Response Message STX STX ADR 1 ADR 0 0 ADR 1 ADR 0 0 1 1 CMD 1 1 CMD 1 1 CMD 0 0 CMD 0 0 Starti...

Page 217: ... step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been pro cessed 6 Repeat step 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been pro cessed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be s...

Page 218: ...ON OF PARAMETER SETTINGS 63 4528 04 218 int j unsigned int reg_crc 0Xffff while length reg_crc data for j 0 j 8 j if reg_crc 0x01 LSB b0 1 reg_crc reg_crc 1 0Xa001 else reg_crc reg_crc 1 return reg_crc return register CRC ...

Page 219: ...ccel decel 1101B 13th accel decel 1110B 14th accel decel 1111B 15th accel decel Bit12 1 enable bit06 10 function Bit13 14 00B No function 01B operated by digital keypad 10B operated by Pr 00 15 setting 11B change operation source Bit15 Reserved 2001H Frequency command 2002H Bit 0 Bit 0 Bit 1 Bit 1 Bit 2 Bit 2 Bit 3 15 Bit 3 15 Status monitor Read only 2100H Error code refer to Pr 06 16 to Pr 06 21...

Page 220: ... W E 2205H Display output power angle of U V W n 2206H Display actual motor speed kW of U V W P 2207H Display motor speed in rpm estimated by the drive or encoder feedback r00 positive speed 00 negative speed 2208H Display positive negative output torque N m estimated by the drive t0 0 positive torque 0 0 negative torque 2209H Display PG feedback as NOTE 1 220AH Display PID feedback value after en...

Page 221: ...tion code 0 2 LRC CHK 7 7 END CR LF Exception code Explanation 1 Illegal data value The data value received in the command message is not available for the VFD 2 Illegal data address The data address received in the command message is not available for the VFD 3 Parameters are locked parameters can t be changed 4 Parameters can t be changed during operation 10 Communication time out a 09 05 Respon...

Page 222: ... Transfer 11 a 09 18 Block Transfer 12 a 09 19 Block Transfer 13 a 09 20 Block Transfer 14 a 09 21 Block Transfer 15 a 09 22 Block Transfer 16 Factory Setting 0 Settings 0 65535 09 23 Communication Decoding Method Factory Setting 1 Settings 0 by 20XX 1 by 60XX 09 24 COM 1 Protocol Settings 0 RS485 Factory Setting 0 1 Bacnet 09 25 PLC address Factory Setting 2 Settings 1 254 09 26 CANopen Slave Add...

Page 223: ... buffer overflow bit 5 Can Bus Off bit 6 Error protocol of CANOPEN 09 30 CANopen Decoding Standard DS402 Factory Setting 1 Settings 0 Communication definition of CP2000 series 1 CANopen Standard DS402 protocol 09 31 CANopen Status Factory Setting Read Only Settings 0 Node Reset State 1 Com Reset State 2 Boot up State 3 Pre Operation State 4 Operation State 5 Stop State 09 32 CANopen Control Status...

Page 224: ...Error state 09 33 Reset CANopen Index Factory Setting 65535 Settings 0 65535 09 34 Reserved 09 35 CANopen Master Function Factory Setting 0 Settings 0 Disable 1 Enable 09 36 CANopen Master Address Factory Setting 100 Settings 1 127 09 37 BACnet MAC ID Factory Setting 1 Settings 0 127 09 38 BACnet Baud Rate Factory Setting 384 Settings 96 384 Kbps ...

Page 225: ...27 Settings 0 127 09 42 BACnet Password Factory Setting 0 Settings 0 65535 09 43 Identifications for Communication Card Factory Setting Read Only Settings 0 No Communication Card 1 DeviceNet Slave 2 Profibus DP Slave 3 CANopen Slave Master 4 Modbus TCP Slave 5 EtherNet IP Slave 6 8 Reserved 09 44 Firmware Version of Communication Card Factory Setting Settings Read Only 09 45 Product Code Factory S...

Page 226: ...ly 09 47 Address of Communication Card Factory Setting Settings DeviceNet 0 63 Profibus DP 1 125 09 48 Setting of DeviceNet Speed according to Pr 09 49 Factory Setting 2 Settings Standard DeviceNet 0 100Kbps 1 125Kbps 2 250Kbps 3 1Mbps Non standard DeviceNet 0 10Kbps 1 20Kbps 2 50Kbps 3 100Kbps 4 125Kbps 5 250Kbps 6 500Kbps 7 800Kbps 8 1Mbps 09 49 Other setting of Device net Speed Factory Setting ...

Page 227: ...he Communication Card 09 57 Address Mask 3 of the Communication Card 09 58 Address Mask 4 of the Communication Card Factory Setting 0 Settings 0 255 09 59 Getway Address 1 of the Communication Card 09 60 Getway Address 2 of the Communication Card 09 61 Getway Address 3 of the Communication Card 09 62 Getway Address 4 of the Communication Card Factory Setting 0 Settings 0 255 09 63 Password for Com...

Page 228: ... bit will change to disable when it finishes sAVI1ng the update of internet parameters Bit 2 Login password enable 1bit Enable login password 1bit This bit will be changed to disable when it finishes sAVI1ng the update of internet parameters 09 67 Status of Communication Card Factory Setting 0 Settings Bit 0 password enable When the communication card is set with password this bit is enabled When ...

Page 229: ...e Multifunction Input Commands as Disable Motors Output can stop corresponding motors The settings are When a motor s output is disabled this motor will park freely 10 00 Circulative Control Factory Setting 0 Settings 0 No operation 1 Fixed Time Circulation by time 2 Fixed Quantity 3 Fixed quantity control 4 Fixed Time Circulation Fixed Quantity Circulation 5 Fixed Time Circulation Fixed Quantity ...

Page 230: ... motors at the same time Number of Motors Maximum 8 motors After setting number of motor to be connected at the same time multi function output terminals will follow automatically the setting as shown in the table below 10 01 Number of Motors to be connected Factory Setting 1 Settings 1 to 8 M1 VFD CORE CONTACTOR CONTACTOR CONTACTOR CONTACTOR RY00 L N W V U M33767 M06 M05 M04 M03 M02 M01 RA3 RC3 R...

Page 231: ...y reaches the frequency setting of Pr10 06 and delay time of Pr10 05 then VFD CORE will delay the time setting of Pr10 03 Then VFD CORE will switch the motor to use mains electricity and delay the time setting of Pr10 03 to run next motor If necessary other motors will be activated in sequence See sequential diagrams in Fig 4 5 Table 5 Setting of Multi function Output Terminal on Circulating Motor...

Page 232: ... the delay time setting of Pr10 04 Then keep on doing this until the last motor stop using mains electricity See sequential diagrams in Fig 6 7 below FREQUENCY M33768 DEMAND DEMAND INCREASING DEMAND MOTOR 4 MOTOR 3 MOTOR 2 OUTPUT FLOW OR PRESSURE MOTOR 1 NEXT MOTOR STOP MOTOR OFF OFF OFF TOTAL OUTPUT VFD CORE OPERATIONS BY DRIVE BY DRIVE BY DRIVE BY DRIVE MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 AC MAINS A...

Page 233: ...antity circulation with PID decreasing demands M33770 FREQUENCY DEMAND DEMAND DECREASING DEMAND MOTOR 4 MOTOR 3 MOTOR 2 OUTPUT FLOW OR PRESSURE MOTOR 1 MAX MIN OFF OFF TOTAL OUTPUT VFD CORE OPERATION OFF MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 AC MAINS AC MAINS AC MAINS BY DRIVE M33771 FREQUENCY TIME MOTOR 1 ON MAIN MOTOR 4 MOTOR 1 Td Td P10 04 x 2 2 SEC 0 Hz MAINS 50 Hz 0 Hz OFF COASTING MOTOR 4 BY DRIVE...

Page 234: ...n in the table below Table 2 Setting of Multi function Output Terminal on Circulating Motors P10 03 X Delay Time due to the Acceleration or the Increment at Motor Switching unit second P10 04 X Delay Time due to the Deceleration or the Decrement at Motor Switching unit sec P10 05 X Delay time while fixed quantity circulation at Motor Switching with PID unit seconds P10 06 X Frequency when switchin...

Page 235: ... 4528 04 Fig 8 Fixed quantity circulation with PID controlling 4 motors R S T M33772 M1 VFD CORE CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR RY00 L N W V U M06 M05 M04 M03 M02 M01 RA3 RC3 RA2 RC2 RA1 RB1 RC1 M2 M3 M4 ...

Page 236: ... relay When controlling flow quantity motors will be in parallel connection When controlling pressure range motors will be in series connection If need to increase flow quantity or pressure range VFD CORE will increase the main motor s pressure from 0Hz to the largest operating frequency If necessary VFD CORE will switch in sequence the motors to use mains electricity See two sequential diagrams b...

Page 237: ...creasing demand M33773 FREQUENCY PUMP MAX STOP PUMP DEMAND DEMAND INCREASING DEMAND PUMP 4 PUMP 3 PUMP 2 DEMAND FLOW OR PRESSURE PUMP 1 PUMP 0 OFF OFF OFF TOTAL OUTPUT VFDCOREOPERATION OFFIRSTPUMP BY DRIVE OFF AC MAINS AC MAINS AC MAINS AC MAINS M33774 FREQUENCY TIME PUMP 3 PUMP 2 PUMP 1 0 Hz OFF OFF OFF PUMP 0 PUMP X PUMP 0 BY DRIVE AC MAINS AC MAINS AC MAINS P10 05 P10 06 P10 05 P10 05 ...

Page 238: ...FD CORE decrease the main motor s frequency to 0Hz See next two figures Fig 11 Sequence of switching motors at fixed quantity control with PID decreasing demand M33775 FREQUENCY PUMP MAX STOP PUMP DEMAND DEMAND DECREASING DEMAND PUMP 4 PUMP 3 PUMP 2 DEMAND FLOW OR PRESSURE PUMP 1 PUMP 0 OFF OFF OFF TOTAL OUTPUT CP2000 OPERATION OFFIRSTPUMP BY DRIVE OFF AC MAINS AC MAINS AC MAINS AC MAINS ...

Page 239: ...erminal on Circulating Motors P10 05 X Delay time while fixed quantity circulation at Motor Switching unit seconds P10 06 X Frequency when switching motors at fixed quantity circulation Hz M33776 FREQUENCY TIME PUMP 3 PUMP 2 PUMP 1 0 Hz OFF PUMP 0 PUMP X PUMP 0 BY DRIVE OFF OFF AC MAINS AC MAINS P10 05 MIN FREQ P10 05 P10 05 AC MAINS P10 01 01 02 03 04 05 06 07 08 P02 13 55 55 55 55 55 55 55 55 Mo...

Page 240: ...Motor s Output Set the Multifunction Input Commands as Disable Motors Output can stop corresponding motors The settings are When a motor s output is disabled this motor will park freely P02 01 P02 06 60 61 62 63 64 65 66 67 68 Disable Motor s Output ALL 1 2 3 4 5 6 7 8 ...

Page 241: ... circulation with PID This mode combines Time circulation and Fixed quantity circulation with PID It is to prevent motors to become rusty if they are not in use for a long period of time If some motors are not activated set the fixed time circulation to run motors one by one to make sure each of them has the chance to run M33777 M1 M0 VFD CORE CONTACTOR CONTACTOR CONTACTOR CONTACTOR RY00 L N R S T...

Page 242: ...CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS 63 4528 04 242 ...

Page 243: ...us transmission time out Keypad transmission time out Keypad COPY error 1 Keypad COPY error 2 1 2 3 1 2 3 Display error signal Abbreviated error code Display error description CE01 Comm Error 1 Warning CE02 Comm Error 2 Warning CE03 Comm Error 3 Warning CE04 Comm Error 4 Warning CE10 Comm Error 10 Warning CP10 Keypad time out Warning SE1 Save Error 1 Warning SE2 Save Error 2 Warning ...

Page 244: ...rent Auto tuning error Over speed warning Over speed deviation warning Phase loss Over torque 1 SE3 Copy Model Err 3 Warning oH1 Over heat 1 warn Warning oH2 Over heat 2 warn Warning PID PID FBK Error Warning ANL Analog loss Warning uC Under Current Warning AUE Auto tune error Warning oSPD Over Speed Warn Warning DAvE Deviation Warn Warning PHL Phase Loss Warning ot1 Over Torque 1 Warning ...

Page 245: ...of PLC download error PLC register overflow Function code of PLC operation error PLC checksum error ot2 Over Torque 2 Warning oH3 Motor Over Heat Warning oSL Over Slip Warn Warning tUn Auto tuning Warning PLod Opposite Defect Warning PLSv Save mem defect Warning PLdA Data defect Warning PLFn Function defect Warning PLor Buf overflow Warning PLFF Function defect Warning PLSn Check sum error Warning...

Page 246: ... in test mode Factory default setting error Serious internal error IO connection break off Profibus parameter data error PLEd No end command Warning PLCr PLC MCR error Warning PLdF Download fail Warning PLSF Scane time fail Warning ECid ExCom ID failed Warning ECLv ExCom pwr loss Warning ECtt ExCom Test Mode Warning ECFF ExCom Facty def Warning ECiF ExCom Inner err Warning ECio ExCom IONet brk War...

Page 247: ... default setting Modbus TCP exceed maximum communication value EtherNet IP exceed maximum communication value IP fail Mail fail Communication card busy ECPi ExCom Conf data Warning ECEF ExCom Link fail Warning ECto ExCom Inr T out Warning ECCS ExCom Inr CRC Warning ECrF ExCom Rtn def Warning ECo0 ExCom MTCP over Warning ECo1 ExCom EIP over Warning ECiP ExCom IP fail Warning EC3F ExCom Mail fail Wa...

Page 248: ...CHAPTER 13 WARNING CODES 63 4528 04 248 ...

Page 249: ...ut current exceeds triple rated current during constant speed 1 Short circuit at motor output Check for possible poor insulation at the output 2 Sudden increase in motor loading Check for possible motor stall 3 VFD output power is too small Replace the VFD with the next higher power model Hardware failure in current detection Return to the factory Ground fault When one of the output terminal s is ...

Page 250: ...tant speed 230V DC 450V 460V DC 900V 1 Check if the input voltage falls within the rated VFD input voltage range 2 Check for possible voltage transients 3 If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor Hardware failure in voltage detection 1 Check if the input voltage falls within the rated VFD input voltage range 2 Check ...

Page 251: ...lean it 5 Provide enough spacing for adequate ventilation Heatsink overheating Capacitance temperature exceeds 90o C cause heatsink overheating 1 Ensure that the ambient temperature falls within the specified temperature range 2 Make sure heat sink is not obstructed Check if the fan is operating 3 Check if there is enough ventilation clearance for VFD Motor overheating The VFD detects that the int...

Page 252: ...l Pr 06 07 or Pr 06 10 and exceeds over torque detection Pr 06 08 or Pr 06 11 and it is set to 2 or 4 in Pr 06 06 or Pr 06 09 1 Check whether the motor is overloaded 2 Check whether motor rated current setting Pr 05 01 is suitable 3 Take the next higher power VFD model Low current detection Check Pr 06 71 Pr 06 72 Pr 06 73 Limit error Internal EEPROM can not be programmed 1 Press RESET key to the ...

Page 253: ...are error Reboots the power If fault code is still displayed on the keypad please return to the factory OV hardware error Reboots the power If fault code is still displayed on the keypad please return to the factory Occ hardware error Reboots the power If fault code is still displayed on the keypad please return to the factory Auto tuning error 1 Check cabling between drive and motor 2 Try again P...

Page 254: ...minal B B is active the VFD output will be turned off 2 Deactivate the external input terminal B B to operate the VFD again Password is locked Keypad will be locked Turn the power ON after power OFF to re enter the correct password See Pr 00 07 and 00 08 Software code error Illegal function code Check if the function code is correct function code must be 03 06 10 63 Illegal data address 00H to 254...

Page 255: ...ters settings When Pr 07 13 is not set to 0 and momentary power off or power cut it will display dEb during accel decel stop 1 Set Pr 07 13 to 0 2 Check if input power is stable It will be displayed when slip exceeds Pr 05 26 setting and time exceeds Pr 05 27 setting 1 Check if motor parameter is correct please decrease the load if overload 2 Check the settings of Pr 05 26 and Pr 05 27 Emergency s...

Page 256: ...r larger power model Frame E and above Unknown over current Unknown over voltage Output phase loss Phase U Output phase loss Phase V Output phase loss Phase W Uocc A phase short Fault Vocc B phase short Fault Wocc C phase short Fault ryF MC Fault Fault ocU Unknow over Amp Fault ovU Unknow over volt Fault OPHL U phase lacked Fault OPHL V phase lacked Fault OPHL W phase lacked Fault ...

Page 257: ...CHAPTER 14 FAULT CODES AND DESCRIPTIONS 257 63 4528 04 CPU trap error TRAP CPU Trap Error Fault ...

Page 258: ... Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2012 Honeywell International Inc 63 4528 04 M S Rev 04 12 Printed in United States ...

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