Honeywell Titan SCBA Operation Manual Download

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AN ISO 9001

REGISTERED

COMPANY

P/N 995021 REV C 12/15

TITAN

™

NfPA 1981, 2013 EDITION COMPLIANT

SELf-CONTAINED BREATHING APPARATUS (SCBA)

Operation Manual

WARNING

DO NOT USE this respirator until you completely read and understand this instruction manual.

You are required to inspect your respirator prior to putting it into ﬁ eld service. Please refer

to the inspection procedures in this manual. Failure to comply with this warning may lead to

illness, personal injury, or death.

Honeywell International Inc.

900 Douglas Pike

Smithfi eld, RI 02917

1-800-873-5242

[email protected]

www.Honeywellsafety.com

Summary of Contents for Titan SCBA

Page 1: ...ator until you completely read and understand this instruction manual You are required to inspect your respirator prior to putting it into ﬁeld service Please refer to the inspection procedures in this manual Failure to comply with this warning may lead to illness personal injury or death Honeywell International Inc 900 Douglas Pike Smithfield RI 02917 1 800 873 5242 HSPtechsupport Honeywell com w...

Page 2: ...Honeywell Titan SCBA 20132 ...

Page 3: ...ble Additional critical cautions and limitations apply Refer to EBSS in the user s instructions CAUTIONS AND LIMITATIONS S SPECIAL OR CRITICAL USER S INSTRUCTIONS 1 This respirator is approved for use above 25 F 31 7 C when using the 2820XX series facepiece 2 Use with adequate skin protection when worn in gases or vapors that poison by skin absorption for example hydrocy anic acid gas 3 Approved o...

Page 4: ... the product must be used maintained and inspected as prescribed in the owner s instruction manual including prompt replacement or repair of defective parts mandatory flow tests and overhauls and such other necessary maintenance and repair as may be required Normal wear and tear parts damaged by abuse misuse negligence or accidents batteries and installed accesso ries which have separate warrantie...

Page 5: ...nterface Considerations 18 VII CYLINDER FILLING SAFETY 18 A Inspection 19 B Filling Procedures 20 VIII MAINTENANCE 20 A Facepiece Cleaning 20 B Second Stage Regulator Cleaning 21 C Exterior Surfaces Cleaning 21 D Inspection see Inspection Table page 27 21 E Repair see Repair Table page 28 21 F Functional Testing see page 29 22 G Cylinder Recharging 22 H Cold Weather Operation and Maintenance 22 1 ...

Page 6: ...iv Honeywell Titan SCBA 20132 This page intentionally left blank ...

Page 7: ...al Your Honeywell respirator has been WARNING Continued constructed of materials selected after careful consideration for their performance safety and durability However all materials have exposure limitations to ﬂame extremes of heat and cold or to the many chemicals in use today No materials exist that can be used safely in all of these environments This product contains chemicals known to the S...

Page 8: ...epiece remains positive under most working conditions but as with all SCBAs negative pressure excursions are possible Conditions when an SCBA can experience WARNING Continued negative facepiece pressures include but are not limited to 1 the SCBA is improperly worn 2 the SCBA is not used in accordance with the instructions 3 the SCBA is improperly maintained or 4 the SCBA is subjected to over breat...

Page 9: ... found in this product This warning required by California Health and Safety Code Section 25249 6 Part No Description fACEPIECES 282053 FACEPIECE TWENTY 20 CBRN SMALL BLACK SMALL BLACK NOSE CUP SILICONE HEADSTRAP 282012 FACEPIECE TWENTY 20 CBRN SMALL BLACK MEDIUM BLACK NOSE CUP SILICONE HEADSTRAP 282013 FACEPIECE TWENTY 20 CBRN SMALL BLACK LARGE BLACK NOSE CUP SILICONE HEADSTRAP 282041 FACEPIECE T...

Page 10: ...1ST STAGE REGULATOR BELL ALARM 4500 PSIG 969180 2ND STAGE REGULATOR 930190 BACKPACK TITAN 930192 BACKPACK TITAN ESCAPE 930191 BACKPACK TITAN ALLIGATOR CLIPS Part No Description 930189 INTEGRATED BATTERY PACK TITAN 930186 BATTERY PACK HUD CONNECTOR 2216 PSIG 33 930188 BATTERY PACK HUD CONNECTOR 4500 PSIG 33 921342 INTERMEDIATE PRESSURE HOSE CABLE WITH ELECTRICAL PNEUMATIC COUPLING SAR 981013 INTERM...

Page 11: ...4500 PSIG 30 MIN CARBON 962869 NECKSTRAP KIT TWENTY 20 FACEPIECE 975460 CHEST STRAP KIT 975465 D RING KIT 969019 HEADNET W SILICONE STRAP KIT 962150 FACEPIECE WITH TEMPLE INSERTS KIT SMALL BUTYL 962153 FACEPIECE WITH TEMPLE INSERTS KIT MEDIUM BUTYL 962154 FACEPIECE WITH TEMPLE INSERTS KIT LARGE BUTYL 975535 WAIST BELT EXTENDER 930176 INTEGRATED PASS 2216 PSIG GAUGE 33 WITHOUT PATHFINDER TITAN 9301...

Page 12: ...Up Display HUD 2 The air cylinder is of composite construction with an aluminum inner liner overwrapped by carbon fiber and has a maximum working pressure of 4500 psig high pressure in 30 45 and 60 minute durations or 2216 psig low pressure in 30 minute duration An all aluminum cylinder and fiberglass composite hoop wrapped cylinder with a maximum working pressure of 2216 psig low pressure in 30 m...

Page 13: ... the lower right of the backpack performs the same functions 3 The back PASS has an amber LED battery status indicator In storage or when the SCBA is activated manually or by pressure from the cylinder the amber LED flashes every ten seconds to indicate a low battery condition and will cease flashing altogether to indicate a dead battery An audible beep will also sound every ten seconds to indicat...

Page 14: ...78906 RIT Kit provide a means for equalizing pressure in SCBA cylinders during a rescue An attendant rescue crew member must assist with the cylinder pressure equalization 2 The RIC UAC is located adjacent to the CGA hand wheel of the Titan SCBA on the lower left side of the backpack when looking at the cylinder with the valve pointing down The RIC UAC is accompanied by a relief valve located on t...

Page 15: ...ation fasteners e Lift the SCBA from the case 2 Carton packaging a Remove the facepiece from the box if supplied b Remove the plastic transportation cradle from the box with the SCBA connected to it c Cut both locking straps securing the SCBA to the transportation cradle d Lift the SCBA from the cradle CAUTION Exercise extreme care when engraving identiﬁcation markings on SCBA components Engraving...

Page 16: ...net a Fully loosen the lower head straps b If the facepiece has a neck strap place the neck strap over your head c Place your chin in the chin cup pull the headnet over your head and tighten it by pulling evenly on the upper and lower straps See Figure 4 Make sure that your chin is properly recessed in the chin cup d Center the facepiece and flatten the headnet with a wiping motion toward the back...

Page 17: ...BRN approval label and that the facepiece is a CBRN facepiece as described below The NIOSH CBRN approval label is located on the upper back section of the backpack frame on the pressure transducer cover If you cannot read the NIOSH CBRN approval label with the cylinder installed on the SCBA remove the cylinder from the backpack to verify the NIOSH CBRN approval label You MUST use a CBRN facepiece ...

Page 18: ... cylinder valve gauge reads in the green FULL zone WARNING Check the cylinder latch each time the cylinder is installed Adjust the cylinder band to match the cylinder size and ensure that the cam over buckle is securely locked in place Failure to comply with this warning may lead to personal injury illness or death 4 Check the latch on the cylinder band and ensure that the cylinder is secure in th...

Page 19: ...14 Figure 13 Loosen Headstraps Chin in Chin Cup vii Perform a leak check as described in section VI E page 14 NOTE When properly adjusted the headstrap hub should be centered on the back of your head and the lower straps should be below your ears Make sure that your chin is properly recessed in the chin cup b Optional Headnet WARNING Ensure that the three locking fabric straps located across the f...

Page 20: ...play HUD to ensure that the display reads full cylinder pressure all four green LEDs lit vi Perform a leak check as described in section VI E page 14 NOTE When properly adjusted the headnet should be centered on the back of your head and the lower straps should be below your ears D Exhalation Valve Test WARNING Do not use this SCBA in a contaminated atmosphere if the exhalation valve is not workin...

Page 21: ...e SCBA is being worn should only be done when the circum stances justify exposing the SCBA user to the added risk associated with the fill procedure First stage pressure reducers equipped with the RIC UAC have a pressure relief valve PRV incorporated into the first stage pressure reducer housing The WARNING The audible alarm must sound and the HUD LEDs must ﬂash in sequence as the system is pressu...

Page 22: ...V is designed to vent air to atmosphere when the fill pressure exceeds the service pressure of the cylinder The PRV will reset close at a pressure below the service pressure of the SCBA If a high pressure 4500 psig fill supply cylinder is used on a 2216 psig SCBA the PRV may open and vent air to atmosphere WARNING NEVER use the RIC UAC for routine ﬁlling of SCBA cylinders The RIC UAC is intended t...

Page 23: ...t 1 Cylinder Removal a Close the cylinder valve and re engage the cylinder valve locking sleeve if so equipped b Press the override button or open the bypass valve on the second stage regulator to vent air from the SCBA WARNING Use extreme care when changing cylinders DO NOT allow moisture or ice to enter the regulator system Moisture or ice entering the regulator system may cause the SCBA to free...

Page 24: ...ers used with this SCBA a When replacing a cylinder of the same diameter or smaller diameter i Flip the cam over buckle on the right side up and slide the cylinder in until the dome of the cylinder rests on the two protrusions of the bat tery cover ii With the cam over buckle on the right side fully flipped up adjust the tank band snug against the cylinder by squeezing the tank band so the teeth o...

Page 25: ...ened or blistered paint charred decals melted or distored gauge lens etc 2 Composite Cylinders Ensure that no more than five years have elapsed since the last hydrostatic test has been performed on carbon cylinders and that the cylinder is less than 15 years old 30 years old for Extended Life cylinders Inspect the exterior of the cylinder for dents gouges or cuts which have penetrated and caused s...

Page 26: ...r use Cylinders should not be stored partially charged for two reasons a If used without recharge the service duration of the apparatus is reduced b The safety relief device is designed specifically to protect a fully charged cylinder from the effects of a fire or from mechanical shock For maximum safety the cylinders should be stored fully charged If the cylinder is stored empty and the valve is ...

Page 27: ...regulator to prevent water or contaminants from entering the regulator outlet 1 Make a cleaning solution of warm water and a mild detergent 2 Have a bucket of fresh water available for rinsing 3 Install the second stage cleaning cap P N 961170 4 With the regulator facing downward clean the exterior surfaces with a soft brush 5 With the regulator facing downward immediately rinse the exterior with ...

Page 28: ...e during cold weather conditions to reduce ice forma tion on the facepiece lens in the AIR KLIC and in the exhalation valve Honeywell also recommends a full flow test be per formed per NFPA 1852 Standard on Selection Care and Maintenance of Open Circuit Self Contained Breathing Apparatus SCBA 2013 Edition or latest edition for additional inspection requirements for SCBAs used for firefighting E Re...

Page 29: ...but ton returns j Should ice form on the regulator while the regulator is in the waist strap mounted regulator holder rotate the regulator to break off the ice then remove the regulator from the regulator holder b Prior to donning the facepiece in cold weather visually inspect the lens AIR KLIC and exhalation valve for ice c If ice is present warm the facepiece to melt the ice Ice may be melted by...

Page 30: ...used during actual operations b During cold weather operations do not place cylin ders or SCBA components into wet or snowy areas k If the AIR KLIC buttons are frozen and the regulator cannot be removed from the regulator holder do not force the buttons Unbuckle the waist belt and place the belt regulator holder and regulator under outer wear next to your body to warm it until the AIR KLIC buttons...

Page 31: ...ly loosen the facepiece headstraps f Place the facepiece in a mask bag 2 After inspection cleaning and necessary repair the SCBA should be stored away from dust sunlight heat extreme cold excessive moisture or damaging chemi cals J flow Test WARNING Direct contact with CBRN agents requires proper handling of the SCBA after each use and between multiple entries during the same use Decontamination a...

Page 32: ... for 15 years and the first stage pressure reducer which is warranted for the life of the product During these periods Honeywell will repair or replace defective parts at Honey well s option Freight charges to and from the Honeywell factory shall be paid by the purchaser EXCLUSIONS NOTWITHSTANDING ANY CONTRARY TERM IN THE PURCHASER S PURCHASE ORDER OR OTHERWISE THE ONLY WARRANTY EXTENDED BY Honeyw...

Page 33: ...bris in the outlet port screen and grill cracked 4 Hose or fittings corroded cracked or leaking 5 Sticking release and shutoff buttons 6 Loose regulator outlet GAUGE 1 Gauge lens scratched pointer deformed or stuck 2 Hose or fittings corroded cracked or leaking 3 Torn rubber boot HEADS UP DISPLAY HUD 1 Display cover scratched or damaged 2 Cable cracked or split 3 Dirty or damaged display including...

Page 34: ...skirt away from the lens 4 Remove the nozzle cover by pressing the ratchet ring with a finger and unscrewing the AIR KLIC counterclockwise 5 Remove the nozzle by pushing it from the front of the facepiece Use thumbs to press the locking tabs at the sides of the nozzle DO NOT push on the spring retainer 6 Place the nozzle into the new lens 7 Reassemble the nozzle cover and AIR KLIC 8 Install the no...

Page 35: ...5 Continue to open and close the bypass valve slowly until the HUD display reads 1 2 full 6 Verify that the 50 warning is working correctly the green LED representing 1 2 cylinder pressure should blink on and off for approximately 20 seconds then stay lighted continuously 7 Continue to open and close the bypass valve slowly until the HUD display reads 1 3 full The audible and visual alarm should b...

Page 36: ...able Additional critical cautions and limitations apply Refer to EBSS in the user s instructions CAUTIONS AND LIMITATIONS S SPECIAL OR CRITICAL USER S INSTRUCTIONS 1 This respirator is approved for use above 25 F 31 7 C when using the 2820XX series facepiece 2 Use with adequate skin protection when worn in gases or vapors that poison by skin absorption for example hydrocy anic acid gas 3 Approved ...

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