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62-0101

T641A,B,C

Floating Control Thermostats

Installation instructions for the trained service technician.

J. H.  •   9-92  •  © Honeywell Inc. 1992  •  Form Number 62-0101

Application

The T641A,B,C Floating Control Thermostats provide

spdt outputs to control floating actuators in applications
such as variable air volume (VAV) terminal units.

—T641A: standard spdt floating control thermostat.
—T641B: incorporates momentary system override switch

to provide external relay connection to be energized for
override in building management systems or other
applications.

—T641C: provides manual heat/cool changeover switch.

Operation

FLOATING CONTROL

The control provided by the T641 is conventionally

termed floating control. During floating control, a variation
of two-position control, the thermostat provides a three
output control, Advance motor, Reverse motor, and Hold.

On a change in temperature, the T641 drives the actuator

to an intermediate position and then opens the circuit to the
actuator. The actuator remains in this position until there is a
temperature change at the T641. The actuator is said to float
between the limits
 of the T641 to satisfy various load require-
ments. See Fig. 1.

VAV SYSTEMS

VAV systems control the temperature within a space by

varying the volume of supply air. Air is delivered to the space
at a fixed temperature. The volume of supply air is controlled
by the space thermostat modulating the supply air damper.
When full heating and cooling flexibility is required in a zone,
it is handled by perimeter heating, or reheat capability in the
air terminal units. As individual zones shut down, the total air
flow in the system is regulated by a central duct static pressure
controller. The fan system is sized to handle an average peak
load, not the sum of the individual peaks. As each zone peaks
at a different time of day, extra air is borrowed from the off-
peak zones. This transfer from low-load to high-load zones
occurs only in true VAV systems.

Pressure dependent systems do not incorporate an indi-

vidual zone air flow sensor and depend on a stable system
pressure to maintain flow. These systems require slower
motors such as the seven minute ML6161 models that are
typically controlled by the T641 thermostats.

HEAT ANTICIPATION/COOL ANTICIPATION

Control of heating or cooling units with a thermostat does

not allow for the temperature to remain exactly at the thermo-
stat set point, but varies within a certain temperature range.
Anticipation is added to the thermostat to reduce this range.

The anticipator is a small resistive heater in the thermo-

Fig. 1—T641 floating control.

Installation

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to follow

them could cause a hazardous condition.

2. Check the ratings given in the instructions and on the

product to make sure the product is suitable for your applica-
tion.

3. Installer must be a trained experienced service techni-

cian.

4. After installation is complete, check out product op-

eration as provided in these instructions.

 R-Y ENERGIZED

 R-W ENERGIZED

DEADBAND

SET POINT

 R-Y ENERGIZED

 R-W ENERGIZED

3° DEADBAND

SET POINT 70°F

M2283

FOR EXAMPLE, WITH SET POINT = 70°F
R-Y SWITCH WILL ENERGIZE AT 71.5°F
R-W SWITCH WILL ENERGIZE AT 68.5°F

71.5°F

68.5°F

stat  which heats when the system is on or off. The heat
produced by the anticipator raises the internal bimetal tem-
perature slightly faster than the surrounding room tempera-
ture. The thermostat anticipates  the need to shut off the
heating system sooner than it would if affected by room
temperature only. The T641 has fixed or voltage anticipation.

Summary of Contents for T641A

Page 1: ... is sized to handle an average peak load notthesumoftheindividualpeaks Aseachzonepeaks at a different time of day extra air is borrowed from the off peak zones This transfer from low load to high load zones occurs only in true VAV systems Pressure dependent systems do not incorporate an indi vidual zone air flow sensor and depend on a stable system pressure to maintain flow These systems require s...

Page 2: ... and ordinances The T641 utilizes a four wire opera tion so an additional transformer common wire must be present for correct wiring and operation See Fig 2 for functional schematic of T641 Screw terminals are on the back of the thermostat See Fig 3 Thepartno 221618CoverPlateisavailablewhenreplac ing a competitive device that has left marks on the wall See Fig 4 1 Grasp the thermostat cover at the...

Page 3: ...NG SCREWS 4 THERMOSTAT COVER M6111 EXTERNAL SET POINT LEVER Fig 4 Mounting T641 using the accessory wallplate Y C X W R 80 70 60 50 OFF ON SYSTEM OVERRIDE SPIRIT LEVEL WALLPLATE HEATING CONTACT MOUNTING HOLES 4 COOLING CONTACT INTERNAL SET POINT LEVER MOUNTING HOLES 4 WIRING TERMINAL UP TO 5 M 965 FRONT OF THERMOSTAT COVER REMOVED BACK OF THERMOSTAT ...

Page 4: ...les and tighten 7 Replace the thermostat cover WARNING Because the cooling anticipator operates continu ously in the floating band the T641 incorporates a factory offset that calibrates the thermostat The offset causes the T641 to appear to be switching 10 5 F lower when not powered compared to actual operation The cooling anticipator is needed to provide proper thermostat cycling by matching the ...

Page 5: ...o close Replace the ML6161 if the motor does not run in either direction With the T641 controlling the ML6161 or equivalent actuator lower the set point of the thermostat to call for cooling Observe the operation of the motor If the damper is closed it should begin to open If not adjust the set point of the T641 higher to determine if the wiring is correct If no movement is observed check for the ...

Page 6: ...6 Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 6 ...

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