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ST 800 Series HART/DE Option User’s Manual

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Summary of Contents for ST 800 Series

Page 1: ...Honeywell Process Solutions ST 800 Series HART DE Option User s Manual 34 ST 25 38 Revision 5 0 July 2014 ...

Page 2: ...press warranties except as may be stated in the written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TDC 3000 SFC SmartLine PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International I...

Page 3: ...to supplement the information in this document with the data in the PM APM SmartLine Transmitter Integration Manual which is supplied with the TDC 3000 book set TPS is the evolution of the TDC 3000 Release Information ST 800 Series HART DE Option User Manual Document 34 ST 25 38 this document Rev 1 0 October 2012 First Release Rev 2 0 January 2013 Calibration updates Rev 3 0 February 2014 Dual Tri...

Page 4: ...rth and South America contact details see back page or refer to the appropriate Honeywell Solution Support web site Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com pressue transmitters Training Classes http www honeywellprocess com en US training Telephone and Email Contacts Area Organization Phone Number United States and Canada Honeywell Inc 1 80...

Page 5: ...pplications 9 Configuration Databases 9 Configuration 9 MC Toolkit Transmitter Electrical Signal Connections 9 4 DE Transmitter Configuration 11 4 1 Configuration Personnel Requirements 11 4 2 MC Toolkit Software Application Overview 11 4 3 DE Transmitter Online Configuration 12 Uploading a Transmitter Configuration 12 Device Information Configuration 14 General Configuration Parameters 15 DE Spec...

Page 6: ...6 5 Calibrating Range Using the MC Toolkit 58 6 6 Conditions for Input Calibration 58 6 7 Input Calibration Procedures Description 58 6 8 Input Calibration Procedure 59 Correct the Input at Zero 59 Correct Input at the Lower Range Value LRV 61 Correct Input at URV 62 6 9 DE Output Calibration 63 Output Calibration Preparation 63 6 10 Manually Setting the Process Variable Range 65 6 11 Procedure to...

Page 7: ...Install and Run the DTM 97 10 5 ST 800 Online Parameterization 98 Device Health 99 Device Icon Honeywell Logo 99 Process Variables 99 Shortcuts 99 10 6 Basic Setup Page 100 Pressure Transfer Fn 100 Low Flow Cutoff Mode 100 Device Information 100 Model Number 101 Device Assembly 101 System Setup 101 10 7 Calibration Page 101 Calibration Methods 102 Calibration Records 102 10 8 Process Variables 103...

Page 8: ...3 User Manual Related Topics 8 Table 4 Device Information Parameters 14 Table 5 General Configuration Parameters 15 Table 6 DE Configuration Parameters 16 Table 7 Local Display Configuration Parameters 18 Table 8 Monitor Parameters 19 Table 9 FDC homepage elements 24 Table 10 Device health status 29 Table 11 HART Transmitter Parameters 33 Table 12 Tamper Reporting Logic Implementation with Write P...

Page 9: ...MI materials approvals and mounting bracket options for the ST 800 Table 1 Features and Options Feature Option Standard Available Options Communication Protocols HART Digitally Enhanced DE Fieldbus Human Machine Interface HMI Options Basic and Advanced Display Basic and Advanced Digital Display Three button programming optional Basic display language English only Advanced display languages English...

Page 10: ...e and protocol for the different pressure measurement types Figure 2 shows the assemblies in the Electronics Housing with available options The Meter Body provides connection to a process system Several physical interface configurations are available as determined by the mounting and mechanical connections Refer to the ST 800 SmartLine User s Manual document number 34 ST 25 35 for installation and...

Page 11: ...uge Pressure GP or Atmospheric Pressure AP Transmitter name plate The model number format consists of a Key Number with several table selections The Differential Pressure DP Absolute Pressure AP and Gauge Pressure GP name plates are essentially the same However the DP provides one additional entry 7 vs 6 characters in the Meter Body Selections Table I to accommodate the static pressure rating Figu...

Page 12: ...if the Transmitter is digitally integrated with a Honeywell Experion or TPS system ST 800 HART models can be configured using Honeywell tools such as Experion in conjunction with FDM using DTMs running in FDM or Pactware or Emerson 375 or 475 1 6 Local Display Options The ST 800 Pressure Transmitter offers two display options Basic and Advanced see Table 2 Table 2 Available Display Characteristics...

Page 13: ...ironments hermetically sealed for long life in harsh environments Suitable for use in all electrical classifications flameproof dustproof and intrinsically safe The 3 button assembly is externally accessible and provides the following capabilities Menu driven configuration with optional display o Using increment decrement enter keys o A comprehensive on screen menu guides the way o Configure the t...

Page 14: ...s available for monitoring and control purposes and the meter body temperature secondary variable is available for monitoring purposes only Much of the operation in the Digitally Enhanced DE mode is similar to that of analog operation The essential characteristics of DE mode operation are shown in Figure 4 Figure 4 DE Mode Value Scaling As indicated at the right of Figure 4 output values of proces...

Page 15: ...red for HART protocol includes two primary modes Figure 5 HART Point to Point and Multi drop Value Scaling Point to Point Mode in which one Transmitter is connected via a two conductor 4 20 mA current loop to one receiver Multi Drop Mode in which several Transmitters are connected through a two conductor network to a multiplexed receiver device In point to point mode the value of the primary Proce...

Page 16: ...smitter deployment Therefore detailed procedures are supplied only in so far as necessary to ensure satisfactory completion of configuration tasks 3 3 Application Design Installation Startup and Operation The ST 800 SmartLine Pressure Transmitters User s Manual document number 34 ST 25 35 provides the details for application design installation and startup see Table 3 for topics Table 3 User Manua...

Page 17: ...and diagnosing Honeywell Digitally Enhanced DE devices Details for working with the MC Toolkit are provided in the MC Tookit User Manual document 34 ST 25 20 In subsequent sections of this manual explicit operating instructions are provided only in so far as necessary to complete required tasks and procedures Configuration Databases The MC Toolkit is used to establish and or change selected operat...

Page 18: ...Page 10 ST 800 Series HART DE Option User s Manual Revision 5 0 Figure 6 MC Toolkit Transmitter Electrical Signal Connections ...

Page 19: ... shipped from the factory with a basic configuration installed This basic configuration must be edited or revised to meet the requirements of your process system The MC Toolkit application supports both online and offline configuration Online operation allows you to establish communication with a DE Transmitter for the following tasks o Upload a Transmitter database o Configure Transmitter paramet...

Page 20: ...ation from the Transmitter for review and editing Uploading a Transmitter Configuration 1 Connect a DE Transmitter to the MC Toolkit Be sure that both devices have power applied 2 Start the MC Toolkit application by selecting Start MC Toolkit on the MC Toolkit MCT202 The MC TOOLKIT Home page will be displayed 3 Select the Online button and establish communication between the Toolkit and the Transm...

Page 21: ...NITOR box and when the upload is complete the DE MAIN MENU will be displayed A confirmation request message will be displayed if you select Back for a Transmitter that was previously set to Output Mode during calibration and was not subsequently cleared If you confirm the message Yes answer the display will exit the DE MAIN MENU ...

Page 22: ...he DEVICE INFO box will be displayed 2 Configure device information according to Table 4 Table 4 Device Information Parameters Parameter Read R or Read Write R W Configuration Details Tag ID R W User ID up to 8 alphanumeric characters Type R Manufacturer s device type identifier Firmware Version R Manufacturer s firmware version identifier PROM ID Number R PROM ID Number Scratch Pad R W Up to 32 a...

Page 23: ...er Read R or Read Write R W Configuration Details PV Type R W Dual Range Smart Transmitter Digital Communications STDC or Single Range or Single Range with secondary variable SV Communication Mode R W Analog DE 4 byte or DE 6 byte FS Direction R Failsafe FS direction upscale or downscale switch selectable on the electronics module See the ST 800 SmartLine Transmitter User Manual for details Select...

Page 24: ...on see note below Span R Process Range URV LRV Floating Point Conformity R W Conformity for the output calculation Linear pressure or Square Root flow see note below Select the Back button to go back to the DE MAIN MENU Notes on Damping Digital Noise Reduction You can adjust the damping time to reduce output noise By way of suggestion set damping to the smallest value reasonable for your process T...

Page 25: ...You can use the following formulas to manually calculate the percent of flow for comparison purposes P Span 100 P Where P Differential pressure input in engineering units Span Transmitter measurement span URV LRV P Pressure in percent of span Therefore P 100 100 Flow Also you can use the following formula to determine the corresponding current output in Milliamperes DC Flow X 16 4 mA DC Output To ...

Page 26: ...dware R Type of Transmitter Display Full Functional Display No Display installed Display Units R W Engineering Units for this Display inH2O 39 o F mmHg 0 o C psi KPa MPa mBar Bar g cm2 kg cm2 mmH2O 4 o C mHg 0 o C mH2O 4 o C GPM GPH Custom Custom Units Tag R W 8 Characters Note that the Custom Units Tag is not sent to the Display It will be displayed in the Tool Flow EU Upper Value 4 3 1 R W 4 3 2...

Page 27: ... status parameters Table 8 Monitor Parameters Parameter Read R or Read Write R W Configuration Details Input R Sensor input in EU Output R Loop output as a percent of Span SV R Secondary Variable in SV EU Gross Status R Gross Transmitter Status Select the Monitor menu Device Status button to display device status Communication Status R Refer to the Messages and Diagnostic Codes section of the MCT2...

Page 28: ... the DE MAIN MENU and abort saving the configuration b Select Yes to add the configuration to the current working file and return the display to the DE MAIN MENU c Select No to save to a different file the Save As screen will be displayed d The default location and folder are set to SD Card and CFG_MCT However you can type in a new name for the file the default name is New1 e After entering the fi...

Page 29: ...ration allows you to select a basic template edit its parameter content and download it to a Transmitter after establishing communication Parameter updates can also be saved in a file without actually downloading to a Transmitter The MCT202 Toolkit is shipped with the two files MCToolkit xml andTEMPLMCT xml The MCToolkit xml file consists of default configurations for all the supported DE devices ...

Page 30: ... and file name for it The default location and folder for saving configurations are SD Card and CFG MCT The default name of a new configuration is New1 which you can change for your needs Downloading in DE Offline Mode Downloading a file to a Transmitter from the Toolkit requires a communicating connection between the two units Serial communication is established when you select DOWNLOAD to Device...

Page 31: ...the device is not there physically Later when the device becomes available with live communication the same configuration can be downloaded to the device This feature enables you to save on device commissioning time and even helps you to replicate the configuration in multiplicity of devices with lesser efforts Currently FDC does not support creating offline configuration However it supports impor...

Page 32: ... Reference source not found lists the items that appear on the FDC homepage and its descriptions Table 9 FDC homepage elements Items Description Screen title Tap to quit FDC Tap to view the application information Tap to navigate to Online Configuration screen Tap to navigate to Offline configuration screen Tap to navigate to Manage DDs screen Tap to navigate to Settings screen Tap to select the h...

Page 33: ... Use the following options to configure FDC to select DD files when a DD with matching device revision is not available Use DD file of previous device revision Use this option to automatically communicate using a DD file having device revision lower than that of the device Use generic DD file Use this option to automatically communicate to the device using an appropriate generic DD file Always ask...

Page 34: ...ase you should validate the library view using the Refresh feature Overview Using Manage DDs you can view add or delete DD files for devices A list of already available DD files is maintained in the DD Library FDC lists the installed DD files in a hierarchy as below Manufacturer Device Type DevRev xx DDRev yy DevRev pp DDRev qq Add a DD file To add a DD file for a device perform the following step...

Page 35: ...advanced users may also manipulate a DD library by directly editing the contents of the FDC Library folder DD files can also be transferred directly to this location by accessing the SD Card on MCT101 through a card reader and or by connecting the MCT101 or MCT202 to a PC In such cases you must perform the following steps to validate a DD Library thus edited manually 1 From the FDC homepage tap Ma...

Page 36: ...itional application functions for you to perform these functions more conveniently Online configuration includes a set of functions to perform various operations on a Transmitter with active communication link These operations primarily include Identifying a Transmitter Reading and reviewing Transmitter variable values Editing Transmitter variable values Downloading the selected edited variable se...

Page 37: ...ls Indicates that the device has lost communication with MC Toolkit Tabs on the Device Home page The following are the options that are available on the device homepage Information tab Use this option to view the device identity related information You can view the manufacturer name device type device revision DD revision and universal revision of the HART device Functions tab This tab provides va...

Page 38: ...ure of FDC you can now choose what you want to view in a device in your own views FDC allows you to create two such views per device revision of a specific device type You can always modify them as per your needs Tools tab This tab is a placeholder for FDC specific tools for providing certain functionality Currently the only option it provides is called as Save History Using this option you can sa...

Page 39: ...nts FDC provides custom entry points for navigational aids to specific types of information features One such entry point is called Device Status which is used for reviewing device health Another is called Methods List which is used to navigate to all the methods available in a device All of the device specific entry points represent the device interface as explained using the Online entry point a...

Page 40: ...int When you tap on to open the Online tab the device configuration screen appears as shown below Alternately you can access the full EDDL features by selecting the My Device Tab Navigate through the Menus to access various functions See Table 11for lists all the parameters in the ST 800 ...

Page 41: ...Variable meter body temperature in user selected engineering units Online AO Meter Displays a gauge meter representation of the current value of the Analog Output Online PV AO Displays the current value of Analog Output in mA Online TV Displays the current value of the Tertiary Variable static pressure in psi Online PV rnge Displays the current value of transmitter Output in Online PV LRV Displays...

Page 42: ...otograph of an ST 800 Pressure Transmitter Online Device Setup Basic Setup System Connections Diagram representing typical connections for power and communications for the ST 800 Pressure Transmitter Online Device Setup Basic Setup ST 800 Assembly Parts assembly diagram of an ST 800 Pressure Transmitter Online Device Setup Basic Setup Device Information Honeywell Logo Photograph of an ST 800 Press...

Page 43: ...ut which represents 100 output Valid configurations for LRV and URV range from LTL to UTL Model Number Displays the full order model number of the ST 800 Pressure Transmitter Maint Mode Displays the Maintenance mode set by Experion PKS When a HART device requires maintenance the engineer or the operator changes the PV Source value of the corresponding AI channel to MAN As soon as the PV Source val...

Page 44: ...r output Disable disables loop current mode analog output will be fixed at 4 mA PV Units Select one of the pre programmed engineering units ST 800 Transmitters with inches of water ranges are factory calibrated using pressure referenced to 39 2 o F 4 o C Pressure readings can be displayed in the following engineering units inH2O inHg ftH2O mmH2O mmHg psi bar mbar g cm 2 kg cm 2 Pa kPa torr atm MPa...

Page 45: ... calibration correction by applying process input at the configured LRV level URV Correct perform an input calibration correction by applying process input at the configured URV level Reset Corrects clear all user calibration adjustments Filter Performance Selection Configure the desired performance for the Output Speed of Response Filter Select from Standard SOR excellent speed of response to inp...

Page 46: ...g chart of the current value of the Electronics Temperature AO Meter Displays a gauge meter representation of the current value of the Analog Output Trend of AO Displays a trending chart of the current value of the Analog Output PV AO Displays a bar graph of the current value of the Analog Output PV rnge Displays the current value of transmitter Output in Online Device Setup Device Status Overall ...

Page 47: ...ration parameters will not be permitted Disable disables the firmware write protect option requires a password A 4 digit password is required to change the Write Protect option from Enabled to Disabled to allow configuration changes The default password is 0000 and can be re configured by the user Change Password Change the write protect password to a new 4 digit code Tamper Mode Displays the curr...

Page 48: ...rated Tamper Latency Configure the desired latency in seconds for the Tamper detection Maximum Attempts Configure the maximum number of tamper attempts allowed before the device sets the Tamper Alarm status Reset Tamper Counter Reset the Attempt Counter to zero Master Reset Selecting this option will cause a Master Reset of the transmitter which is the equivalent to power cycling the device Loop T...

Page 49: ...eering units Allows configuration of the process variable units See Device Information menu for details PV Units Select one of the pre programmed engineering units for the primary variable pressure input SV Units Select one of the pre programmed engineering units for the secondary variable meter body temperature Signal Condition The following signal control parameters may be configured in this men...

Page 50: ...r on the electronics board upscale lowscale burnout Loop mA Select the Loop Current Mode configuration Enable enables loop current mode analog output will operate as a 4 to 20 mA signal consistent with the transmitter output Disable disables loop current mode analog output will be fixed at 4 mA Loop test This function enables the user to test the Analog Output measurement at any value over the ful...

Page 51: ... Up Limit UL The up limit of PILD factor for normal status Valid range is from 0 50 to 1 00 PILD Down Limit DL The down limit of PILD factor for normal status Valid range is from BL to 0 50 PILD Blockage Limit BL The both sides blockage Limit of PILD factor For AP GP transmitter BL is not available applicable because there is only one side Valid range is from 0 00 to DL PILD Cut Off Frequency Cut ...

Page 52: ... on selected PV Scaling low high limits For Linear and Square Root scaling options select the low and high scaling values Custom Units for Linear and Square Root scaling options enter a custom units tag up to eight alphanumeric characters Number of Decimals select the number of decimal places for the PV display from none to 3 Custom Tag enter a custom tag name for the screen title up to 14 alphanu...

Page 53: ...itle up to 14 alphanumeric characters Common Setup The following screen options are available Rotation Time Set the length of time the PV display is visible before rotating to another screen such as a diagnostic display Select from 3 to 30 seconds Contrast Level Select a display contrast level from 1 low to 9 high or choose the default 5 Online Device Setup Upgrade Options PILD Functionality Provi...

Page 54: ...s Tamper Alerted Posted Configuration Change Allowed ON ON ON YES NO ON OFF ON YES NO OFF ON ON YES NO OFF OFF ON YES YES ON ON OFF NO NO ON OFF OFF NO NO OFF ON OFF NO NO OFF OFF OFF NO YES Jumper missing ON ON YES NO Jumper missing ON OFF NO NO Jumper missing OFF ON YES YES Jumper missing OFF OFF NO YES The sections below give some examples as to how to edit the configuration parameters and exec...

Page 55: ...t can be displayed in one of the pre programmed engineering units 1 From My Device menu make the following menu selections Shortcuts Device Setup Basic Setup PV Units 2 Click Edit You will be warned that if you change the value of the variable it will change the loop current which may upset the control process 3 Click Yes to continue The PV Unit screen will be displayed with a list of measurement ...

Page 56: ...e loop current which may upset the control process 4 Click Yes to continue 5 Enter the desired PV LRV value for example 5 6 Click OK The Range Values menu will be displayed 7 Choose Pressure URV 8 Add the desired URV setting value for example 45 9 Press ENTER 10 Select the PV URV and click Edit You will be warned that if you change the value of the variable it will change the loop current which ma...

Page 57: ...nload the change to the Transmitter or click Return to continue making changes Saving device history FDC provides you a feature wherein you can save the device configuration snapshot as history This history record may then be transferred to a central asset management database such as FDM Using this feature you can save the device configuration snapshot as device history of a connected device at an...

Page 58: ...ice configuration data through the MC Toolkit handheld To export device history from FDC and import it in FDM perform the following steps 1 Connect your MC Toolkit handheld to your computer as described earlier 2 Browse to the folder on your computer SD Card FDC Resources History 3 The FDC history records are named as per the following convention for the primary name DeviceTag_ManufacturerIDDevice...

Page 59: ...a device and thus creating your own custom views This is a very convenient utility when you are interested in select few variables in a device and saves you the time for navigating through the menus You can create two views per device type with maximum of 10 variables selected for each custom view To create modify the custom views perform the following 1 On Device Home page tap My Views 2 Tap Conf...

Page 60: ...nual Revision 5 0 Note To view the custom views tap My View 1 Select The My View 1 page appears Edit the parameters that are Read Write and select Send For more details on any of the FDC features refer the MC Tookit User Manual document 34 ST 25 20 ...

Page 61: ...vice Create offline configuration template in FDM Save the configuration in FDM in FDM format Import the offline configuration in FDC Download the offline configuration to the device Note For details on creating and using offline configuration refer to section Offline configuration in FDM User s Guide Importing offline configuration Using this feature you can import offline configuration template ...

Page 62: ...guration perform the following steps 16 On the FDC homepage tap Offline Configuration Select The Offline Configurations page appears 17 Select the required offline configuration template from the list 18 Tap Options Download The Offline Select Variables page appears with the all the variables Note By default all the variables selected in FDM will appear as selected and non editable variables appea...

Page 63: ...ries HART DE Option User s Manual Page 55 Note If the variables are downloaded successfully status appears as SUCCESS in green color and if failed status appears as FAILED in red color 23 Tap Finish to return to FDC Homepage ...

Page 64: ...tter removed from service is recommended Calibration with the Transmitter removed from service needs to be accomplished in a controlled environment Details for performing a calibration reset through the Universal Station are provided in the PM APM SmartLine Transmitter Integration Manual PM12 410 which is part of the TDC 3000X system book set 6 3 Test Equipment Required for Calibration Depending u...

Page 65: ...Setup 1 Verify the integrity of the electrical components in the output current loop 2 Connect the MC Toolkit as indicated and establish communication with the Transmitter For these procedures values of components in the current loop are not critical if they support reliable communication between the Transmitter and the MC Toolkit 3 Start the MC Tookit application and establish communication with ...

Page 66: ... calibration procedure To optimize accuracy the PROM includes storage for calibration constants Correct Input Zero Correct LRV and Correct URV These constants provide for optimum accuracy in that they enable fine tuning of the input calculations by first correcting at zero input then by bounding the input calculations at the selected operating range Corrections are applied at the Lower Range Value...

Page 67: ...l 34 ST 25 35 Mounting Transmitters with Small Absolutge or Differential Pressure Spans for information on Transmitter leveling For the input calibration procedures connect the test setup illustrated in Either voltage mode Voltmeter across the resistor or current mode Ammeter in series with the resistor is satisfactory Figure 11 Input Calibration Connections 6 8 Input Calibration Procedure Correct...

Page 68: ...ack button to go to the DE MAIN MENU then select the Calibration button The CALIBRATION box will be displayed 5 Select the Back button to go to the DE MAIN MENU then select the Calibration button The CALIBRATION box will be displayed 6 Select Corr Input zero The following advisory message will be displayed The PV Input Zero refers to a known standard such as zero pressure e g vent both sides of a ...

Page 69: ... complete the message Sensor zero succeeded is displayed select the OK button Correct Input at the Lower Range Value LRV 1 After the LRV and URV have been entered as described in the Correct Input at Zero procedure above select the Correct LRV button on the CALIBRATION display See Step 4 in the previous procedure to bring the CALIBRATION screen to the display 2 Select the Correct LRV button This m...

Page 70: ... appears 7 Select OK to acknowledge Correct Input at URV 1 Select the Correct URV button This message appears 2 Adjust the PV input pressure to the exact value of the URV entered in the DE CONFIGURE display 3 Select the OK button 4 When the transmitter has completed the URV correction this message appears 5 Select OK to acknowledge ...

Page 71: ...ration Test Connections The purpose of Analog output calibration is to verify the integrity of electrical components in the output current loop For Output calibration establish the test set up shown in Figure 12 Values of components in the current loop are not critical if they support reliable communication between the Transmitter and the Toolkit For a DE Transmitter operating in analog mode calib...

Page 72: ...ol In output mode output current is fixed at the 0 or 100 level as selected in the TRIM DAC CURRENT box in the previous step c Select Yes and observe the loop current level A meter reading of 4 mA corresponds to 1 volt d Use the Toolkit to adjust the loop current to the Zero Percent level 4mA If the current is low tap the Increment button if the current is high tap the Decrement button Note that t...

Page 73: ...at you want to clear the output b If you want to stay in output mode while viewing other displays select Yes otherwise select No and the Clear Output button c 6 10 Manually Setting the Process Variable Range This procedure applies to DE Transmitters operating in both DE mode and analog current mode During this procedure the PV input will be set to 0 which will be applied as the LRV Further the PV ...

Page 74: ...e updates only when the popup is called up b To update the input value select No and then select the Set LRV button in the CALIBRATION display 4 Set the LRV as follows a While observing the PV value at the physical process element using a sight glass for example adjust it to the desired minimum 0 level then select Set LRV b If the displayed value is satisfactory select Yes to copy the Input Value ...

Page 75: ...ble to the desired maximum level and then select Set URV b If the displayed value is satisfactory select Yes to copy the Input Value to the URV in the Transmitter If not select NO and repeat this step 6 Verify the LRV and URV settings as follows a Call up the DE CONFIGURE display and observe that the settings are established in Steps 4 and 5 b This concludes the procedure to manually set the opera...

Page 76: ...he zero and span calibration factors to the original precise factory calibration The following procedure is used to reset calibration data to factory calibrated range using the MC Toolkit 1 Connect the MC Toolkit per figure 6 Start the MC Toolkit application into operation such that the DE MAIN MENU is displayed and establish communication with the Transmitter 2 From the DE MAIN MENU select Calibr...

Page 77: ...es The timer will appear briefly indicating the operation is performed This function commands the transmitter to overwrite all user input corrections with factory default characterization values It is intended for use only when excessive corrections render the transmitter inaccurate It is highly recommended that input calibration procedure be performed after calibration reset ...

Page 78: ...is required we recommend that perform a bench calibration with the Transmitter removed from the process and located in a controlled environment to get the best accuracy For Dual Triple Calibration see page 75 Before you recalibrate a Transmitter s measurement range you must calibrate its analog output signal See section 6 10 for the procedure You can also use the FDC application to reset the calib...

Page 79: ... control after removing the loop from automatic control press OK 6 When a prompt appears connect a precision milliammeter or voltmeter 0 03 accuracy or better in the loop to check readings and press OK The following prompts will be displayed Setting field device to output to 4mA Press OK Enter meter value Key in the meter value and press ENTER Field device output 4 000 mA equal to reference meter ...

Page 80: ...ation Methods LRV Correct 7 You will be prompted to remove the loop from automatic control After removing the loop from automatic control press OK 8 When prompted adjust the pressure source to apply pressure equal to the LRV 0 and press OK 9 When the pressure stabilizes press OK 10 When prompted remove pressure 11 On the next prompt Please enter current Calibration Time in 24 Hr Clock format Hour ...

Page 81: ... reset calibration data to factory calibrated range using the communicator 1 Connect the MC Toolkit per figure 6 across the loop wiring and turn on 2 Turn the MC Toolkit on start the FDC application 3 On the FDC Home page select Online and establish communication with the Transmitter 4 Select the My Device menu and choose from the following selections a Device Setup Calibration Calibration Methods...

Page 82: ...rect Date and Time of last LRV correct done displayed in mm dd yyyy format Prev LRV Correct Date and Time of previous LRV correct done displayed in mm dd yyyy format Correct URV Records Curr URV Correct Date and Time of current URV correct done displayed in mm dd yyyy format Last URV Correct Date and Time of last UTV correct done displayed in mm dd yyyy format Prev URV Correct Date and Time of pre...

Page 83: ...ions directly or select automatic mode which will pick the set that most closely matches the currently programmed URV and LRV values The calibration selection is re evaluated whenever a new range is written new URV and LRV values or the selection is changed If all three calibrations have not been performed at the factory then set A is selected and the default values have no effect on the PV value ...

Page 84: ... Online and establish connection with the device Select My Device Diagnostics Adv Diagnostics Plugged Impulse Line Detection PILD An advanced diagnostic function Plugged Impulse Line Detection PILD becomes available in ST800 SmartLine Pressure Transmitters R300 3 in Differential Pressure DP transmitters Absolution Pressure AP transmitters and Gauge Pressure GP transmitters PILD is a powerful tool ...

Page 85: ...essure is 0 to 500 psia Withstand Pressure from LTL 0 to UTL 750 psia PV Upper Stress Limit 750 psia 75 psia 675 psia Set up None calculation is automatic Max PV Parameter Description Maximum PV that the device has experienced in user selected units Set up None Value initialized to Min PV Limit value prior to leaving the factory Updates to current PV automatically when powered at user site after o...

Page 86: ...ing pressure is 0 to 500 psia Withstand Pressure from LTL 0 to UTL 750 psia PV Lower Stress Limit 0 psia Set up None calculation is automatic Min PV Parameter Description Minimum PV that the device has experienced in user selected units Set up None Value initialized to Max PV Limit value prior to leaving the factory Updates to current PV automatically when powered at user site after one minute NVM...

Page 87: ...y Temperature has passed above the value of SV Upper Stress Limit in days hours and minutes Set up None NVM Backup once each 8 hour period Table 18 Minimum SV Tracking Min SV Limit Parameter Description Meterbody Temperature SV lower operating limit from specification Set up None Min SV Value Parameter Description Lowest Meterbody Temperature ever experienced by the device Set up None value initia...

Page 88: ... once each 8 hour period ET Tracking Diagnostics Table 20 Maximum ET Diagnostics Max ET Limit Parameter Description Electronics Temperature ET upper operating limit from specification Units are same degree units as has been selected for SV Secondary Variable Set up None ET Upper Limit for Stress Condition Description Actual limit used in Time Above Limit and Time Since Last Event Value is equal to...

Page 89: ... Min ET Limit plus 10 of limits range Example Electronics Temperature range is 40 C to 85 C for a total of 125 C ET Lower Stress Limit 40 C 10 of 125 C 27 5 C Set up None calculation is automatic Min ET Value Parameter Description Lowest Electronics Temperature ever experienced by the device Units are same degree units as has been selected for SV Secondary Variable Set up None NVM Update every 8 h...

Page 90: ...iption Operating voltage available at device terminals Set up None units always in volts NVM none Note No accuracy is specified for this measurement This value is intended to be used for informational purposes only and should not be used for control Min Op Voltage Parameter Description Minimum operating voltage experienced by device at terminals since last reset of operating voltage parameters Set...

Page 91: ...pper Stress Limit Parameter Description Accumulation of minutes that Sensor CPU Temperature has been above the value of Max Sensor CPU Temp Set up None NVM Backup once each 8 hour period Time Since Last Sensor CPU Temp Up Method Description Time that has passed since the last time Sensor CPU Temp has passed above the value of Max Sensor CPU Temp in days hours and minutes Set up none NVM Backup onc...

Page 92: ...since last power fail Method Description Displays time since last power up in minutes Set up None NVM Backup once each 8 hour period PILD Status Name Description PILD Functionality Status PILD Status For DP transmitters possible statuses are both sides blocked one side blocked Not Blocked For AP GP transmitters possible statuses are Blocked Not blocked PILD factor PILD factor for prediction Possib...

Page 93: ...ode Training Result will show Success Normal PV Ref Reference of normal PV which is the median of PV URL and is output from the training mode Fluc PV Ref Reference of the noise fluctuation of normal PV which is output by training mode Current Normal PV Current normal PV which is the median of PV URL and is output by monitoring mode Current Fluc PV Fluctuation of the noise fluctuation of normal PV ...

Page 94: ... DP is blocked and the other side is open to atmosphere or has a constant pressure Check and clear the impulse line s Then disable and enable PILD when the process and transmitter is in normal operation Both sides of the impulse lines are blocked Noise in process is too low PILD is not applicable to this specific situation It s suggested to disable PILD PILD Blockage Optional and applicable for AP...

Page 95: ...s Non Critical Diagnostics Warning Conditions Electronic Module DAC Failure No DAC Compensation Meter Body NVM Corrupt No Factory Calibration Config Data Corrupt PV Out of Range Electronic Module Diag Failure Fixed Current Mode Meter Body Critical Failure Sensor Over Temperature Sensor Comm Timeout Meter Body Excess Correct Local Display Low Supply Voltage No DAC Calibration Tamper Alarm Meter Bod...

Page 96: ... Database Corruption Communication section has failed Resolution Reset the device If the problem persists replace the Electronics Module Sensor Comm Timeout Possible causes No response from the Sensor Resolution Try replacing the Electronics module If this does not fix the problem replace the Meter Body Non critical status Warning continued No DAC Compensation Possible causes No temperature compen...

Page 97: ...ed or exit the Loop Test mode if active Sensor Over Temperature Possible causes Meter Body temperature is too high Accuracy and life span may decrease if it remains high Resolution Verify the environment temperature is within specification Take steps to insulate Meter Body from temperature source Meter Body Excess Correct Possible Causes ZERO or SPAN correction factor is outside acceptable limits ...

Page 98: ...enabled or Tamper Alarm alone is enabled and outside attempts to change device configuration exceeded the set Tamper limit Resolution Identify source of tampering If configuration changes are required contact a qualified individual to unlock the Write Protection Mode feature and disable the Tamper Mode and make the required updates Meter Body Unreliable Comm Possible causes Either the transmitter ...

Page 99: ...ther side is open to atmosphere or has a constant pressure Case 3 Both sides of the impulse lines are blocked Case 4 Noise in process is too low Resolution For case 1 just ignore the alarm It s suggested that PILD be enabled only after the transmitter is installed and the process is running For case 2 3 check and clear the impulse line s Then disable and enable PILD when the process and transmitte...

Page 100: ...fault Possible causes This status is caused by one of the following problems DAC SPI fault DAC PEC fault DAC Temperature above 140C DAC VLOOP loop voltage low DAC control word write fault Resolution Verify the environment temperature is within specification Take steps to insulate Meter Body from temperature source If problem persists replace Electronics Module Suspect input Possible causes Pressur...

Page 101: ...values are reset to factory default When LRV Correct and URV Correct operations are performed the flag will be reset Sensor Fault Possible causes There is a failure on the Sensor Board Redundant Characterization Calculation Error Calculated pressure is above Upper Transducer Limit UTL Resolution Check range and if required replace transmitter with one that has a wider range Meter Body may have bee...

Page 102: ... procedure Excess Zero Correction The ZERO correction factor is outside acceptable limits INPUT may have been incorrect during calibration or transmitter was in output mode during an LRV or ZERO CORRECT procedure Resolution Check input pressure and be sure that it matches calibrated range values LRV and URV Check Meter Body Perform an LRV or ZERO CORRECT procedure followed by a URV CORRECT procedu...

Page 103: ... Licensing support Basic Display 1 08 Advanced Display Euro 1 12 Advanced Display Asia 1 13 HART Comm Firmware 1 10 Sensor Firmware 1 03 Please reference your User Manual on how to obtain firmware revision numbers from a device If you need technical support contact Honeywell GTS at 1 800 423 9883 Place an order for the ST 800 PILD Field Upgrade kit part number 50097038 501 Include the following in...

Page 104: ...n numbers from a device If you need technical support contact Honeywell GTS at 1 800 423 9883 Place an order for the ST800 PILD Field Upgrade kit part number 50097038 501 Include the following information with the order Serial number of the device Feature requires license PILD Field upgrade for St 800 Part Number 50097038 501 The Honeywell factory generates and sends a License Key to customer Cust...

Page 105: ...e Download 1 2 or 3 above 2 Connect the Transmitter to the 30 V DC power supply with a 250 ohm loop resistor 3 Connect the Viator modem terminals to the Transmitter power terminals 4 Connect the Viator modem DB9 connector to the PC COM port 5 Run Pactware Select Update Device Catalog before adding Device before adding HART Comm DTM 6 Add Device Add HART Comm DTM 7 Right click on HART DTM select Co...

Page 106: ...Page 98 ST 800 Series HART DE Option User s Manual Revision 5 0 10 5 ST 800 Online Parameterization On selecting Parameter Online Parameterization the DTM home page is displayed as shown below ...

Page 107: ...t the current status of the device from any screen Device Icon Honeywell Logo Shows the Honeywell Logo Transmitter icon Process Variables Shows Primary variables Gauges and their values LRV URV Shortcuts Device Setup Provides Tabs to access any of the functions Basic Setup Calibration Process Variables Device Status Diagnostics Services Detailed Setup Meter Body Selections Display Setup and Review...

Page 108: ... Flow Cutoff Mode Allows selecting the User Config Mode and entering the Low Flow Cutoff breakpoint from 0 25 to get the needed signal conditioning Refer to Table 11 for more details Device Information Allows access to both read only parameters and read write parameters Provides access to Message Clear Message and Maint Mode Transmitter Messaging and Maintenance Mode ...

Page 109: ...able 11 for more details Model Number Shows the Model number Device Assembly Shows the Blow out Image of ST 800 System Setup Shows the Image how to connect the Transmitter 10 7 Calibration Page The Calibration Page provides access to all of the calibration methods and records ...

Page 110: ...ast URV Correct Curr URV Correct Refer to the Calibration Records in for more details Correct LRV Records Prev LRV Correct Last LRV Correct Curr LRV Correct Refer to the Calibration Records in for more details Zero Trim Records Prev Zero Trim Last Zero Trim Curr Zero Trim Refer to the Calibration Records in for more details Reset Corrects Records Prev Corrects Resets Last Corrects Resets Curr Corr...

Page 111: ...0 Series HART DE Option User s Manual Page 103 10 8 Process Variables All the Process Variables are graphically represented in this screen Select Trend Charts to see the Trending Charts Select to see the Trending Charts ...

Page 112: ...Page 104 ST 800 Series HART DE Option User s Manual Revision 5 0 10 9 Trend Charts ...

Page 113: ... User s Manual Page 105 10 10 Device Status Shows Critical and Non Critical status and context sensitive help when gliding the mouse over an individual status Refer Troubleshooting and Maintenance for more details on individual status details ...

Page 114: ... Manual Revision 5 0 10 11 Critical and Non Critical Help Display Shows Help on Critical Non Critical when you click on Help Critical Diag or Help Non Critical Diag buttons Also extended status can be seen by clicking the Additional Status button ...

Page 115: ...ory functions Various Advanced Diagnostics Installation and Device Life PV Tracking SV Tracking ET Tracking Operating Voltage AVDD Tracking Sensor CPU Temp Tracking Power Up Diagnostics PILD Status Access the relevant tab to read the Diagnostic parameters or run the Diagnostics Methods Refer HART Advanced Diagnostics section for more details ...

Page 116: ... HART DE Option User s Manual Revision 5 0 10 13 Services This allows configuration of Tamper Alarm and Write Protect mode Refer Device Configuration and Parameter Descriptions for more details Configuration of Tamper Alarm ...

Page 117: ... Series HART DE Option User s Manual Page 109 10 14 Detailed Setup Shows Sensor Limits Output Condition Signal Condition and Burnout level selections Refer Device Configuration and Parameter Descriptions for more details ...

Page 118: ... Series HART DE Option User s Manual Revision 5 0 10 15 Meterbody Selection Select the Meter Body Selections to see the Material of Construction details 10 16 Display Setup Allows configuring the Display from the Host ...

Page 119: ...o the appropriate settings Refer to the ST 800 SmartLine Pressure Transmitter User s Manual 34 ST 25 35 Advanced Display Menu and Basic Display Menu sections for help configuring the Display Parameters 10 19 Common setup This lists the Common setup for all the screens Refer ST 800 SmartLine Pressure Transmitter User s Manual 34 ST 25 35 Advanced Display Menu and Basic Display Menu sections for mor...

Page 120: ...figuration and Parameter Descriptions for more details 10 21 ST 800 Offline Parameterization On selecting Parameter Parameterization the Offline parameter configuration page will be displayed Select Device Load to Device to download the Offline Configuration to the connected device ...

Page 121: ...ty matrix Host ST 800 HART DD binary file format compatibility matrix Host DD file format to be used Experion R410 Fm8 Experion R400 to R300 Fm6 Experion below R300 fms FDM R430 Fm8 FDM R410 R302 Fm6 FDM Below R302 fms Refer the respective Tools User Manual for details on loading the DD file on these Tools ...

Page 122: ...Page 114 ST 800 Series HART DE Option User s Manual Revision 5 0 ...

Page 123: ...hes of Water LGP In Line Gauge Pressure LP Low Pressure also Low Pressure side of a Differential Pressure Transmitter LRL Lower Range Limit LRV Lower Range Value mAdc Milliamperes Direct Current mmHg Millimeters of Mercury mV Millivolts Nm Newton meters NPT National Pipe Thread NVM Non Volatile Memory P Pressure Pa Measured static pressure in PV4 algorithm Pc Absolute critical pressure of the gas ...

Page 124: ...ield Communicator STIM Pressure Transmitter Interface Module STIMV IOP Pressure Transmitter Interface Multivariable Input Output Processor URL Upper Range Limit URV Upper Range Value US Universal Station Vac Volts Alternating Current Vdc Volts Direct Current HART Highway Addressable Remote Transmitter HCF HART Communication Foundation EEPROM Electrically Erasable Programmable Read Only Memory ...

Page 125: ...ode Communication 6 F Field Device Configurator 24 aving device history 49 Custom Views 51 Device Configuration and Parameter Descriptions 33 Exporting device history records to Documint 51 Exporting device history records to FDM 50 Manage DDs 26 Offline configuration 28 Offline Configuration 53 Online configuration 27 Overview of Device Homepage 28 Procedure to Enter the Transmitter Tag See Selec...

Page 126: ... 97 Basic Setup Page 100 Calibration Page 101 Critical and Non Critical Help Display 106 Detailed Setup 109 Device Status 105 Diagnostics 107 Display Setup 110 Downloads 97 Meterbody Selection 110 Procedure to Install and Run the DTM 97 Process Variables 103 Screen Configuration 111 Services 108 ST 800 Offline Parameterization 112 ST 800 Online Parameterization 98 Trend Charts 104 ...

Page 127: ... 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 EMEA Honeywell Process Solutions Phone 80012026455 or 44 0 1344 656000 Email Sales FP Sales Apps Honeywell com or TAC hfs tac support honeywell co...

Page 128: ... Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB 34 ST 25 38 Rev 5 July 2014 2014 Honeywell International Inc Shanghai City Centre 100 Jungi Road Shanghai China 20061 www honeywellprocess com ...

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Summary of Contents for ST 800 Series

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